Rotational flow well steel slag cleaning system

By installing annular water pipes and water jet pipes in the cyclone well, a swirl flow is formed to lift the steel slag in the intermediate precipitation barrel, and automatically clean the steel slag with the slag extraction pipe, the problems of high labor intensity and high cost of steel slag cleaning in the prior art are solved, automatic cleaning is achieved, and production costs are reduced.

CN223026782UActive Publication Date: 2025-06-27广西梧州市金海不锈钢有限公司
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Patent Information

Application Number
CN202422242040.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-27
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

During operation, existing cyclone wells need to manually clean the steel slag in the intermediate sediment bucket every 6 months, which is very labor-intensive and cost-effective.

Method used

Design a cyclone well steel slag cleaning system, including annular water pipe, slag flushing pipeline assembly and slag extraction pipeline assembly. The annular water pipe is installed at the lower part of the intermediate sedimentation barrel, and the water spray pipe extends inclined downward to form a swirl to lift the steel slag, and the slag extraction pipe extracts the steel slag.

Benefits of technology

Through the automated steel slag cleaning process, labor intensity and production costs are reduced, the need for manual regular cleaning is avoided, and the normal operation of the cyclone well is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotational flow well steel slag cleaning system, belongs to the technical field of rotational flow wells, and solves the problem that steel slag in a middle settling barrel of an existing rotational flow well is difficult to discharge. The device comprises an annular water pipe, a slag flushing pipeline assembly and a slag pumping pipeline assembly, the annular water pipe is installed on the lower portion of a middle settling barrel, a plurality of water spraying pipes communicated with the annular water pipe are arranged at the bottom of the annular water pipe, and each water spraying pipe obliquely extends downwards in the circumferential direction of the annular water pipe; the slag flushing pipeline assembly comprises a slag flushing pipe, one end of the slag flushing pipe is communicated with the annular water pipe, and the other end of the slag flushing pipe penetrates through the rotational flow well and is connected with a slag flushing pump; the slag pumping pipeline assembly comprises a slag pumping pipe, one end of the slag pumping pipe is inserted into the middle settling barrel, and the other end of the slag pumping pipe penetrates through the rotational flow well and is connected with a slag pumping pump. According to the rotational flow well steel slag cleaning system, steel slag in the middle settling barrel can be conveniently pumped out, and the labor intensity and the production cost are effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of vortex wells, and more specifically, to a vortex well steel slag cleaning system. Background Art

[0002] A vortex well is a vortex sedimentation tank. Sewage flows into the grit chamber along the tangential direction from the inlet. The motor drives the turntable and impeller to rotate. Under the action of centrifugal force, sand grains with a larger density in the sewage are thrown towards the pool wall and fall into the sand hopper, while the organic matter remains in the water. By adjusting the rotation speed, the best sedimentation effect can be achieved, and it is widely used in the steel production process. In the existing vortex well, as Figure 1 shown, during the operation of the vortex well, sewage enters the sedimentation area a at the bottom of the well for sedimentation. Part of the scale (steel slag) will precipitate at the bottom of the intermediate sedimentation bucket b and needs to be manually cleaned every 6 months, with each cleaning taking 2 days, resulting in a very high labor intensity and cost.

[0003] Therefore, it is urgent to research and develop a vortex well steel slag cleaning system. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is in view of the above deficiencies of the prior art. The purpose of the utility model is to provide a vortex well steel slag cleaning system, which can conveniently extract the steel slag in the intermediate sedimentation bucket and effectively reduce the labor intensity and production cost.

[0005] To achieve the above purpose, the utility model provides a vortex well steel slag cleaning system, which includes an annular water pipe, a slag flushing pipeline assembly, and a slag pumping pipeline assembly. The annular water pipe is installed at the lower part of the intermediate sedimentation bucket. A plurality of spray water pipes communicated with the annular water pipe are arranged at the bottom of the annular water pipe, and each spray water pipe extends obliquely downward along the circumferential direction of the annular water pipe; the slag flushing pipeline assembly includes a slag flushing pipe, one end of the slag flushing pipe is communicated with the annular water pipe, and the other end penetrates through the vortex well and is connected with a slag flushing pump; the slag pumping pipeline assembly includes a slag pumping pipe, one end of the slag pumping pipe is inserted into the intermediate sedimentation bucket, and the other end penetrates through the vortex well and is connected with a slag pumping pump.

[0006] As a further improvement, a solenoid valve is arranged on the slag flushing pipe outside the vortex well.

[0007] Furthermore, a plurality of the spray water pipes are evenly distributed at the bottom of the annular water pipe, and the diameter of the spray water pipe is smaller than that of the annular water pipe. The inclination angle between each spray water pipe and the bottom surface of the intermediate sedimentation bucket is 30° - 60°.

[0008] Furthermore, one end of the slag pumping pipe extends to the position where the annular water pipe is located.

[0009] Furthermore, the annular water pipe is detachably installed in the intermediate sedimentation tank, and the slag flushing pipe is connected to the annular water pipe through a flange.

[0010] Furthermore, a plurality of support plates are provided on the inner wall of the intermediate sedimentation tank, and a plurality of connecting plates are provided on the inner wall of the annular water pipe. The connecting plates are lapped on the support plates one by one, and the connecting plates and the support plates are connected by fastening bolts.

[0011] Furthermore, the plurality of connecting plates are evenly distributed on the inner wall of the annular water pipe. Each connecting plate is provided with a through hole with a diameter larger than the diameter of the screw of the fastening bolt. Each support plate is provided with a threaded hole, and the fastening bolt passes through the through hole and is threadedly connected to the threaded hole.

[0012] Furthermore, the annular water pipe is composed of two semi-circular pipes in a half-and-half manner, and the two semi-circular pipes are connected by a flange.

[0013] Beneficial Effects

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] In the steel slag cleaning system of the cyclone well of the present invention, by installing an annular water pipe in the intermediate sedimentation tank and arranging a plurality of inclined spray pipes at the bottom of the annular water pipe, during the operation of the cyclone well, inclined water flow can be sprayed from the spray pipes to the bottom of the intermediate sedimentation tank, so as to form a swirl at the bottom of the intermediate sedimentation tank, causing the steel slag at the bottom of the intermediate sedimentation tank to be lifted. At this time, the slag extraction pipe can extract the steel slag, facilitating the extraction of the steel slag in the intermediate sedimentation tank, realizing the discharge of the steel slag in the intermediate sedimentation tank, eliminating the need for manual regular cleaning, enabling the cyclone well to operate normally all the time, and effectively reducing the labor intensity and production cost. Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the prior art;

[0017] Figure 2 is a schematic structural diagram of the present invention;

[0018] Figure 3 is Figure 2 an enlarged schematic structural diagram of part A in

[0019] Figure 4 is an enlarged schematic cross-sectional structural diagram of the annular water pipe in the present invention;

[0020] Figure 5 is an enlarged schematic top-view structural diagram of the annular water pipe in the present invention.

[0021] Wherein: 1 - annular water pipe, 2 - water spray pipe, 3 - slag flushing pipe, 4 - swirl well, 5 - slag flushing pump, 6 - slag extraction pipe, 7 - through hole, 8 - support plate, 9 - connecting plate, 10 - fastening bolt, a - sedimentation area, b - intermediate sedimentation tank. Detailed implementation mode

[0022] The following further describes the present utility model with reference to specific embodiments in the accompanying drawings.

[0023] Refer to Figure 2-5 , a swirl well steel slag cleaning system of the present utility model includes an annular water pipe 1, a slag flushing pipeline assembly and a slag extraction pipeline assembly. Among them, the slag flushing pipeline assembly is used to provide high-pressure water to the annular water pipe 1, and the slag extraction pipeline assembly is used to extract steel slag. Therefore, the diameter of the pipeline corresponding to the slag extraction pipeline assembly should be made larger. The annular water pipe 1 is installed at the lower part of the intermediate sedimentation tank b. A plurality of water spray pipes 2 communicated with it are arranged at the bottom of the annular water pipe 1, which can spray high-pressure water flows to the bottom of the intermediate sedimentation tank b. Each water spray pipe 2 extends obliquely downward along the circumferential direction of the annular water pipe 1. The obliquely arranged water spray pipes 2 can spray obliquely flowing water, so that a swirl can be formed at the bottom of the intermediate sedimentation tank b, which is more helpful for the lifting of steel slag; the slag flushing pipeline assembly includes a slag flushing pipe 3. One end of the slag flushing pipe 3 is communicated with the annular water pipe 1, and the other end penetrates through the swirl well 4 and is connected with a slag flushing pump 5 to provide high-pressure water flow to the annular water pipe 1; the slag extraction pipeline assembly includes a slag extraction pipe 6. One end of the slag extraction pipe 6 is inserted into the intermediate sedimentation tank b, and the other end penetrates through the swirl well 4 and is connected with a slag extraction pump, which can extract water and lifted steel slag.

[0024] For the swirl well steel slag cleaning system of the present utility model, by installing an annular water pipe 1 in the intermediate sedimentation tank b and arranging a plurality of obliquely arranged water spray pipes 2 at the bottom of the annular water pipe 1, during the operation of the swirl well, obliquely flowing water can be sprayed to the bottom of the intermediate sedimentation tank b through the water spray pipes 2, so as to form a swirl at the bottom of the intermediate sedimentation tank b, making the steel slag at the bottom of the intermediate sedimentation tank b lifted. At this time, the slag extraction pipe 6 can suck away the steel slag, which is convenient for extracting the steel slag in the intermediate sedimentation tank b, realizing the discharge of the steel slag in the intermediate sedimentation tank, without the need for manual regular cleaning, and the swirl well can always operate normally, effectively reducing the labor intensity and production cost.

[0025] Preferably, a solenoid valve is arranged on the slag flushing pipe 3 outside the swirl well 4. The slag flushing pipe 3 is provided with an independently controlled solenoid valve, so that an existing slag flushing pump can be used, such as the slag flushing pump for flushing the sedimentation area a of the swirl well. When it is necessary to clean the intermediate sedimentation tank b, just open the solenoid valve, which does not affect the use of the existing slag flushing pump and further reduces the manufacturing cost.

[0026] Preferably, multiple water spray pipes 2 are evenly distributed at the bottom of the annular water pipe 1, which can more easily form a swirl. Moreover, the diameter of the water spray pipe 2 is smaller than that of the annular water pipe 1. With a small-diameter water spray pipe 2, the water flow velocity ejected is faster, and it is easier to form a swirl. The inclination angle between each water spray pipe 2 and the bottom surface of the middle sedimentation tank b is 30° to 60°. By reasonably optimizing the inclination angle of the water spray pipe 2, it is easier to form a swirl, thereby improving the effect of slag lifting.

[0027] Preferably, one end of the slag extraction pipe 6 extends to the position where the annular water pipe 1 is located. The slag extraction pipe 6 is closer to the annular water pipe 1, which can timely extract the lifted steel slag and is more conducive to the discharge of steel slag.

[0028] Preferably, the annular water pipe 1 is detachably installed in the middle sedimentation tank b, which is convenient for disassembly, installation and maintenance. The slag flushing pipe 3 and the annular water pipe 1 are connected by a flange, so that the slag flushing pipe 3 is also installed in a detachable manner, avoiding the problem of interference between the annular water pipe 1 and the slag flushing pipe 3 when the annular water pipe 1 is disassembled.

[0029] Preferably, a plurality of support plates 8 are provided on the inner wall of the middle sedimentation tank b. The plurality of support plates 8 are fixedly connected to the middle sedimentation tank b and are horizontally arranged. A plurality of connecting plates 9 are provided on the inner wall of the annular water pipe 1. The number of the connecting plates 9 is the same as that of the support plates 8. The connecting plates 9 are respectively lapped on the support plates 8, playing a role in supporting the connecting plates 9 and the annular water pipe 1. Moreover, the connecting plates 9 and the support plates 8 are connected by fastening bolts 10 to realize the fixed installation of the connecting plates 9 and the annular water pipe 1, and at the same time meet the requirements of disassembly, installation and maintenance. Further, the plurality of connecting plates 9 are evenly distributed on the inner wall of the annular water pipe 1. Each connecting plate 9 is provided with a through hole 7 with a diameter larger than the diameter of the screw of the fastening bolt 10, which is convenient for the fastening bolt 10 to pass through to realize quick fixed connection. Each support plate 8 is provided with a threaded hole. The fastening bolt 10 passes through the through hole 7 and is threadedly connected to the threaded hole to realize the connection and fixation between the connecting plate 9 and the support plate 8. Furthermore, the annular water pipe 1 is composed of two semi-circular pipes in a half-and-half manner, and the two semi-circular pipes are connected by a flange. With a half-and-half structure, it is convenient to take out the entire annular water pipe 1 from the middle sedimentation tank b during disassembly and assembly, and disassembly, installation and maintenance are more convenient.

[0030] The above is only the preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can be made, which will not affect the implementation effect of the present invention and the practicability of the patent.

Claims

1. A slag cleaning system for a cyclone well, characterized in that: The invention comprises an annular water pipe (1), a slag flushing pipeline assembly and a slag extraction pipeline assembly, wherein the annular water pipe (1) is installed at the lower part of an intermediate sedimentation barrel (b), and a plurality of water spraying pipes (2) connected thereto are provided at the bottom of the annular water pipe (1), and each of the water spraying pipes (2) extends downwardly along the circumference of the annular water pipe (1); the slag flushing pipeline assembly comprises a slag flushing pipe (3), one end of which is connected to the annular water pipe (1), and the other end of which passes through a vortex well (4) and is connected to a slag flushing pump (5); the slag extraction pipeline assembly comprises a slag extraction pipe (6), one end of which is inserted into the intermediate sedimentation barrel (b), and the other end of which passes through a vortex well (4) and is connected to a slag extraction pump.

2. A slag cleaning system for a cyclone well according to claim 1, characterized in that: A solenoid valve is provided on the slag flushing pipe (3) outside the vortex well (4).

3. A slag cleaning system for a cyclone well according to claim 1, characterized in that: The plurality of water spray pipes (2) are evenly distributed at the bottom of the annular water pipe (1), and the diameter of the water spray pipe (2) is smaller than the diameter of the annular water pipe (1). The inclined angle between each of the water spray pipes (2) and the bottom surface of the middle sedimentation barrel (b) is 30° to 60°.

4. A slag cleaning system for a cyclone well according to claim 1, characterized in that: One end of the slag extraction pipe (6) extends to the position where the annular water pipe (1) is located.

5. A slag cleaning system for a cyclone well according to any one of claims 1 to 4, characterized in that: The annular water pipe (1) is detachably installed in the middle sedimentation barrel (b), and the slag flushing pipe (3) is connected to the annular water pipe (1) via a flange.

6. A slag cleaning system for a cyclone well according to claim 5, characterized in that: The inner wall of the middle sedimentation barrel (b) is provided with a plurality of support plates (8), and the inner wall of the annular water pipe (1) is provided with a plurality of connecting plates (9), the connecting plates (9) are overlapped on the supporting plates (8) in a one-to-one correspondence, and the connecting plates (9) and the supporting plates (8) are connected by fastening bolts (10).

7. A slag cleaning system for a cyclone well according to claim 6, characterized in that: The plurality of connecting plates (9) are evenly distributed on the inner wall of the annular water pipe (1), each of the connecting plates (9) is provided with a through hole (7) having a diameter greater than the diameter of the screw of the fastening bolt (10), each of the supporting plates (8) is provided with a threaded hole, and the fastening bolt (10) passes through the through hole (7) and is threadedly connected to the threaded hole.

8. A slag cleaning system for a cyclone well according to claim 6, characterized in that: The annular water pipe (1) is composed of two half-type semicircular pipes, and the two semicircular pipes are connected by a flange.