Metal alloy manufacturing device capable of recycling waste residues

By designing a metal alloy manufacturing device that includes dust filtration, cleaning and screening components, environmental pollution and production costs caused by improper waste slag treatment are solved, efficient recycling and utilization of waste slag is achieved, and reuse efficiency is improved.

CN223028074UActive Publication Date: 2025-06-27NINGBO RICHES-HONOR NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421834978.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Improper treatment of waste slag generated during metal alloy manufacturing leads to increased environmental pollution and production costs, and traditional screening methods cannot be accurately classified, affecting the reuse efficiency of waste slag.

Method used

A metal alloy manufacturing device including an upper and lower tanks is designed, using dust filtering components, cleaning components and screening components to achieve efficient recycling and utilization of waste slag through preliminary treatment, scrubbing and precise screening.

Benefits of technology

It significantly improves the efficiency of waste slag recycling, reduces resource waste, reduces production costs, and solves the problem of mixed waste slag of different sizes through precise screening, improving the efficiency of subsequent processing and recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal alloy manufacturing device capable of recovering waste residue, which relates to the technical field of waste residue recovery, and comprises an upper layer tank and a lower layer tank, the top of the upper layer tank is provided with a feed port, the upper layer tank is provided with a dust filtering component on one side of the feed port, and a cleaning component for washing waste residue is arranged in the upper layer tank; a pipeline is arranged between the upper-layer tank and the lower-layer tank, a partition plate is arranged at the joint of the upper-layer tank and the pipeline, the partition plate and the upper-layer tank are detachably arranged, and a screening assembly for classifying waste residues according to the size is arranged in the lower-layer tank; through efficient dust filtering, cleaning and screening technologies and innovative mechanical structure design, the waste residue recovery and utilization efficiency is remarkably improved, and an effective solution is provided for metal alloy manufacturing and waste residue treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste residue recycling, and more specifically, to a metal alloy manufacturing device for recycling waste residue. Background Art

[0002] During the manufacturing process of metal alloys, the generation of a large amount of waste residue is inevitable. These waste residues usually include metal oxides, dross, and other impurities. The treatment and recycling of waste residue are not only crucial for environmental protection but also for the efficient utilization of resources and the control of production costs. If the waste residue generated during the metal alloy manufacturing process is not treated, it will cause environmental pollution. These waste residues may contain heavy metals and other harmful substances, and if directly discharged, they will pollute the soil and water bodies. An effective waste residue treatment device can reduce the impact of waste residue on the environment and meet the requirements of green production and sustainable development.

[0003] Waste residue often contains a certain amount of recyclable metal components, such as iron, aluminum, copper, etc. Improper treatment of the waste residue generated during the metal alloy manufacturing process will lead to an increase in production costs. For example, the waste residue needs to be subjected to additional treatment, disposal, or recycling, increasing the production cost. Through an effective waste residue treatment device, these additional costs can be reduced, raw material costs can be saved, and the dependence on natural resources can be reduced. A reasonable waste residue recycling system can separate these valuable metal components from the waste residue and achieve the reuse of resources.

[0004] During the treatment process of metal waste residue, due to the different particle sizes of the waste residue, traditional screening methods may not be able to accurately classify, resulting in the mixing of waste residues of different sizes. This situation will affect the reuse efficiency of the waste residue and make the subsequent treatment and recycling process more complex and inefficient. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to solve the problems raised in the above background art.

[0006] To solve the above problems, the utility model adopts the following technical solutions:

[0007] A metal alloy manufacturing device for recycling waste residue, comprising:

[0008] An upper tank and a lower tank, a feed port is arranged at the top of the upper tank, a dust filtering component is arranged on one side of the upper tank at the feed port, and a cleaning component for washing the waste residue is arranged inside the upper tank;

[0009] A pipeline is provided between the upper tank and the lower tank. A partition is provided at the connection between the upper tank and the pipeline, and the partition is detachably arranged between the partition and the upper tank. A screening component for classifying the size of the waste residue is arranged inside the lower tank.

[0010] As a preferred solution of the present utility model, the dust filtering component includes a filter screen arranged inside the feed inlet. The filter screen is inclined. A collection box is arranged on one side of the filter screen at the feed inlet, and the collection box is detachably arranged between the collection box and the feed inlet.

[0011] As a preferred solution of the present utility model, the cleaning component includes a cleaning rack rotatably arranged in the middle of the upper tank. A plurality of support rods are arranged on the cleaning rack, and the plurality of support rods are spirally arranged around the cleaning rack. Cleaning brushes are rotatably sleeved on the support rods. A first motor is fixedly arranged on the outer side of the upper tank, and the output end of the first motor is fixedly connected to the cleaning rack.

[0012] As a preferred solution of the present utility model, the pipeline is spirally arranged, and a corrugated pipe is arranged at the connection between the pipeline and the lower tank. A heating fan is arranged inside the pipeline.

[0013] As a preferred solution of the present utility model, the screening component includes a rotating rod rotatably arranged in the middle of the lower tank. A spiral stirring blade is fixedly sleeved on the rotating rod. A second motor is fixedly arranged on the outer side of the lower tank, and the output end of the second motor is fixedly connected to the rotating rod;

[0014] A through hole is opened at the bottom of the lower tank. A plurality of through holes are opened, and the plurality of through holes are arranged side by side.

[0015] As a preferred solution of the present utility model, the sizes of the through holes are distributed in stages, and the through holes are opened at the bottom of the lower tank in ascending order.

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] 1. Improve the recycling efficiency of waste residue: Through the preliminary treatment of the upper tank and the classified management of the lower tank, the recycling and utilization efficiency of the waste residue is significantly improved; effectively manage and process the waste residue, so that different types of waste residue can be properly recycled and reused, reducing resource waste.

[0018] 2. Effective filtration of dust and impurities: The dust filtering component can effectively capture and filter the dust and impurities generated during the feeding process through the inclined filter screen and the detachable collection box; reduce the internal pollution of the equipment, maintain the operation stability and cleanliness of the equipment, and extend the service life of the equipment.

[0019] 3. Efficient cleaning of waste residues: The cleaning component can efficiently clean waste residues and remove the attached molten metal through the rotating cleaning rack and the cleaning brushes on the support rods; it improves the purity of the waste residues, provides a better basis for subsequent classification and recycling, and reduces the impurity residues after cleaning.

[0020] 4. Precise screening and classification of waste residues: The screening component realizes the precise screening and classification of waste residues through the rotating spiral stirring blades and the through holes distributed stage by stage; waste residues of different sizes can be accurately screened according to their sizes, ensuring the accuracy and efficiency of classification and improving the utilization value of the waste residues.

[0021] Through efficient dust filtration, cleaning, and screening technologies, combined with innovative mechanical structure designs, this device significantly improves the efficiency of waste residue recycling and utilization, providing an effective solution for metal alloy manufacturing and waste residue treatment. Brief Description of the Drawings

[0022] Figure 1 It is a three-dimensional structure schematic diagram of the present utility model;

[0023] Figure 2 It is a schematic diagram of the feed inlet structure of the present utility model;

[0024] Figure 3 It is a schematic diagram of the internal structure of the upper tank of the present utility model;

[0025] Figure 4 It is a schematic diagram of the internal structure of the lower tank of the present utility model;

[0026] Figure 5 It is a schematic diagram of the through hole structure of the present utility model.

[0027] Explanation of the reference numerals in the drawings:

[0028] 1. Upper tank; 2. Lower tank; 3. Feed inlet; 4. Dust filtration component; 41. Filter screen; 42. Collection box; 5. Cleaning component; 51. Cleaning rack; 52. Support rod; 53. Cleaning brush; 54. First motor; 6. Pipeline; 7. Partition board; 8. Screening component; 81. Rotating rod; 82. Spiral stirring blade; 83. Second motor; 84. Through hole; 9. Heating fan. Detailed Embodiment

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Embodiment

[0031] As Figures 1-5 shown, a metal alloy manufacturing device for recyclable waste residue includes:

[0032] An upper tank 1 and a lower tank 2. A feed inlet 3 is provided at the top of the upper tank 1. A dust filtering component 4 is provided on one side of the upper tank 1 at the feed inlet 3. A cleaning component 5 for washing the waste residue is provided inside the upper tank 1;

[0033] A pipeline 6 is provided between the upper tank 1 and the lower tank 2. A partition plate 7 is provided at the connection between the upper tank 1 and the pipeline 6, and the partition plate 7 is detachably arranged with the upper tank 1. A screening component 8 for classifying the size of the waste residue is provided inside the lower tank 2.

[0034] In a further embodiment, the upper tank 1 and the lower tank 2 are fixed in position by an external support. The upper tank 1 is used to receive and preliminarily process metal waste residue, and the metal waste residue enters the upper tank 1 through the feed inlet 3. The lower tank 2 realizes the classified management of the waste residue, improves the efficiency of waste residue recycling. The particulate impurity dust can be filtered through the dust filtering component 4, and the waste residue is washed through the cleaning component 5 to remove the metal melt adhering to the waste residue, improving the purity of the waste residue. The pipeline 6 connects the upper tank 1 and the lower tank 2, allowing the waste residue to flow from the upper tank 1 into the lower tank 2. The pipeline 6 is controlled to be opened and closed by the partition plate 7, and can be disassembled for cleaning and maintenance at the same time. The screening component 8 screens the waste residue entering the lower tank 2, classifies and processes it according to the particle size of the waste residue, realizes the classified management of the waste residue, improves the recycling efficiency of the waste residue, and facilitates the treatment and reuse of different types of waste residue.

[0035] Specifically, the dust filtering component 4 includes a filter screen 41 arranged inside the feed inlet 3. The filter screen 41 is inclined. A collection box 42 is provided on one side of the feed inlet 3 where the filter screen 41 is located. The collection box 42 is detachably arranged with the feed inlet 3.

[0036] In a further embodiment, the filter screen 41 is used to capture and filter the dust and impurities generated during the feeding process, preventing these particles from entering the upper tank 1. The inclined design helps the dust and impurities slide along the filter screen 41, avoiding blockage of the filter screen 41. The collection box 42 is used to collect the dust and impurities filtered by the filter screen 41. The detachable design enables the collection box 42 to be conveniently removed for cleaning and replacement, maintaining the effective operation of the filtering component.

[0037] Specifically, the cleaning assembly 5 includes a cleaning rack 51 rotatably arranged in the middle of the upper tank 1, and a plurality of support rods 52 are arranged on the cleaning rack 51, and the plurality of support rods 52 are spirally arranged on the cleaning rack 51, and a cleaning brush 53 is rotatably sleeved on the support rods 52, and a first motor 54 is fixedly arranged on the outer side of the upper tank 1, and the output end of the first motor 54 is fixedly connected to the cleaning rack 51.

[0038] In a further embodiment, the cleaning rack 51 serves as the core structure of the cleaning assembly 5, supports and rotates the cleaning brush to clean the waste slag, the support rod 52 supports the cleaning brush 53, and drives the cleaning brush 53 to move together when the cleaning rack 51 rotates, the spiral arrangement ensures a wide cleaning range, increases the cleaning effect, and prevents the waste slag from gathering in a local area, the cleaning brush 53 contacts the waste slag and removes attachments on the surface of the waste slag through the brushing action, efficiently removes the molten metal on the surface of the waste slag, improves the purity of the waste slag, and facilitates subsequent classification and recycling, and the first motor 54 drives the cleaning rack 51 and the support rod 52 and the cleaning brush 53 thereon to rotate.

[0039] Specifically, the pipeline 6 is arranged in a spiral shape, and a bellows is provided at the connection between the pipeline 6 and the lower tank 2 , and a heating fan 9 is provided inside the pipeline 6 .

[0040] In a further embodiment, the spiral design is used to increase the flow path and time of the waste slag in the pipeline 6 so that the waste slag can be fully processed during the transmission process. The bellows provides a flexible connection to absorb the displacement of the pipeline 6 during thermal expansion and vibration, thereby protecting the pipeline 6 and the equipment. The heating fan 9 is used to heat the waste slag to keep it at an appropriate temperature during the transmission process to prevent cooling and solidification.

[0041] Specifically, the screening assembly 8 includes a rotating rod 81 rotatably arranged in the middle of the lower tank 2, a spiral stirring blade 82 is fixedly sleeved on the rotating rod 81, a second motor 83 is fixedly arranged on the outer side of the lower tank 2, and an output end of the second motor 83 is fixedly connected to the rotating rod 81;

[0042] A through hole 84 is formed at the bottom of the lower tank 2 , and a plurality of through holes 84 are formed, and the plurality of through holes 84 are arranged side by side.

[0043] In a further embodiment, the rotating rod 81 serves as the core axis of the screening assembly 8, supports and rotates the spiral stirring blades 82, stirs and screens the waste residue, and drives the spiral stirring blades 82 through rotation. The rotation of the stirring blades pushes the waste residue to move toward the bottom through hole 84, thereby promoting the screening of the waste residue through the through hole 84. The second motor 83 drives the rotating rod 81 and the spiral stirring blades 82 thereon to rotate. Through the setting of multiple through holes 84, waste residues of different sizes are effectively screened and discharged, thereby improving the accuracy and efficiency of waste residue classification.

[0044] Specifically, the sizes of the through holes 84 are distributed in stages, and the through holes 84 are formed at the bottom of the lower tank 2 in ascending order of size.

[0045] In a further embodiment, the through holes 84 of different sizes are used to screen waste residues of different sizes, achieving refined classification. Through the through holes 84 of different sizes, the waste residues are screened step by step according to size, ensuring that small particles are screened out first and large particles are screened out later, thereby improving the classification accuracy. Under the push of the spiral stirring blades 82, the waste residues gradually move to the bottom and are first screened through the smallest through holes 84, and the small particle waste residues are screened out first. As the waste residues continue to move, the medium particle waste residues are screened out through the medium-sized through holes 84, and the large particle waste residues are screened out through the largest through holes 84.

[0046] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is impossible to list all the implementation manners here. Any obvious changes or variations derived from the technical solutions of the present invention still fall within the protection scope of the present invention.

Claims

1. A metal alloy manufacturing device capable of recycling waste slag, characterized in that: include: An upper tank (1) and a lower tank (2), wherein a feed port (3) is disposed at the top of the upper tank (1), a dust filter assembly (4) is disposed on one side of the feed port (3) of the upper tank (1), and a cleaning assembly (5) for washing waste residue is disposed inside the upper tank (1); A pipeline (6) is provided between the upper tank (1) and the lower tank (2); a partition (7) is provided at the connection between the upper tank (1) and the pipeline (6); and the partition (7) and the upper tank (1) are detachably arranged; and a screening component (8) for classifying the size of waste residue is provided inside the lower tank (2).

2. The metal alloy manufacturing device for recycling waste slag according to claim 1, characterized in that: The dust filtering assembly (4) comprises a filter screen (41) arranged inside the feed port (3), the filter screen (41) being arranged in an inclined manner, and a collection box (42) being arranged on one side of the feed port (3) located on the filter screen (41), and the collection box (42) and the feed port (3) are detachably arranged.

3. The metal alloy manufacturing device capable of recycling waste slag according to claim 1, characterized in that: The cleaning assembly (5) comprises a cleaning rack (51) rotatably arranged in the middle of the upper tank (1), a plurality of support rods (52) being arranged on the cleaning rack (51), the plurality of support rods (52) being arranged spirally around the cleaning rack (51), a cleaning brush (53) being rotatably sleeved on each of the support rods (52), a first motor (54) being fixedly arranged on the outer side of the upper tank (1), an output end of the first motor (54) being fixedly connected to the cleaning rack (51).

4. The metal alloy manufacturing device capable of recycling waste slag according to claim 1, characterized in that: The pipeline (6) is arranged in a spiral shape, and a bellows is arranged at the connection between the pipeline (6) and the lower tank (2), and a heating fan (9) is arranged inside the pipeline (6).

5. The metal alloy manufacturing device capable of recycling waste slag according to claim 1, characterized in that: The screening assembly (8) comprises a rotating rod (81) rotatably arranged in the middle of the lower tank (2), a spiral stirring blade (82) being fixedly sleeved on the rotating rod (81), a second motor (83) being fixedly arranged on the outer side of the lower tank (2), and an output end of the second motor (83) being fixedly connected to the rotating rod (81); A through hole (84) is provided at the bottom of the lower tank (2), and a plurality of the through holes (84) are provided, and the plurality of the through holes (84) are arranged side by side.

6. The metal alloy manufacturing device capable of recycling waste slag according to claim 5, characterized in that: The sizes of the through holes (84) are distributed in stages, and the through holes (84) are opened at the bottom of the lower tank (2) in order from small to large.