Oscillator for refining metal gallium

By designing an oscillator for metal gallium refining and using water bath heating and stirring and mixing technology, the problem of uneven traditional heating methods is solved, and uniform heating and efficient refining of metal gallium are achieved.

CN223027983UActive Publication Date: 2025-06-27YUANPING ZHONGKE JINGDIAN GALLIUM IND CO LTD
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Patent Information

Application Number
CN202422058747.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-27
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

During the existing metal gallium refining process, the heating method is uneven, resulting in the production of crystals of gallium, affecting the refining effect, and the refining steps are complicated.

Method used

An oscillator for metal gallium purification is designed, using a mixed structure and water bath heating method, and the design of a stirring rod and insulation shell can achieve uniform heating and oscillation mixing of metal gallium.

Benefits of technology

The uniform heating of metal gallium is achieved, local overheating is avoided, and the gallium is stable at a temperature higher than the melting point, prevents solidification and crystallization, and improves the refining efficiency and purity.

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Abstract

The utility model discloses an oscillator for metal gallium refining, which relates to the technical field of metal gallium refining, and comprises six supporting legs and a connecting framework, and every two supporting legs form a group, the oscillator for metal gallium refining is provided with a mixing structure, hot water flows in the heat preservation shell along the water channels distributed in an S shape and divided by the partition plates, then the hot water flows on the outer side of the oscillation barrel, heat is guided into the oscillation barrel through the hot water, and therefore water bath heating is conducted on metal coarse gallium and cleaning liquid in the oscillation barrel, and the water bath heating can provide the very stable temperature for metal gallium; meanwhile, water has very high specific heat capacity and can uniformly transfer heat, so that the metal gallium is uniformly heated, the problem of local overheating is avoided, the metal gallium is stably kept at the temperature higher than the melting point, the metal gallium is prevented from being solidified to form crystals in the refining process, and the mixing efficiency of the crude metal gallium and the cleaning liquid is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal gallium refining, in particular to an oscillator for metal gallium refining. Background Technique

[0002] In industrial production, metal gallium is usually obtained as a by-product of the aluminum industry. Therefore, a refining process is required to remove impurities to meet the demand for high-purity gallium in the electronics industry and other high-tech fields.

[0003] For example, a metal gallium water washing device with the publication number of CN220329456U includes a base and a stirring barrel erected on the base. A discharge pipe is arranged at the bottom of the stirring barrel, and a switching valve is arranged on the discharge pipe. A pair of inclined baffle plates are arranged on the inner wall of the stirring barrel. A drain pipe is arranged on the side wall of the stirring barrel, and a switching valve is arranged on the drain pipe. A stirring shaft is arranged in the stirring barrel, stirring blades are arranged on the stirring shaft, the top end of the stirring shaft is connected with a speed regulator, the speed regulator is connected with a motor, the speed regulator is fixed on a movable support piece, and the movable support piece is fixedly connected with the upper edge of the stirring barrel. This utility model improves the deficiencies of the existing manual gallium washing technology, has the characteristics of facilitating the separation of high-purity metal gallium from impurities after water washing of metal gallium, has a better water washing effect, can improve the purity of metal gallium, replaces manual gallium washing, and reduces waste of manpower and time.

[0004] In the above technical solution of a metal gallium water washing device, the automatic cleaning device replaces manual gallium washing. In the actual operation process, since the melting point of metal gallium is close to room temperature, it is necessary to continuously heat it to maintain the physical state of metal gallium. In the existing metal gallium refining process, the traditional heating method heats metal gallium unevenly, which easily causes crystals to form in metal gallium and affects the refining effect. Moreover, the existing metal gallium refining steps are relatively cumbersome. Content of the Utility Model

[0005] The purpose of the utility model is to provide an oscillator for metal gallium refining to solve the problems in the above background technique that in the existing metal gallium refining process, the traditional heating method heats metal gallium unevenly, which easily causes crystals to form in metal gallium and affects the refining effect, and the existing metal gallium refining steps are relatively cumbersome.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An oscillator for metal gallium refining includes support feet and a connecting frame. There are six support feet, and every two support feet are set as a group, and the connecting frame is fixedly connected between the six support feet;

[0007] The inner side of the upper end of the support feet is rotatably connected with a mixing structure for oscillating and mixing gallium metal. The mixing structure includes an oscillating barrel rotatably connected between the two support feet. The top of the oscillating barrel is hinged with a barrel cover. A stirring rod is rotatably connected between the two sides inside the oscillating barrel, and the stirring rod is driven by a motor. The outside of the oscillating barrel is fixedly connected with a heat preservation shell distributed in a ring shape. There are two symmetrically distributed water inlets on the front side of the heat preservation shell. A plurality of partitions are fixedly connected inside the heat preservation shell at equal intervals. A cavity is formed between the inner side of the heat preservation shell and the outside of the oscillating barrel. The partitions divide the cavity formed between the inner side of the heat preservation shell and the outside of the oscillating barrel into a water channel distributed in an S shape. At the same time, the water inlets are located at both ends of the water channel;

[0008] A driving structure for oscillating the oscillating barrel is provided on the outer side of one side of the support feet.

[0009] Preferably, there are two symmetrically distributed discharge ports on the top of the oscillating barrel. The two discharge ports penetrate through the inside of the heat preservation shell and extend to the outside of the heat preservation shell. A sealing ring distributed along the edge of the barrel cover is fixedly connected at the joint between the barrel cover and the oscillating barrel. A sealing groove distributed along the edge of the oscillating barrel is provided at the joint between the oscillating barrel and the barrel cover. The sealing ring at the edge of the barrel cover is engaged with the inside of the sealing groove at the edge of the oscillating barrel.

[0010] Preferably, the driving structure includes a rotating wheel rotatably connected to the lower end of the support feet. An eccentric shaft is fixedly connected to the outer edge of the rotating wheel. A reciprocating rod is slidably connected to the outside of the eccentric shaft. One end of the reciprocating rod away from the rotating wheel is fixedly connected to one end of the oscillating barrel.

[0011] Preferably, one end of the rotating wheel away from the eccentric shaft penetrates through the inside of the support feet. A driven bevel gear is fixedly connected to one end of the rotating wheel away from the eccentric shaft. The driven bevel gear is located inside the support feet.

[0012] Preferably, a driving shaft is rotatably connected inside the connecting frame. Three equally spaced bevel gear rings are fixedly connected to the outside of the driving shaft. The bevel gear rings are meshed with the driven bevel gear. A gear is fixedly connected to the middle of the driving shaft. The gear is driven by a motor.

[0013] Preferably, there are three oscillating barrels. A transportation structure is provided at the bottom of the discharge ports on the same side of the bottom of each oscillating barrel. The transportation structure includes a guide pipe. An extrusion pump is provided in the middle of the guide pipe. The extrusion pump is fixedly connected to the bottom of the connecting frame.

[0014] Preferably, connecting pipes are fixedly connected to both ends of the guide pipe. An electronic control valve is fixedly connected to the top of the connecting pipe. The bottom of the electronic control valve is fixedly connected to the bottom of the discharge port. At the same time, a discharge control valve is fixedly connected to the bottom of the discharge port not fixedly connected to the electronic control valve.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] The oscillator for refining metallic gallium is provided with a mixing structure. Hot water flows in the heat preservation shell along the partition plates, which are divided into water channels distributed in an S shape, so that the hot water flows outside the oscillation barrel. The hot water conducts heat into the oscillation barrel, thereby performing water bath heating on the crude gallium and cleaning liquid inside the oscillation barrel. Water bath heating can provide a very stable temperature for the metallic gallium. At the same time, due to the high specific heat capacity of water, it can transfer heat evenly, making the metallic gallium heated evenly, avoiding the problem of local overheating, keeping the metallic gallium stably at a temperature higher than the melting point, preventing the metallic gallium from solidifying and forming crystals during the refining process, and improving the mixing efficiency of the crude gallium and the cleaning liquid;

[0017] Furthermore, since the partition plates are of corrugated pipe structure, the partition plates themselves have good extensibility and flexibility, so that during the oscillation of the oscillation barrel, the partition plates will move along with the oscillation barrel;

[0018] Furthermore, the cleaning liquid is set as acid solution, water, and alkali solution. The three oscillation barrels are distributed at equal intervals. The acid solution, water, and alkali solution are added into the oscillation barrels in sequence. First, the crude gallium is cleaned inside the oscillation barrel with the acid solution added, then enters the oscillation barrel with water added inside through the transportation structure for cleaning, and finally enters the oscillation barrel with alkali solution added inside through the transportation structure for cleaning, completing a complete refining process for the crude gallium. Connecting multiple oscillation barrels through the transportation structure realizes the refining of the crude gallium through three acid washes and three alkali washes, without manual operation. Just running an oscillator once can meet the requirement of cleaning the crude gallium produced by the gallium production factory throughout the day into refined gallium, saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0020] Figure 2 is a schematic structure diagram of the barrel cover opening of the present utility model;

[0021] Figure 3 is a schematic structure diagram of the oscillation barrel of the present utility model;

[0022] Figure 4 is a schematic structure diagram of the heat preservation shell of the present utility model;

[0023] Figure 5 is a schematic structure diagram of the connection frame of the present utility model;

[0024] Figure 6 is a schematic structure diagram of the reciprocating rod of the present utility model;

[0025] Figure 7This is a schematic structural diagram of the material guiding pipe of the present utility model.

[0026] In the figure: 1, support feet; 2, connecting frame; 3, oscillating barrel; 4, barrel cover; 5, stirring rod; 6, heat preservation shell; 7, water inlet; 8, partition board; 9, discharge port; 10, rotating wheel; 11, eccentric shaft; 12, reciprocating rod; 13, driven bevel gear; 14, driving shaft; 15, gear; 16, material guiding pipe; 17, extrusion pump; 18, connecting pipe; 19, electronic control valve; 20, discharge control valve. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Embodiment 1:

[0029] Please refer to Figure 1 - Figure 7 , the present utility model provides the following technical solutions:

[0030] An oscillator for refining gallium metal, including support feet 1 and a connecting frame 2. There are six support feet 1, and every two support feet 1 are set as a group, and the connecting frame 2 is fixedly connected between the six support feet 1;

[0031] The inner side of the upper end of the support feet 1 is rotatably connected with a mixing structure for oscillating and mixing gallium metal. The mixing structure includes an oscillating barrel 3 rotatably connected between two support feet 1. The top of the oscillating barrel 3 is hinged with a barrel cover 4. Between the two sides inside the oscillating barrel 3 is rotatably connected a stirring rod 5, and the stirring rod 5 is driven by a motor. The outside of the oscillating barrel 3 is fixedly connected with a heat preservation shell 6 distributed in a ring shape. There are two symmetrically distributed water inlets 7 on the front side of the heat preservation shell 6. Inside the heat preservation shell 6 is fixedly connected with a plurality of partition boards 8 distributed at equal intervals. A cavity is formed between the inner side of the heat preservation shell 6 and the outside of the oscillating barrel 3. The partition boards 8 divide the cavity formed between the inner side of the heat preservation shell 6 and the outside of the oscillating barrel 3 into a water channel distributed in an S shape. At the same time, the water inlets 7 are located at both ends of the water channel;

[0032] On the outside of one side of the support feet 1 is provided a driving structure for oscillating the oscillating barrel 3.

[0033] There are two symmetrically distributed discharge ports 9 at the top of the oscillating barrel 3, and the two discharge ports 9 penetrate through the inside of the heat preservation shell 6 and extend to the outside of the heat preservation shell 6. A sealing ring distributed along the edge of the barrel cover 4 is fixedly connected at the joint between the barrel cover 4 and the oscillating barrel 3. A sealing groove distributed along the edge of the oscillating barrel 3 is provided at the joint between the oscillating barrel 3 and the barrel cover 4, and the sealing ring at the edge of the barrel cover 4 is snap-fitted into the sealing groove inside the edge of the oscillating barrel 3.

[0034] The driving structure includes a rotating wheel 10 rotatably connected to the lower end of the support foot 1, and an eccentric shaft 11 is fixedly connected to the outer edge of the rotating wheel 10. A reciprocating rod 12 is slidably connected to the outside of the eccentric shaft 11, and the end of the reciprocating rod 12 away from the rotating wheel 10 is fixedly connected to one end of the oscillating barrel 3.

[0035] One end of the rotating wheel 10 away from the eccentric shaft 11 penetrates through the inside of the support foot 1, and a driven bevel gear 13 is fixedly connected to the end of the rotating wheel 10 away from the eccentric shaft 11, and the driven bevel gear 13 is located inside the support foot 1.

[0036] A driving shaft 14 is rotatably connected inside the connecting frame 2, and three equally spaced bevel gear rings are fixedly connected to the outside of the driving shaft 14. The bevel gear rings mesh with the driven bevel gear 13. A gear 15 is fixedly connected to the middle of the driving shaft 14, and the gear 15 is driven by a motor.

[0037] There are three oscillating barrels 3, and a conveying structure is provided at the bottom of the discharge ports 9 on the same side at the bottom of each oscillating barrel 3. The conveying structure includes a guide pipe 16, and an extrusion pump 17 is provided in the middle of the guide pipe 16, and the extrusion pump 17 is fixedly connected to the bottom of the connecting frame 2.

[0038] Both ends of the guide pipe 16 are fixedly connected with connecting pipes 18, and an electronic control valve 19 is fixedly connected to the top of the connecting pipe 18, and the bottom of the electronic control valve 19 is fixedly connected to the bottom of the discharge port 9. At the same time, a discharge control valve 20 is fixedly connected to the bottom of the discharge port 9 that is not fixedly connected to the electronic control valve 19.

[0039] Embodiment Two:

[0040] On the basis of Embodiment One, its specific working principle is as follows:

[0041] The oscillator for refining gallium metal adds crude gallium metal and cleaning liquid into the inside of the oscillation barrel 3 at the same time. At this time, the barrel cover 4 is closed, so that the sealing ring at the edge of the barrel cover 4 is engaged and connected with the inside of the sealing groove at the edge of the oscillation barrel 3 to seal the inside of the oscillation barrel 3. The stirring rod 5 is rotated by the motor, so that the stirring rod 5 fully mixes the crude gallium metal and the cleaning liquid inside the oscillation barrel 3 to clean the gallium metal. At the same time, hot water is injected into the inside of the heat preservation shell 6 through the water inlet 7, so that the hot water flows along the water channels separated by the partition plate 8 into an S-shaped distribution inside the heat preservation shell 6, and then the hot water flows outside the oscillation barrel 3. The hot water conducts heat into the inside of the oscillation barrel 3, thereby performing water bath heating on the crude gallium metal and the cleaning liquid inside the oscillation barrel 3. Water bath heating can provide a very stable temperature for the gallium metal. At the same time, because water has a very high specific heat capacity, it can transfer heat evenly, making the gallium metal heated evenly, avoiding the problem of local overheating, making the gallium metal stably maintained at a temperature higher than the melting point, preventing the gallium metal from solidifying and forming crystals during the refining process, and improving the mixing efficiency of the crude gallium metal and the cleaning liquid;

[0042] While the crude gallium metal and the cleaning liquid inside the oscillation barrel 3 are being mixed, at this time, the gear 15 is rotated by the motor, so that the gear 15 drives the drive shaft 14 to rotate inside the connecting frame 2. Furthermore, the drive shaft 14 drives the driven bevel gear 13 to rotate through the bevel gear ring. The driven bevel gear 13 will drive the rotating wheel 10 to rotate, so that the rotating wheel 10 drives the eccentric shaft 11 to rotate around the center of the rotating wheel 10. During the rotation of the eccentric shaft 11, the eccentric shaft 11 will slide inside the lower end of the reciprocating rod 12. At the same time, the eccentric shaft 11 will drive the reciprocating rod 12 to rotate around one end of the oscillation barrel 3, so that the oscillation barrel 3 reciprocates between the two support feet 1, oscillating the crude gallium metal and the cleaning liquid inside the oscillation barrel 3 to improve the mixing efficiency of the crude gallium metal and the cleaning liquid;

[0043] After the gallium metal inside the oscillation barrel 3 is cleaned by the cleaning liquid, the rotation of the stirring rod 5 and the reciprocating rod 12 is stopped. Since the density of the crude gallium metal is greater than that of the cleaning liquid, at this time, the crude gallium metal will precipitate at the bottom of the oscillation barrel 3. At this time, the electronic control valve 19 is controlled to open, so that the crude gallium metal enters the guide pipe 16 through the electronic control valve 19 and the connecting pipe 18. At the same time, the extrusion pump 17 is started to drive the crude gallium metal to flow inside the guide pipe 16 until the crude gallium metal enters another oscillation barrel 3. Since the partition plate 8 is made of a corrugated pipe structure, the partition plate 8 itself has good extensibility and elasticity, so that during the oscillation of the oscillation barrel 3, the partition plate 8 will move along with the oscillation barrel 3;

[0044] The cleaning liquid is set as an acid solution, water, and an alkali solution. The three oscillating barrels 3 are evenly distributed. The acid solution, water, and alkali solution are added into the oscillating barrels 3 in sequence. First, the crude gallium metal is cleaned inside the oscillating barrel 3 with the acid solution added, then enters the oscillating barrel 3 with water added inside through the transportation structure for cleaning, and finally enters the oscillating barrel 3 with the alkali solution added inside through the transportation structure for cleaning, completing a complete refining process for the crude gallium metal. The multiple oscillating barrels 3 are connected to each other through the transportation structure to achieve three acid picklings, three alkali washings, one acid treatment, and one alkali treatment in a cycle three times for refining the crude gallium metal. There is no need for manual operation, and only one oscillator needs to run once to meet the requirement of cleaning the crude gallium produced by the gallium production factory throughout the day into refined gallium, saving manpower.

[0045] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An oscillator for metal gallium refining, comprising a supporting foot (1) and a connecting frame (2), wherein the supporting foot (1) is provided with six, and every two supporting feet (1) are provided as a group, and the connecting frame (2) is fixedly connected between the six supporting feet (1); Features: The inner side of the upper end of the support foot (1) is rotatably connected to a mixing structure for oscillating and mixing the metal gallium, and the mixing structure comprises an oscillating barrel (3) rotatably connected to the two support feet (1), a barrel cover (4) is hinged on the top of the oscillating barrel (3), and a stirring rod (5) is rotatably connected between the two sides of the inside of the oscillating barrel (3), and the stirring rod (5) is driven by a motor, the outer side of the oscillating barrel (3) is fixedly connected to a heat preservation shell (6) distributed in an annular shape, and the front side of the heat preservation shell (6) is provided with two symmetrically distributed water openings (7), the inside of the heat preservation shell (6) is fixedly connected to a plurality of equally distributed partitions (8), and a cavity is formed between the inner side of the heat preservation shell (6) and the outer side of the oscillating barrel (3), and the partition (8) divides the cavity formed between the inner side of the heat preservation shell (6) and the outer side of the oscillating barrel (3) into a water channel distributed in an S shape, and the water openings (7) are located at both ends of the water channel; A driving structure for driving the oscillation barrel (3) to oscillate is provided on the outer side of one side of the supporting foot (1).

2. The oscillator for metal gallium refining according to claim 1, characterized in that: The top of the oscillating barrel (3) is provided with two symmetrically distributed discharge ports (9), and the two discharge ports (9) penetrate the interior of the heat-insulating shell (6) and extend to the outside of the heat-insulating shell (6); a sealing ring distributed along the edge of the barrel cover (4) is fixedly connected to the joint portion between the barrel cover (4) and the oscillating barrel (3); a sealing groove distributed along the edge of the oscillating barrel (3) is provided at the joint portion between the oscillating barrel (3) and the barrel cover (4); and the sealing ring on the edge of the barrel cover (4) is snap-fitted and connected to the inside of the sealing groove on the edge of the oscillating barrel (3).

3. The oscillator for metal gallium refining according to claim 1, characterized in that: The driving structure comprises a rotating wheel (10) rotatably connected to the lower end of the supporting foot (1), and an eccentric shaft (11) is fixedly connected to the outer edge of the rotating wheel (10), a reciprocating rod (12) is slidably connected to the outer side of the eccentric shaft (11), and an end of the reciprocating rod (12) away from the rotating wheel (10) is fixedly connected to one end of the oscillating barrel (3).

4. The oscillator for metal gallium refining according to claim 3, characterized in that: One end of the rotating wheel (10) away from the eccentric shaft (11) passes through the interior of the supporting foot (1), and one end of the rotating wheel (10) away from the eccentric shaft (11) is fixedly connected to a driven bevel gear (13), and the driven bevel gear (13) is located on the inner side of the supporting foot (1).

5. The oscillator for metal gallium refining according to claim 4, characterized in that: The connection frame (2) is rotatably connected to a drive shaft (14) inside, and three equally spaced bevel gear rings are fixedly connected to the outside of the drive shaft (14), and the bevel gear rings are meshed with the driven bevel gears (13), and a gear (15) is fixedly connected in the middle of the drive shaft (14), and the gear (15) is driven by a motor.

6. The oscillator for metal gallium refining according to claim 1, characterized in that: The oscillating barrels (3) are provided with three, and a transport structure is provided at the bottom of each oscillating barrel (3) at the same side of the discharge port (9), the transport structure comprising a material guide pipe (16), and an extrusion pump (17) is provided in the middle of the material guide pipe (16), and the extrusion pump (17) is fixedly connected to the bottom of the connecting frame (2).

7. An oscillator for metal gallium refining according to claim 6, characterized in that: Both ends of the material guide pipe (16) are fixedly connected to connecting pipes (18), and the top of the connecting pipe (18) is fixedly connected to an electronic control valve (19), and the bottom of the electronic control valve (19) is fixedly connected to the bottom of the material discharge port (9), and the bottom of the material discharge port (9) that is not fixedly connected to the electronic control valve (19) is fixedly connected to a material discharge control valve (20).

Citation Information

Patent Citations

  • Gallium metal washing device

    CN220329456U