Mixing device with anti-blocking function for molding powder coating production
By designing a mixing device with vibration and scraping functions, the problem of blockage of discharge pipe during the preparation of plastic powder coating is solved, and the continuity and efficiency of discharge is improved, production interruption is avoided, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422241942.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-12
AI Technical Summary
During the preparation of plastic powder coatings, evenly mixed coatings are prone to adhere to the inner wall of the discharge pipe, resulting in clogging problems, affecting the continuity and production efficiency of the discharge, and may even lead to interruption of the production process.
A mixing device for the production of plastic powder coatings with anti-blocking function is designed, including a vibration mechanism and a scraping mechanism. The vibration mechanism drives the discharge pipe and the moving barrel to synchronously vibrate through the motor, effectively vibrating the material attached to the inner wall of the pipeline. The scraping mechanism scrapes and disperses the material in the discharge pipe and the inner wall of the moving barrel through the scraping plate and the sliding wheel to ensure the smooth discharge of the material.
Through the cooperation of vibration and scraping mechanism, the device effectively prevents the blockage of the discharge pipe, improves the continuity and efficiency of the discharge, avoids production interruptions caused by blockage, and extends the service life of the equipment.
Smart Images

Figure CN223027262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic powder coating production, in particular to a mixing device for plastic powder coating production with a clogging prevention function. Background Technique
[0002] Plastic powder coating is a thermosetting powder coating for electrostatic spraying. After being heated at high temperature, the powder is sprayed onto the surface of the material by compressed air to form a firm, beautiful and corrosion-resistant coating. Under the action of the electrostatic field, the plastic powder is adsorbed onto the surface of the material to be sprayed, and then through heating and curing, the coating is tightly combined with the substrate.
[0003] In the preparation process of plastic powder coating, when the uniformly mixed coating flows through the discharge pipe, it is often easy to adhere to the inner wall of the pipe. This phenomenon not only aggravates the accumulation and adhesion in the discharge pipe, but also greatly hinders the smooth discharge of the coating, affecting the continuity of the discharge and the overall production efficiency. More seriously, in the long run, this clogging problem may lead to a sudden interruption of the production process, posing a direct threat to the stable operation of the production line, and thus affecting the output and quality of the product.
[0004] Therefore, a mixing device for plastic powder coating production with a clogging prevention function is proposed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a mixing device for plastic powder coating production with a clogging prevention function to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A mixing device for plastic powder coating production with a clogging prevention function, including a mixing cylinder, a feed hopper is fixedly arranged on the top surface of the mixing cylinder, a support rod is fixedly arranged on the bottom surface of the mixing cylinder, four support rods are evenly arranged, a vibration mechanism is arranged below the mixing cylinder, and a scraping mechanism is arranged below the vibration mechanism;
[0007] The vibration mechanism includes a discharge part and a vibration part;
[0008] The scraping mechanism includes a connecting part and a scraping part.
[0009] Preferably, the discharge part includes a discharge pipe, the discharge pipe is fixedly installed on the bottom surface of the mixing cylinder, a moving cylinder is arranged below the discharge pipe, a connecting cylinder is arranged on the top surface of the moving cylinder through a bearing, and the upper end of the connecting cylinder penetrates through the discharge pipe and is slidably connected with the discharge pipe.
[0010] Preferably, a detection ring is provided below the connecting cylinder. A speed detector is fixedly installed on the inner wall of the detection ring. Connecting frames are provided on both the left and right sides of the discharge pipe, and the connecting frames are fixedly connected to the mixing cylinder. The speed detector on the detection ring detects the discharge speed.
[0011] Preferably, the vibrating part includes a motor. The motor is fixedly arranged inside the connecting frame. The output shaft of the motor penetrates through the connecting frame and extends to the outside of the connecting frame. A rotating block is fixedly arranged on the output shaft of the motor. A driving rod is arranged at the other end of the rotating block, and a moving plate is arranged outside the driving rod.
[0012] Preferably, a moving groove is formed on the side surface of the moving plate. The driving rod is located inside the moving groove and is slidably connected to the inner wall of the moving groove. A connecting rod is fixedly arranged between the two moving plates on the left and right. The connecting rod is fixedly connected to the moving cylinder. The motor drives the rotating block and the driving rod to rotate. The driving rod drives the moving plate to move. The moving plate drives the connecting rod and the moving cylinder to move synchronously, causing vibration between the discharge pipe and the moving cylinder, effectively shaking off the materials adhering to the inner wall of the pipe.
[0013] Preferably, a fixing ring is arranged above the connecting rod. The fixing ring is fixedly sleeved on the outer side surface of the discharge pipe. Fixing plates are fixedly arranged at both the left and right ends of the fixing ring. A positioning groove is formed on the side surface of the fixing plate. A positioning block is arranged in the positioning groove. The bottom surface of the positioning block is fixedly connected to the moving plate. A first fixing block is fixedly arranged on the side surface of the fixing plate. A telescopic rod is fixedly arranged between the first fixing block and the positioning block. A spring is sleeved on the telescopic end of the telescopic rod. The telescopic rod and the spring expand and contract, reducing the impact received by the discharge pipe and the moving cylinder during vibration, and protecting the discharge pipe and the moving cylinder from possible damage caused by direct impact.
[0014] Preferably, the connecting part includes an upper limiting ring. A lower limiting ring is arranged below the upper limiting ring. The bottom surface of the lower limiting ring is fixedly connected to the detection ring. Fixing frames are fixedly arranged on the outer side surfaces of the upper limiting ring and the lower limiting ring. A connecting block is fixedly arranged on the top surface of the fixing frame. The connecting block is fixedly connected to the connecting frame.
[0015] Preferably, the scraping part includes a second fixing block. The second fixing block is fixedly connected to the connecting cylinder. A scraping plate is fixedly arranged on the other side surface of the second fixing block. The scraping plate contacts the discharge pipe and the inner wall of the discharge pipe. A sliding wheel is installed at the lower end of the scraping plate. The sliding wheel slides on the top surface of the lower limiting ring. The sliding wheel drives the scraping plate to rotate. The scraping plate disperses and discharges the mixed materials contaminated on the inner walls of the discharge pipe and the moving cylinder, making it easier to be discharged or cleaned subsequently.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: The mixing device for plastic powder coating production with a clogging prevention function
[0017] 1), The motor drives the rotating block and the driving rod to rotate. The driving rod drives the moving plate to move. The moving plate drives the connecting rod and the moving cylinder to move synchronously, causing vibration between the discharge pipe and the moving cylinder, effectively shaking off the materials adhering to the inner wall of the pipeline, ensuring the smoothness of the discharge pipeline, improving the continuity and efficiency of discharging, avoiding production interruption caused by clogging. At the same time, the telescopic rod and the spring expand and contract, reducing the impact on the discharge pipe and the moving cylinder during vibration, protecting the discharge pipe and the moving cylinder from possible damage caused by direct impact, and extending the service life of the equipment.
[0018] 2), The scraping plate scrapes the mixed materials contaminated on the inner walls of the discharge pipe and the moving cylinder during movement. The sliding wheel slides on the top surface of the lower limit ring, and the sliding wheel drives the scraping plate to rotate. The scraping plate breaks up and discharges the mixed materials contaminated on the inner walls of the discharge pipe and the moving cylinder, making it easier to be discharged or cleaned subsequently, avoiding equipment clogging, product quality problems and subsequent cleaning difficulties caused by residual materials. Description of the Drawings
[0019] Figure 1 is a three-dimensional schematic diagram of the structure of the present utility model;
[0020] Figure 2 is a three-dimensional view of the vibration mechanism and the scraping mechanism of the present utility model;
[0021] Figure 3 is a partial three-dimensional view of the vibration mechanism of the present utility model;
[0022] Figure 4 is a three-dimensional view of the scraping mechanism of the present utility model.
[0023] In the figure: 1 mixing cylinder, 2 feed hopper, 3 support rod, 4 vibration mechanism, 41 discharge pipe, 42 moving cylinder, 43 connecting cylinder, 44 detection ring, 45 connecting frame, 46 motor, 47 rotating block, 48 driving rod, 49 moving plate, 410 connecting rod, 411 fixing ring, 412 positioning plate, 413 first fixing block, 414 positioning block, 415 telescopic rod, 5 scraping mechanism, 51 upper limit ring, 52 lower limit ring, 53 fixing frame, 54 connecting block, 55 second fixing block, 56 scraping plate, 57 sliding wheel. Detailed Embodiment
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] Embodiment 1
[0026] Please refer to Figures 1-4 , the present invention provides a technical solution: a mixing device for plastic powder coating production with an anti-blocking function, including a mixing cylinder 1, a feed hopper 2 is fixedly arranged on the top surface of the mixing cylinder 1, a support rod 3 is fixedly arranged on the bottom surface of the mixing cylinder 1, four support rods 3 are evenly arranged, a vibration mechanism 4 is arranged below the mixing cylinder 1, and a scraping mechanism 5 is arranged below the vibration mechanism 4;
[0027] The vibration mechanism 4 includes a discharge part and a vibration part;
[0028] The scraping mechanism 5 includes a connection part and a scraping part.
[0029] The discharge part includes a discharge pipe 41, the discharge pipe 41 is fixedly installed on the bottom surface of the mixing cylinder 1, a moving cylinder 42 is arranged below the discharge pipe 41, a connecting cylinder 43 is arranged on the top surface of the moving cylinder 42 through a bearing, and the upper end of the connecting cylinder 43 penetrates through the discharge pipe 41 and is slidably connected with the discharge pipe 41;
[0030] A detection ring 44 is arranged below the connecting cylinder 43, a speed detector is fixedly installed on the inner wall of the detection ring 44, connecting frames 45 are arranged on both the left and right sides of the discharge pipe 41, and the connecting frames 45 are fixedly connected with the mixing cylinder 1;
[0031] The vibration part includes a motor 46, the motor 46 is fixedly arranged inside the connecting frame 45, the output shaft of the motor 46 penetrates through the connecting frame 45 and extends to the outside of the connecting frame 45, a rotating block 47 is fixedly arranged on the output shaft of the motor 46, a driving rod 48 is arranged at the other end of the rotating block 47, and a moving plate 49 is arranged outside the driving rod 48;
[0032] A moving groove is formed on the side surface of the moving plate 49, the driving rod 48 is located inside the moving groove and is slidably connected with the inner wall of the moving groove, a connecting rod 410 is fixedly arranged between the left and right moving plates 49, and the connecting rod 410 is fixedly connected with the moving cylinder 42;
[0033] Above the connecting rod 410, there is a fixing ring 411. The fixing ring 411 is fixedly sleeved on the outer side of the discharge pipe 41. At both the left and right ends of the fixing ring 411, there are fixedly arranged positioning plates 412. The side surface of the positioning plate 412 is provided with a positioning groove. Inside the positioning groove, there is a positioning block 414. The bottom surface of the positioning block 414 is fixedly connected to the moving plate 49. On the side surface of the positioning plate 412, there is fixedly arranged a first fixing block 413. Between the first fixing block 413 and the positioning block 414, there is a telescopic rod 415 fixedly arranged. The telescopic end of the telescopic rod 415 is sleeved with a spring;
[0034] Further, in this embodiment, the speed detector on the detection ring 44 detects the discharge speed. When the discharge speed drops, the motor 46 starts, driving the rotating block 47 to rotate. The rotating block 47 drives the driving rod 48 to rotate. The driving rod 48 slides in the moving groove, thereby driving the moving plate 49 to move vertically. The moving plate 49 drives the connecting rod 410 and the moving cylinder 42 to move synchronously, causing the discharge pipe 41 and the moving cylinder 42 to vibrate. At the same time, when the discharge pipe 41 and the moving cylinder 42 vibrate, the telescopic rod 415 and the spring expand and contract, reducing the impact on the discharge pipe 41 and the moving cylinder 42 during vibration;
[0035] Further, in this embodiment, the motor 46 drives the rotating block 47 and the driving rod 48 to rotate. The driving rod 48 drives the moving plate 49 to move. The moving plate 49 drives the connecting rod 410 and the moving cylinder 42 to move synchronously, causing the discharge pipe 41 and the moving cylinder 42 to vibrate. This effectively shakes off the materials adhering to the inner wall of the pipeline, ensuring the smoothness of the discharge pipeline, improving the continuity and efficiency of discharging, avoiding production interruption caused by blockage. At the same time, the telescopic rod 415 and the spring expand and contract, reducing the impact on the discharge pipe 41 and the moving cylinder 42 during vibration, protecting the discharge pipe 41 and the moving cylinder 42 from possible damage caused by direct impact, and extending the service life of the equipment;
[0036] Embodiment Two
[0037] Please refer to Figures 1-4 , and on the basis of Embodiment One, it is further obtained that: The connecting part includes an upper limit ring 51. Below the upper limit ring 51, there is a lower limit ring 52. The bottom surface of the lower limit ring 52 is fixedly connected to the detection ring 44. On the outer side surfaces of the upper limit ring 51 and the lower limit ring 52, there are fixedly arranged fixing frames 53. On the top surface of the fixing frame 53, there is a connecting block 54 fixedly arranged. The connecting block 54 is fixedly connected to the connecting frame 45;
[0038] The scraping part includes a second fixing block 55. The second fixing block 55 is fixedly connected to the connecting cylinder 43. On the other side surface of the second fixing block 55, there is a scraping plate 56 fixedly arranged. The scraping plate 56 contacts the discharge pipe 41 and the inner wall of the discharge pipe 41. At the lower end of the scraping plate 56, there is a sliding wheel 57 installed. The sliding wheel 57 slides on the top surface of the lower limit ring 52;
[0039] Further, when the moving cylinder 42 vibrates, it drives the connecting cylinder 43 to move. The connecting cylinder 43 drives the second fixing block 55 and the scraping plate 56 to move synchronously. During the movement, the scraping plate 56 scrapes the mixed material adhering to the inner walls of the discharge pipe 41 and the moving cylinder 42. When the scraping plate 56 vibrates, the sliding wheel 57 slides on the top surface of the lower limit ring 52, and the sliding wheel 57 drives the scraping plate 56 to rotate.
[0040] Further, in this embodiment, the scraping plate 56 scrapes the mixed material adhering to the inner walls of the discharge pipe 41 and the moving cylinder 42 during movement. The sliding wheel 57 slides on the top surface of the lower limit ring 52, and the sliding wheel 57 drives the scraping plate 56 to rotate. The scraping plate 56 breaks up and discharges the mixed material adhering to the inner walls of the discharge pipe 41 and the moving cylinder 42, making it easier to be discharged or cleaned later, avoiding equipment blockage, product quality problems caused by residual materials, and subsequent cleaning difficulties.
[0041] During use, the speed detector on the detection ring 44 detects the discharge speed. When the discharge speed drops, the motor 46 starts, driving the rotating block 47 to rotate. The rotating block 47 drives the driving rod 48 to rotate. The driving rod 48 slides in the moving groove, thereby driving the moving plate 49 to move vertically. The moving plate 49 drives the connecting rod 410 and the moving cylinder 42 to move synchronously, causing vibration between the discharge pipe 41 and the moving cylinder 42, effectively shaking off the materials adhering to the inner wall of the pipeline, ensuring the unobstructed discharge pipeline, and avoiding production interruption caused by blockage. At the same time, when the discharge pipe 41 and the moving cylinder 42 vibrate, the telescopic rod 415 and the spring expand and contract, reducing the impact on the discharge pipe 41 and the moving cylinder 42 during vibration, protecting the discharge pipe 41 and the moving cylinder 42 from possible damage caused by direct impact, and extending the service life of the equipment. When the moving cylinder 42 vibrates, it drives the connecting cylinder 43 to move. The connecting cylinder 43 drives the second fixing block 55 and the scraping plate 56 to move synchronously. During the movement, the scraping plate 56 scrapes the mixed material adhering to the inner walls of the discharge pipe 41 and the moving cylinder 42. When the scraping plate 56 vibrates, the sliding wheel 57 slides on the top surface of the lower limit ring 52, and the sliding wheel 57 drives the scraping plate 56 to rotate, breaking up and discharging the mixed material adhering to the inner walls of the discharge pipe 41 and the moving cylinder 42, making it easier to be discharged or cleaned later, avoiding equipment blockage, product quality problems caused by residual materials, and subsequent cleaning difficulties.
[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing device for producing plastic powder coatings with anti-clogging function, comprising a mixing cylinder (1), characterized in that: A feeding hopper (2) is fixedly arranged on the top surface of the mixing barrel (1), a supporting rod (3) is fixedly arranged on the bottom surface of the mixing barrel (1), four supporting rods (3) are evenly arranged, a vibration mechanism (4) is arranged below the mixing barrel (1), and a scraping mechanism (5) is arranged below the vibration mechanism (4); The vibration mechanism (4) comprises a discharging portion and a vibration portion; The scraping mechanism (5) comprises a connecting portion and a scraping portion.
2. A mixing device for producing plastic powder coatings with anti-clogging function according to claim 1, characterized in that: The discharge portion comprises a discharge pipe (41), wherein the discharge pipe (41) is fixedly mounted on the bottom surface of the mixing barrel (1), a moving barrel (42) is arranged below the discharge pipe (41), a connecting barrel (43) is arranged on a bearing on the top surface of the moving barrel (42), and an upper end of the connecting barrel (43) passes through the discharge pipe (41) and is slidably connected to the discharge pipe (41).
3. A mixing device for producing plastic powder coatings with anti-clogging function according to claim 2, characterized in that: A detection ring (44) is provided below the connecting cylinder (43), and a rate detector is fixedly mounted on the inner wall of the detection ring (44). Connecting frames (45) are provided on both left and right sides of the discharge pipe (41), and the connecting frames (45) are fixedly connected to the mixing cylinder (1).
4. A mixing device for producing plastic powder coatings with anti-clogging function according to claim 1, characterized in that: The vibration part comprises a motor (46), the motor (46) is fixedly arranged inside the connecting frame (45), the output shaft of the motor (46) passes through the connecting frame (45) and extends to the outside of the connecting frame (45), the output shaft of the motor (46) is fixedly provided with a rotating block (47), the other end of the rotating block (47) is provided with a driving rod (48), and the outside of the driving rod (48) is provided with a moving plate (49).
5. A mixing device for producing plastic powder coatings with anti-clogging function according to claim 4, characterized in that: A moving groove is provided on the side of the moving plate (49), the driving rod (48) is located inside the moving groove and is slidably connected to the inner wall of the moving groove, and a connecting rod (410) is fixedly arranged between the left and right moving plates (49), and the connecting rod (410) is fixedly connected to the moving cylinder (42).
6. A mixing device for producing plastic powder coatings with anti-clogging function according to claim 5, characterized in that: A fixing ring (411) is arranged above the connecting rod (410), and the fixing ring (411) is fixedly sleeved on the outer side of the discharge pipe (41), and positioning plates (412) are fixedly arranged at both ends of the fixing ring (411), and a positioning groove is opened on the side of the positioning plate (412), and a positioning block (414) is arranged in the positioning groove, and the bottom surface of the positioning block (414) is fixedly connected to the movable plate (49), and a first fixing block (413) is fixedly arranged on the side of the positioning plate (412), and a telescopic rod (415) is fixedly arranged between the first fixing block (413) and the positioning block (414), and a spring is sleeved on the telescopic end of the telescopic rod (415).
7. The mixing device for producing plastic powder coatings with anti-clogging function according to claim 1, characterized in that: The connecting portion comprises an upper limit ring (51), a lower limit ring (52) is arranged below the upper limit ring (51), the bottom surface of the lower limit ring (52) is fixedly connected to the detection ring (44), a fixing frame (53) is fixedly arranged on the outer side surfaces of the upper limit ring (51) and the lower limit ring (52), a connecting block (54) is fixedly arranged on the top surface of the fixing frame (53), and the connecting block (54) is fixedly connected to the connecting frame (45).
8. The mixing device for producing plastic powder coatings with anti-clogging function according to claim 1, characterized in that: The scraping portion comprises a second fixed block (55), the second fixed block (55) is fixedly connected to the connecting tube (43), a scraping plate (56) is fixedly arranged on the other side of the second fixed block (55), the scraping plate (56) is in contact with the discharge pipe (41) and the inner wall of the discharge pipe (41), and a sliding wheel (57) is installed at the lower end of the scraping plate (56), and the sliding wheel (57) slides on the top surface of the lower limit ring (52).