Cleaning device for water pump separation disc casting machining

By designing a cleaning device for casting processing of water pump separation discs, including a cleaning box, a rinse box and a drying box, the problems of insufficient cleaning of castings and low natural air-drying efficiency in the prior art are solved, and the effects of all-round cleaning and rapid air-drying are achieved, and the quality of castings and the efficiency of subsequent processes are improved.

CN223027949UActive Publication Date: 2025-06-27ANHUI YINGLIU ELECTROMECHANICAL
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Patent Information

Application Number
CN202421998296.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-27
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In the prior art, the casting processing parts are not cleaned by water spraying, and the working efficiency of natural air-drying is low, resulting in unsatisfactory cleaning results and low efficiency.

Method used

A cleaning device for the processing of castings by water pump separation discs is designed, including a cleaning box, a rinsing box and a drying box. The parts basket is driven vertically by the pneumatic cylinder, so that the castings are immersed in the cleaning liquid, undergo secondary rinsing, and quickly air-drying in the drying box.

Benefits of technology

It achieves all-round cleaning effect and rapid air-drying, ensuring the clean surface of the casting and convenient non-destructive inspection, and improving the quality and efficiency of subsequent welding or coating processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of part machining, and discloses a cleaning device for water pump separation disc casting machining, which comprises a mounting frame and supporting legs fixedly mounted on the lower side of the mounting frame, and a cleaning box, a flushing box and a drying box are respectively mounted on the inner wall of the mounting frame. The cleaning box and the drying box are located at the two ends of the mounting frame respectively, the flushing box is arranged between the cleaning box and the drying box, a supporting frame is mounted on the upper side of the cleaning box, a pneumatic cylinder is arranged on the lower side of the supporting frame, a part basket is mounted at the output end of the pneumatic cylinder, and a sliding block in sliding connection is arranged on the lower side of the supporting frame. And the pneumatic cylinder is fixedly mounted on the lower side of the sliding block, a waste water tank is mounted on the lower side of the mounting frame and communicates with the cleaning tank, the flushing tank and the drying box, and a water outlet pipe is arranged on the lower side of the waste water tank.
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Description

Technical Field

[0001] The utility model relates to the technical field of part processing, and particularly relates to a cleaning device for processing a water pump separation disc casting. Background Technique

[0002] After casting processing, cleaning is usually required. During the manufacturing process of castings, impurities such as sand grains, mold release agents, oxides, and oil stains may adhere to them. Cleaning can effectively remove these pollutants, improve the surface finish of the castings. Clean castings are more conducive to appearance inspection and non-destructive testing, ensuring that the quality of the castings meets the standards. In subsequent welding or painting processes, a clean surface can better bond with solder or coating, reducing the rejection rate. Cleaning castings is an important link to ensure product quality and performance.

[0003] The conventional cleaning method is to rinse the casting processing parts by spraying water, and then place them in a ventilated place to air dry naturally. Directly rinsing the processing parts will result in insufficient cleaning, and the work efficiency of placing the processing parts in a ventilated place to air dry naturally is relatively low. Therefore, a cleaning device for casting processing with all-round cleaning effect and rapid air drying is designed to solve the above problems. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides a cleaning device for processing a water pump separation disc casting, which has the advantages of all-round cleaning effect and rapid air drying, and solves the problems that the conventional cleaning method is to rinse the casting processing parts by spraying water, and then place them in a ventilated place to air dry naturally, resulting in insufficient cleaning of the processing parts and relatively low work efficiency of placing the processing parts in a ventilated place to air dry naturally.

[0006] (II) Technical Solutions

[0007] To achieve the above-mentioned purpose of all-round cleaning effect and rapid air drying, the present utility model provides the following technical solution: A cleaning device for processing a water pump separation disc casting, comprising an installation frame, and support legs fixedly installed on the lower side of the installation frame. The inner walls of the installation frame are respectively installed with a cleaning tank, a flushing tank and a drying tank, and the cleaning tank and the drying tank are respectively located at both ends of the installation frame. The flushing tank is arranged between the cleaning tank and the drying tank. A support frame is installed on the upper side of the cleaning tank, and an air cylinder is arranged under the support frame. The output end of the air cylinder is installed with a parts basket. A sliding block is slidably connected under the support frame, and the air cylinder is fixedly installed on the lower side of the sliding block. A waste water tank is installed on the lower side of the installation frame, and the waste water tank is communicated with the cleaning tank, the flushing tank and the drying tank respectively. A water outlet pipe is arranged under the waste water tank. The casting is placed inside the parts basket. The sliding block drives the casting basket to sequentially pass through the cleaning tank, the flushing tank and the drying tank. A cleaning liquid is arranged inside the cleaning tank. The air cylinder drives the parts basket to move vertically, so that the casting is immersed in the cleaning liquid inside the cleaning tank, and then the parts basket is moved into the flushing tank to perform secondary flushing on the casting, and finally it is moved into the drying tank. The drying tank quickly air dries the casting. The waste water generated by the cleaning tank, the flushing tank and the drying tank all enters the inside of the waste water tank. A water outlet is opened at one end of the waste water tank to facilitate timely cleaning of the waste water.

[0008] Preferably, a screw rod rotatably connected is arranged on the inner wall of the support frame, and the screw rod passes through the sliding block. A first motor is installed at one end of the support frame, and the output end of the first motor passes through the support frame and is fixedly connected to one end of the screw rod. When the screw rod rotates, the sliding block under the support frame will move horizontally. The first motor drives the screw rod to rotate, so that the screw rod drives the sliding block to move. The sliding block drives the parts basket to sequentially pass through the cleaning tank, the flushing tank and the drying tank. The sliding block is arranged on the inner wall of the sliding groove under the support frame, and there are limiting parts between them, so that it will not fall off, and the friction between the sliding block and the support frame will not affect its normal operation.

[0009] Preferably, an installation frame is fixedly installed at the output end of the air cylinder, and a buckle is fixedly installed at the lower end of the installation frame. The upper end of the parts basket is clamped with the buckle. The air cylinder drives the installation frame to move vertically, indirectly driving the parts basket to move vertically, so that the casting inside the parts basket can be located inside the cleaning tank, the flushing tank and the drying tank. The parts basket is clamped with the installation frame through the buckle. The setting of the buckle facilitates the disassembly of the parts basket and can timely take out the processed casting.

[0010] Preferably, a wave wheel is installed at the bottom of the cleaning tank, and a second motor is fixedly installed at the lower end of the cleaning tank. The output end of the second motor penetrates through the bottom end of the cleaning tank and is fixedly connected to the lower side of the wave wheel, and an electromagnetic valve is provided at the bottom end of the cleaning tank. The parts basket is immersed in the cleaning liquid inside the cleaning tank. The second motor at the bottom of the cleaning tank drives the wave wheel to rotate, and the wave wheel will drive the cleaning liquid to form a vortex inside the cleaning tank, comprehensively cleaning the processed castings inside the parts basket, and the processed castings can be fully cleaned.

[0011] Preferably, spray heads are installed on the inner wall of the rinsing tank, and a centralized water tank is provided outside the rinsing tank. The centralized water tank is communicated with the spray heads, and a connecting water pipe is installed below the centralized water tank. The connecting water pipe is arranged below the wastewater tank, and a water inlet pipe is provided at one end of the connecting water pipe. The water inlet pipe is additionally communicated with a water pump and a water supply device to supply water to the spray heads. The spray heads will spray water on the processed castings for secondary rinsing, and the wastewater generated by the rinsing will flow into the wastewater tank.

[0012] Preferably, a blower is installed on the inner wall of the drying box, and the output end of the blower is arranged inside the drying box. A dispersion net is provided at one end of the drying box. The output end of the blower can blow out hot air, which is used in cooperation with the dispersion net to increase the air flow rate around the processed castings, and the generated hot air can quickly air-dry the processed castings, facilitating the timely removal of the processed castings.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present utility model provides a cleaning device for processing water pump separation disc castings, which has the following beneficial effects: for this cleaning device for processing water pump separation disc castings, the casting is placed inside the parts basket, and the sliding block drives the casting basket to sequentially pass through the cleaning tank, the rinsing tank and the drying box. There is cleaning liquid inside the cleaning tank, and the air cylinder drives the parts basket to move vertically, submerging the casting in the cleaning liquid inside the cleaning tank. Then, the parts basket is moved into the rinsing tank to perform secondary rinsing on the casting. Finally, it is moved into the drying box, and the drying box quickly air-dries the casting, thereby achieving the comprehensive cleaning effect and the quick air-drying effect. Description of the Drawings

[0015] Figure 1 It is the overall structure diagram of the present utility model;

[0016] Figure 2 It is the bottom view structure diagram of the present utility model;

[0017] Figure 3 It is the overall internal structure diagram of the cleaning tank, the rinsing tank and the drying box of the present utility model;

[0018] Figure 4 It is the internal structure diagram of the support frame of the present utility model;

[0019] Figure 5 This is the internal structure diagram of the drying box of the present utility model;

[0020] Figure 6 This is the internal structure diagram of the cleaning box of the present utility model.

[0021] In the figure: 1. Installation frame; 2. Support leg; 3. Cleaning box; 4. Flushing box; 5. Waste water tank; 6. Drying box; 7. Support frame; 8. Installation rack; 9. Parts basket; 10. Nozzle; 11. First motor; 12. Water outlet pipe; 13. Connecting water pipe; 14. Water inlet pipe; 15. Wave wheel; 16. Electromagnetic valve; 17. Central water trough; 18. Buckle; 19. Sliding block; 20. Lead screw; 21. Pneumatic cylinder; 22. Fan; 23. Scattered net; 24. Second motor. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment: Please refer to Figure 1-6 , a cleaning device for processing a water pump separation disc casting, including an installation frame 1, and support legs 2 fixedly installed on the lower side of the installation frame 1. The inner walls of the installation frame 1 are respectively provided with a cleaning box 3, a flushing box 4, and a drying box 6. The cleaning box 3 and the drying box 6 are respectively located at both ends of the installation frame 1, and the flushing box 4 is arranged between the cleaning box 3 and the drying box 6. A support frame 7 is installed on the upper side of the cleaning box 3, and a pneumatic cylinder 21 is provided on the lower side of the support frame 7. The output end of the pneumatic cylinder 21 is installed with a parts basket 9. A sliding block 19 is slidably connected on the lower side of the support frame 7, and the pneumatic cylinder 21 is fixedly installed on the lower side of the sliding block 19. A waste water tank 5 is installed on the lower side of the installation frame 1, and the waste water tank 5 is respectively connected to the cleaning box 3, the flushing box 4, and the drying box 6. A water outlet pipe 12 is provided on the lower side of the waste water tank 5.

[0024] Among them, the casting is placed inside the parts basket 9. The slider 19 drives the casting basket to pass through the cleaning tank 3, the rinsing tank 4, and the drying tank 6 in sequence. There is cleaning liquid inside the cleaning tank 3. The air cylinder 21 drives the parts basket 9 to move vertically, submerging the casting in the cleaning liquid inside the cleaning tank 3. Then, the parts basket 9 is moved to the inside of the rinsing tank 4 for secondary rinsing of the casting. Finally, it is moved to the drying tank 6, where the drying tank 6 quickly air-dries the casting. All the wastewater generated by the cleaning tank 3, the rinsing tank 4, and the drying tank 6 enters the inside of the wastewater tank 5. One end of the wastewater tank 5 is provided with a water outlet for timely cleaning of the wastewater.

[0025] The inner wall of the support frame 7 is provided with a screw rod 20 rotatably connected thereto, and the screw rod 20 penetrates through the slider 19. One end of the support frame 7 is installed with a first motor 11, and the output end of the first motor 11 penetrates through the support frame 7 and is fixedly connected to one end of the screw rod 20.

[0026] Among them, when the screw rod 20 rotates, the slider 19 on the lower side of the support frame 7 will move horizontally. The first motor 11 drives the screw rod 20 to rotate, causing the screw rod 20 to drive the slider 19 to move. The slider 19 drives the parts basket 9 to pass through the cleaning tank 3, the rinsing tank 4, and the drying tank 6 in sequence. The slider 19 is arranged on the inner wall of the sliding groove on the lower side of the support frame 7, and there are restricted parts between them so that it will not fall off, and the friction between the slider 19 and the support frame 7 will not affect its normal operation.

[0027] The output end of the air cylinder 21 is fixedly installed with a mounting bracket 8, and the lower end of the mounting bracket 8 is fixedly installed with a buckle 18. The upper end of the parts basket 9 is clamped with the buckle 18.

[0028] Among them, the air cylinder 21 drives the mounting bracket 8 to move vertically, indirectly driving the parts basket 9 to move vertically, facilitating the casting inside the parts basket 9 to be inside the cleaning tank 3, the rinsing tank 4, and the drying tank 6. The parts basket 9 and the mounting bracket 8 are clamped through the buckle 18. The setting of the buckle 18 facilitates the disassembly of the parts basket 9 and can timely take out the processed casting.

[0029] The bottom of the cleaning tank 3 is installed with a wave wheel 15, and the lower end of the cleaning tank 3 is fixedly installed with a second motor 24. The output end of the second motor 24 penetrates through the bottom end of the cleaning tank 3 and is fixedly connected to the lower side of the wave wheel 15, and an electromagnetic valve 16 is provided at the bottom end of the cleaning tank 3.

[0030] Among them, the parts basket 9 is submerged in the cleaning liquid inside the cleaning tank 3. The second motor 24 at the bottom of the cleaning tank 3 drives the wave wheel 15 to rotate, and the wave wheel 15 will drive the cleaning liquid to form a vortex inside the cleaning tank 3, comprehensively cleaning the processed casting inside the parts basket 9 and enabling full cleaning of the processed casting.

[0031] The inner wall of the flushing tank 4 is equipped with a spray head 10, and a centralized water tank 17 is provided outside the flushing tank 4. The centralized water tank 17 is communicated with the spray head 10, and a connecting water pipe 13 is installed on the lower side of the centralized water tank 17. The connecting water pipe 13 is arranged below the wastewater tank 5, and a water inlet pipe 14 is provided at one end of the connecting water pipe 13.

[0032] Among them, the water inlet pipe 14 is additionally communicated with a water pump and a water supply device to provide water source for the spray head 10. The spray head 10 will spray water on the processed casting for secondary flushing. The wastewater generated by the flushing will flow into the wastewater tank 5.

[0033] The inner wall of the drying box 6 is equipped with a fan 22, and the output end of the fan 22 is arranged inside the drying box 6. A dispersion net 23 is provided at one end of the drying box 6.

[0034] Among them, the output end of the fan 22 can blow out hot air. When used in cooperation with the dispersion net 23, it can increase the air flow velocity around the processed casting, and the generated hot air can quickly air-dry the processed casting, facilitating the timely removal of the processed casting.

[0035] Working principle: The casting is placed inside the parts basket 9. The first motor 11 drives the lead screw 20 to rotate, causing the lead screw 20 to drive the sliding block 19 to move. The sliding block 19 drives the parts basket 9 to sequentially pass through the cleaning tank 3, the flushing tank 4, and the drying box 6. There is a cleaning liquid inside the cleaning tank 3. The air cylinder 21 drives the mounting frame 8 to move vertically, indirectly driving the parts basket 9 to move vertically, facilitating the casting inside the parts basket 9 to be inside the cleaning tank 3, the flushing tank 4, and the drying box 6, and submerging the casting in the cleaning liquid inside the cleaning tank 3. The second motor 24 drives the wave wheel 15 to rotate, and the wave wheel 15 will drive the cleaning liquid to form a vortex inside the cleaning tank 3 to perform a full-round cleaning of the processed casting inside the parts basket 9, enabling a sufficient cleaning of the processed casting. Then, the parts basket 9 is moved into the flushing tank 4, and the spray head 10 will spray water on the processed casting for secondary flushing. The wastewater generated by the flushing will flow into the wastewater tank 5. Finally, it is moved into the drying box 6, and the drying box 6 quickly air-dries the casting. The output end of the fan 22 can blow out hot air. When used in cooperation with the dispersion net 23, it can increase the air flow velocity around the processed casting, and the generated hot air can quickly air-dry the processed casting, facilitating the timely removal of the processed casting.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for processing a water pump separation disc casting, comprising a mounting frame (1), and a support leg (2) fixedly mounted on the lower side of the mounting frame (1), characterized in that: A cleaning box (3), a flushing box (4) and a drying box (6) are respectively mounted on the inner wall of the mounting frame (1), and the cleaning box (3) and the drying box (6) are respectively located at two ends of the mounting frame (1), and the flushing box (4) is arranged between the cleaning box (3) and the drying box (6). A support frame (7) is mounted on the upper side of the cleaning box (3), and a pneumatic cylinder (21) is arranged on the lower side of the support frame (7), and a parts basket (9) is mounted on the output end of the pneumatic cylinder (21). A sliding block (19) is slidably connected to the lower side of the support frame (7), and the pneumatic cylinder (21) is fixedly mounted on the lower side of the sliding block (19). A waste water tank (5) is mounted on the lower side of the mounting frame (1), and the waste water tank (5) is respectively connected to the cleaning box (3), the flushing box (4) and the drying box (6), and a water outlet pipe (12) is arranged on the lower side of the waste water tank (5).

2. A cleaning device for water pump separation disc casting processing according to claim 1, characterized in that: The inner wall of the support frame (7) is provided with a rotatably connected screw rod (20), and the screw rod (20) passes through the sliding block (19); a first motor (11) is installed at one end of the support frame (7), and an output end of the first motor (11) passes through the support frame (7) and is fixedly connected to one end of the screw rod (20).

3. A cleaning device for water pump separation disc casting processing according to claim 2, characterized in that: A mounting frame (8) is fixedly mounted on the output end of the pneumatic cylinder (21), and a buckle (18) is fixedly mounted on the lower end of the mounting frame (8), and the upper end of the parts basket (9) is buckled with the buckle (18).

4. A cleaning device for water pump separation disc casting processing according to claim 1, characterized in that: A pulsator (15) is installed at the bottom of the cleaning box (3), and a second motor (24) is fixedly installed at the lower end of the cleaning box (3); an output end of the second motor (24) passes through the bottom end of the cleaning box (3) and is fixedly connected to the lower side of the pulsator (15), and an electromagnetic valve (16) is provided at the bottom end of the cleaning box (3).

5. A cleaning device for water pump separation disc casting processing according to claim 1, characterized in that: A nozzle (10) is installed on the inner wall of the flushing box (4), and a concentrated water tank (17) is provided on the outer side of the flushing box (4). The concentrated water tank (17) is connected to the nozzle (10), and a connecting water pipe (13) is installed on the lower side of the concentrated water tank (17). The connecting water pipe (13) is arranged below the waste water tank (5), and a water inlet pipe (14) is provided at one end of the connecting water pipe (13).

6. A cleaning device for water pump separation disc casting processing according to claim 1, characterized in that: A fan (22) is installed on the inner wall of the drying box (6), and an output end of the fan (22) is arranged inside the drying box (6). A loose net (23) end is provided at one end of the drying box (6).