Deslagging device
By designing an automated slag discharge device for chitosan processing, using lifting material shaking components and slag casing, the problems of traditional artificial slag discharge strength and solution waste are solved, and an efficient and energy-saving production process is achieved.
Patent Information
- Application Number
- CN202421732462.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In traditional chitosan processing, artificial slag discharge is labor-intensive, time-consuming and labor-intensive, and it is easy to lead to waste of chitosan solutions and increase production costs.
A slag discharge device is designed, including a base, dissolution tank, moving assembly and slag discharge mechanism, and uses lifting slag shake assembly and slag cage to automatically discharge slag by shaking and dumping assembly, reducing manual strength and avoiding solution waste.
It realizes efficient discharge of residual residues of raw materials, reduces labor intensity, saves time and energy, and avoids the waste of chitosan solution and reduces production costs.
Smart Images

Figure CN223027103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chitosan processing, in particular to a slag discharging device. Background Art
[0002] Chitosan is a product obtained by removing part of the acetyl groups from natural polysaccharide chitin, and has various physiological functions such as biodegradability, biocompatibility, non-toxicity, bacteriostasis, anti-cancer, lipid-lowering, and immune enhancement. It is widely used in food additives, textiles, agriculture, environmental protection, beauty care, cosmetics, antibacterial agents, medical fibers, medical dressings, artificial tissue materials, drug sustained-release materials, gene transduction vectors, biomedical fields, medical absorbable materials, tissue engineering carrier materials, medical treatment, drug development and many other fields and other daily chemical industries.
[0003] The preparation of chitosan first requires screening flaky chitosan raw materials, and then putting the selected chitosan raw materials into a dissolution container, adding a certain proportion of acetic acid solution, and soaking at room temperature to promote the dissolution of chitosan and remove impurities. After soaking for a certain time, the remaining residues of the raw materials are taken out, and the remaining solution is processed subsequently.
[0004] However, in the traditional chitosan processing, the residues of the raw materials are usually fished out manually. Manual slag discharging has a large labor intensity, is time-consuming and laborious, and often the chitosan solution in the dissolution container is fished out together during slag discharging, resulting in waste of the chitosan solution and increasing the production cost. Summary of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] In order to solve the above problems of the prior art, the utility model provides a slag discharging device, which can better discharge the residues of the raw materials, reduce the manual intensity, save time and effort, and avoid waste of the chitosan solution and reduce the production cost.
[0007] (2) Technical Solutions
[0008] In order to achieve the above purpose, the main technical solutions adopted by the utility model include:
[0009] A slag discharging device includes a base, a dissolution tank, a moving component and a slag fishing and discharging mechanism. One side of the base is slidably connected with the dissolution tank. One side of the moving component is fixedly connected with the other side of the base, and the other side of the moving component is linearly driven and connected with the dissolution tank. The slag fishing and discharging mechanism is also arranged on one side of the base;
[0010] The slag fishing and discharging mechanism includes a lifting and vibrating component and a slag fishing cage. One of the lifting and vibrating components is relatively arranged on each side of the dissolution tank. The lifting and vibrating components are fixedly connected to the base, and the lifting and vibrating components are drivingly connected to the slag fishing cage. The slag fishing cage is movably connected to the dissolution tank;
[0011] The lifting and vibrating component includes a lifting member, a shaking component, and a dumping component. The bottom of the lifting member is fixedly connected to the base, the top of the lifting member is linearly drivingly connected to the shaking component, and the shaking component is connected to the slag fishing cage through the dumping component.
[0012] Further, the shaking component includes a mounting frame, a reciprocating lead screw, a reciprocating moving block, and a first rotation driving member. The top of the lifting member is linearly drivingly connected to the mounting frame. A chute is arranged inside the mounting frame. The reciprocating lead screw is rotatably connected inside the chute. The reciprocating moving block is sleeved outside the reciprocating lead screw and is slidably connected to the chute. The first rotation driving member is drivingly connected to the reciprocating lead screw. The reciprocating moving block is connected to the dumping component.
[0013] Further, the dumping component includes a connecting plate, a rotating shaft, and a second rotation driving member. The upper part of the connecting plate is fixedly connected to the reciprocating moving block. The lower part of the connecting plate is connected to the slag fishing cage through the rotating shaft. The second rotation driving member is rotationally drivingly connected to the slag fishing cage through the rotating shaft.
[0014] Further, the moving component includes a fixing plate and a linear driving member. The fixing plate is fixedly connected to the other side of the base. One end of the linear driving member is connected to the fixing plate, and the other end of the linear driving member is linearly drivingly connected to the dissolution tank.
[0015] Further, a discharge pipe is arranged at the lower part of the dissolution tank, and a valve body is arranged inside the discharge pipe.
[0016] Further, a cover body is installed on the upper part of the slag fishing cage.
[0017] Further, a slide rail is arranged on the base, and the dissolution tank is slidably connected to the slide rail through a pulley.
[0018] Further, a PLC controller is further included. The PLC controller is electrically connected to the moving component and the slag fishing and discharging mechanism respectively.
[0019] (III) Beneficial effects
[0020] The beneficial effect of the utility model is that when chitosan needs to be prepared, a dissolving solution can be put into the dissolving tank, and a slag cage is immersed in the dissolving tank, and then the flaky chitosan raw material is put into the dissolving tank, and the flaky chitosan raw material is dissolved. After the dissolution is completed, the lifting member can be operated to make the lifting member drive the slag cage out of the dissolving tank, and then the shaking component can be operated to make the shaking component drive the slag cage to shake up and down, so that the residual chitosan solution in the slag cage flows back into the dissolving tank, and then the dissolving tank is moved by the moving component, and the dumping component is operated to make the dumping component pour out the residue in the slag cage, thereby better discharging the residual residue of the raw material, reducing labor intensity, saving time and labor, and avoiding the waste of chitosan solution, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the slag discharge device of an embodiment of the utility model;
[0022] Figure 2 It is a front view of the overall structure of the slag discharge device of an embodiment of the utility model;
[0023] Figure 3 It is a cross-sectional view of the overall structure of the slag discharge device according to an embodiment of the utility model;
[0024] [Description of Reference Numerals]
[0025] Dissolving tank 1, cover body 2, slag cage 3, connecting plate 4, reciprocating block 5, first rotating drive member 6, reciprocating screw 7, mounting frame 8, fixing plate 9, linear drive member 10, slide rail 11, base 12, lifting member 13, rotating shaft 14, second rotating drive member 15, pulley 16. DETAILED DESCRIPTION
[0026] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
[0027] Please refer to Figures 1 to 3 As shown, a slag discharge device of the utility model comprises a base 12, a dissolving tank 1, a moving assembly and a slag scooping and discharging mechanism, one side of the base 12 is slidably connected to the dissolving tank 1, one side of the moving assembly is fixedly connected to the other side of the base 12, the other side of the moving assembly is linearly driven and connected to the dissolving tank 1, and one side of the base 12 is also provided with the slag scooping and discharging mechanism;
[0028] The slag scooping and discharging mechanism includes a lifting and shaking material assembly and a slag scooping cage 3. The lifting and shaking material assembly is disposed on both sides of the dissolving tank 1. The lifting and shaking material assembly is fixedly connected to the base 12. The lifting and shaking material assembly is drivingly connected to the slag scooping cage 3. The slag scooping cage 3 is movably connected to the dissolving tank 1.
[0029] The lifting and shaking material assembly includes a lifting member 13, a shaking assembly and a dumping assembly. The bottom of the lifting member 13 is fixedly connected to the base 12, the top of the lifting member 13 is linearly driven connected to the shaking assembly, and the shaking assembly is connected to the slag cage 3 through the dumping assembly.
[0030] The working principle of the utility model is as follows: when chitosan needs to be prepared, a dissolving solution can be put into the dissolving tank 1, and the slag cage 3 is immersed in the dissolving tank 1, and then the flaky chitosan raw material is put into the dissolving tank 1, and the flaky chitosan raw material is dissolved. After the dissolution is completed, the lifting member 13 can be operated to make the lifting member 13 drive the slag cage 3 to separate from the dissolving tank 1, and then the shaking component can be operated to make the shaking component drive the slag cage 3 to shake up and down, so that the residual chitosan solution in the slag cage 3 flows back into the dissolving tank 1, and then the dissolving tank 1 is driven to move by the moving component, and the dumping component is operated to make the dumping component pour out the residue in the slag cage 3.
[0031] Furthermore, the shaking assembly includes a mounting frame 8, a reciprocating screw 7, a reciprocating block 5, and a first rotating drive member 6. The top of the lifting member 13 is linearly driven and connected to the mounting frame 8. A slide groove is provided on the inner side of the mounting frame 8. The reciprocating screw 7 is rotatably connected to the inside of the slide groove. The reciprocating block 5 is sleeved on the outside of the reciprocating screw 7 and is slidably connected to the slide groove. The first rotating drive member 6 is drivingly connected to the reciprocating screw 7, and the reciprocating block 5 is connected to the tipping assembly.
[0032] From the above description, it can be seen that when it is necessary to drive the slag cage 3 to shake, the first rotating drive member 6 can be operated to make the first rotating drive member 6 drive the reciprocating screw 7 to rotate, and drive the reciprocating block 5 to slide in the slide groove. At the same time, the reciprocating block 5 drives the slag cage 3 to shake up and down, so that the chitosan solution flows into the dissolution tank 1.
[0033] Furthermore, the dumping assembly includes a connecting plate 4, a rotating shaft 14 and a second rotating driving member 15, the upper part of the connecting plate 4 is fixedly connected to the reciprocating block 5, the lower part of the connecting plate 4 is connected to the slag cage 3 through the rotating shaft 14, and the second rotating driving member 15 is rotationally driven and connected to the slag cage 3 through the rotating shaft 14.
[0034] As can be seen from the above description, when it is necessary to drive the slag cage 3 to dump, the second rotation driving member 15 can be operated, so that the second rotation driving member 15 drives the slag cage 3 to flip through the rotating shaft 14, and the residue in the slag cage 3 is poured out.
[0035] Further, the moving assembly includes a fixing plate 9 and a linear driving member 10. The fixing plate 9 is fixedly connected to the other side of the base 12. One end of the linear driving member 10 is connected to the fixing plate 9, and the other end of the linear driving member 10 is linearly drivingly connected to the dissolving tank 1.
[0036] As can be seen from the above description, when it is necessary to drive the dissolving tank 1 to move, the linear driving member 10 can be operated to drive the dissolving tank 1 to move.
[0037] Further, a discharge pipe is provided at the lower part of the dissolving tank 1, and a valve body is provided inside the discharge pipe.
[0038] As can be seen from the above description, it is beneficial to discharge the chitosan in the dissolving tank 1 through the discharge pipe.
[0039] Further, a cover body 2 is installed on the upper part of the slag cage 3.
[0040] As can be seen from the above description, it is beneficial to close the slag cage 3 through the cover body 2.
[0041] Further, a slide rail 11 is provided on the base 12, and the dissolving tank 1 is slidably connected to the slide rail 11 through a pulley 16.
[0042] As can be seen from the above description, it is beneficial for the dissolving tank 1 to slide on the slide rail 11 through the pulley 16.
[0043] Further, a PLC controller is further included, and the PLC controller is electrically connected to the moving assembly and the slag removal and discharging mechanism respectively.
[0044] As can be seen from the above description, it is beneficial for the user to be more convenient in controlling the overall device.
[0045] Embodiment 1
[0046] Please refer to Figures 1 to 3 , a slag discharging device, including a base 12, a dissolving tank 1, a moving assembly and a slag removal and discharging mechanism. The dissolving tank 1 is slidably connected to one side of the base 12. One side of the moving assembly is fixedly connected to the other side of the base 12, and the other side of the moving assembly is linearly drivingly connected to the dissolving tank 1. The slag removal and discharging mechanism is further provided on one side of the base 12;
[0047] The slag fishing and discharging mechanism includes a lifting and shaking component and a slag fishing cage 3. One of the lifting and shaking components is arranged oppositely on both sides of the dissolving tank 1. The lifting and shaking components are fixedly connected to the base 12, and the lifting and shaking components are drivingly connected to the slag fishing cage 3. The slag fishing cage 3 is movably connected to the dissolving tank 1;
[0048] The slag fishing cage 3 is evenly provided with leakage holes;
[0049] The lifting and shaking component includes a lifting piece 13, a shaking component and a dumping component. The bottom of the lifting piece 13 is fixedly connected to the base 12. The top of the lifting piece 13 is linearly drivingly connected to the shaking component. The shaking component is connected to the slag fishing cage 3 through the dumping component;
[0050] The lifting piece 13 is a hydraulic cylinder;
[0051] The shaking component includes a mounting frame 8, a reciprocating lead screw 7, a reciprocating moving block 5, and a first rotation driving part 6. The top of the lifting piece 13 is linearly drivingly connected to the mounting frame 8. A chute is arranged inside the mounting frame 8. The reciprocating lead screw 7 is rotatably connected inside the chute. The reciprocating moving block 5 is sleeved outside the reciprocating lead screw 7 and is slidably connected to the chute. The first rotation driving part 6 is drivingly connected to the reciprocating lead screw 7. The reciprocating moving block 5 is connected to the dumping component;
[0052] The first rotation driving part 6 is a reduction motor;
[0053] The top of the lifting piece 13 is detachably connected to the bottom of the mounting frame 8 by bolts. The first rotation driving part 6 is installed on the top of the mounting frame 8 by bolts;
[0054] The dumping component includes a connecting plate 4, a rotating shaft 14 and a second rotation driving part 15. The upper part of the connecting plate 4 is fixedly connected to the reciprocating moving block 5 and is welded. The lower part of the connecting plate 4 is connected to the slag fishing cage 3 through the rotating shaft 14. The second rotation driving part 15 is rotationally drivingly connected to the slag fishing cage 3 through the rotating shaft 14;
[0055] The second rotation driving part 15 is a reduction motor;
[0056] The moving component includes a fixing plate 9 and a linear driving part 10. The fixing plate 9 is fixedly connected to the other side of the base 12 and is welded. One end of the linear driving part 10 is connected to the fixing plate 9 by bolts. The other end of the linear driving part 10 is linearly drivingly connected to the dissolving tank 1;
[0057] The linear driving part 10 is a hydraulic cylinder;
[0058] A discharge pipe is provided at the lower part of the dissolution tank 1, and a valve body is arranged inside the discharge pipe, and the valve body adopts an electromagnetic valve;
[0059] A cover body 2 is installed on the upper part of the slag fishing cage 3;
[0060] A slide rail 11 is provided on the base 12, and the dissolution tank 1 is slidably connected to the slide rail 11 through a pulley 16;
[0061] It further includes a PLC controller, and the PLC controller is electrically connected to the moving component and the slag fishing and discharging mechanism respectively;
[0062] The model of the PLC controller is DATA-7311, and the PLC controller is electrically connected to the lifting member 13, the first rotation driving member 6, the second rotation driving member 15 and the linear driving member 10 respectively.
[0063] The above shows and describes the basic principles, main features and advantages of the present invention. Moreover, the standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets and welding which are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.
[0064] The above are only the embodiments of the present invention, and thus do not limit the patent scope of the present invention. All equivalent transformations made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in related technical fields, are equally included in the patent protection scope of the present invention.
Claims
1. A slag discharge device, characterized in that: It comprises a base, a dissolving tank, a moving assembly and a slag scooping and discharging mechanism, wherein one side of the base is slidably connected to the dissolving tank, one side of the moving assembly is fixedly connected to the other side of the base, the other side of the moving assembly is linearly driven connected to the dissolving tank, and one side of the base is also provided with the slag scooping and discharging mechanism; The slag scooping and discharging mechanism comprises a lifting and shaking material assembly and a slag scooping cage. The lifting and shaking material assembly is arranged opposite to each other on both sides of the dissolving tank. The lifting and shaking material assembly is fixedly connected to the base. The lifting and shaking material assembly is drivingly connected to the slag scooping cage. The slag scooping cage is movably connected to the dissolving tank. The lifting and shaking material assembly includes a lifting member, a shaking assembly and a dumping assembly. The bottom of the lifting member is fixedly connected to the base, the top of the lifting member is linearly driven connected to the shaking assembly, and the shaking assembly is connected to the slag cage through the dumping assembly.
2. The slag discharge device according to claim 1, characterized in that: The shaking assembly includes a mounting frame, a reciprocating screw, a reciprocating block, and a first rotating drive member. The top of the lifting member is linearly driven and connected to the mounting frame. A slide groove is provided on the inner side of the mounting frame. The reciprocating screw is rotatably connected to the inside of the slide groove. The reciprocating block is sleeved on the outside of the reciprocating screw and is slidably connected to the slide groove. The first rotating drive member is drivingly connected to the reciprocating screw, and the reciprocating block is connected to the tipping assembly.
3. The slag discharge device according to claim 2, characterized in that: The dumping assembly includes a connecting plate, a rotating shaft and a second rotating driving member, the upper portion of the connecting plate is fixedly connected to the reciprocating block, the lower portion of the connecting plate is connected to the slag basket via the rotating shaft, and the second rotating driving member is rotationally driven and connected to the slag basket via the rotating shaft.
4. The slag discharge device according to claim 1, characterized in that: The moving assembly includes a fixed plate and a linear drive member, wherein the fixed plate is fixedly connected to the other side of the base, one end of the linear drive member is connected to the fixed plate, and the other end of the linear drive member is linearly driven to the dissolution tank.
5. The slag discharge device according to claim 1, characterized in that: A discharge pipe is arranged at the lower part of the dissolving tank, and a valve body is arranged inside the discharge pipe.
6. The slag discharge device according to claim 1, characterized in that: A cover body is installed on the upper part of the slag scoop cage.
7. The slag discharge device according to claim 1, characterized in that: A slide rail is arranged on the base, and the dissolution tank is slidably connected to the slide rail via a pulley.
8. The slag discharge device according to claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the moving component and the slag scooping and discharging mechanism respectively.