Gear shaping machine clamp convenient to install
By designing a conveniently installed gear fixture, the joint cooperation of the bottom plate, push ring and other components is solved, and the problem of low fixing and disassembly efficiency of fixing and disassembly in the existing technology is achieved, and the rapid disassembly and assembly of the parts to be processed and the convenient maintenance of the fixture is improved, and the operation efficiency is improved.
Patent Information
- Application Number
- CN202421939354.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The internal structure of the existing gear inserter clamp is complex, and multiple sets of threads are required to be screwed when fixing the parts to be processed, which reduces the efficiency of later disassembly and assembly and replacement, and is not convenient for disassembly and installation and maintenance of the clamp.
A conveniently installed gear insertion machine fixture is designed, which uses the cooperation of the base plate, pushing ring, arc pushing block, slide plate, spring, clamp, arc resisting block, limit groove, annular slide groove, guide slide groove, limit rod, spring and sleeve to realize the quick disassembly operation of the processed parts, reduce the thread twisting steps, and facilitate the disassembly, assembly and maintenance of the fixture.
It improves the convenience and flexibility of the parts to be processed, reduces the time for disassembly and assembly of operators, facilitates the maintenance and replacement of fixtures, and improves the overall operating efficiency.
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Figure CN223028633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rack production equipment, in particular to a gear shaper fixture for convenient installation. Background Technique
[0002] A gear shaper is used to produce racks and gear rings. The gear shaper includes a gear shaper cutter, a driving mechanism for driving the gear shaper cutter to work, and a pressing component for pressing an object to be processed. Therefore, it is necessary to design a gear shaper fixture for convenient installation.
[0003] The internal structure of the existing gear shaper fixture is relatively complex. When pressing and fixing the workpiece to be processed, most of them are fixed by means of screwing multiple groups of threads. Although this fixing method is relatively firm, it is not convenient for operators to perform quick disassembly and replacement work later, reducing the later disassembly and replacement efficiency. Moreover, most of the fixtures inside the gear shaper are of fixed structure design, which is not convenient for operators to disassemble, install and overhaul the fixture later, reducing the inconvenience and tediousness of fixture overhaul and replacement. Content of the Utility Model
[0004] The purpose of the utility model is to provide a gear shaper fixture for convenient installation, which is convenient to realize the quick disassembly operation of the fixture for the workpiece to be processed, without the need for operators to perform multiple groups of thread screwing work, so as to improve the convenience and flexibility of later disassembly and assembly of the workpiece to be processed. At the same time, it can also facilitate the quick disassembly operation of the fixture, so as to facilitate the later disassembly, installation and overhaul operation of the fixture by operators.
[0005] To achieve the above purpose, a gear shaper fixture for convenient installation is provided, including: a bottom plate, a disassembly and assembly component is arranged at the bottom of the bottom plate, guide chutes II are symmetrically arranged at the middle position of the top of the bottom plate, sliding blocks extending to the outside are slidably arranged on the far sides of the two guide chutes II, clamping blocks are arranged on the tops of the two sliding blocks, and the two clamping blocks cooperate with each other;
[0006] Spring I connected to the sliding block is arranged on the near sides of the two guide chutes II, arc resisting blocks are arranged on the far sides of the two sliding blocks, an annular chute is opened at the edge of the top of the bottom plate, a pushing ring matched with the annular chute is slidably arranged in the annular chute, and the pushing ring is sleeved outside the sliding block. Arc pushing blocks matched with the arc resisting blocks are arranged at both ends inside the pushing ring. Clamping and limiting components are arranged at the edges of both ends of the top of the bottom plate, which is convenient to realize the quick disassembly operation of the fixture for the workpiece to be processed, without the need for operators to perform multiple groups of thread screwing work, so as to improve the convenience and flexibility of later disassembly and assembly of the workpiece to be processed. At the same time, it can also facilitate the quick disassembly operation of the fixture, so as to facilitate the later disassembly, installation and overhaul operation of the fixture by operators.
[0007] According to the described easy-to-install gear shaping machine fixture, the disassembly and assembly component includes a clamping plate, a bidirectional screw and a guide slide groove; the guide slide groove is located in the middle position of the bottom of the base plate; one side of the inside of the guide slide groove is provided with a bidirectional screw extending to the outside thereof; both sides of the outside of the bidirectional screw are threadedly sleeved with clamping plates matching therewith, and the clamping plate matches and extends to the outside of the guide slide groove, thereby facilitating the fixed installation of the base plate and the components above it, so as to improve the convenience and flexibility of later disassembly and assembly and maintenance.
[0008] According to the described easy-to-install gear shaping machine clamp, the engaging limit assembly includes a limit groove, a limit rod, a second spring, a sleeve and a fixing rod. The limit grooves are provided with a plurality of groups, and the plurality of limit grooves are opened at two ends located outside the push ring. The fixing rods are provided with two groups, and the two groups of fixing rods are located at the middle position of the two end edges of the top of the bottom plate. The tops of the two groups of fixing rods are both provided with sleeves, and the ends of the two groups of sleeves that are close to each other are both provided with a limit rod extending into the limit groove, and the ends of the two groups of sleeves that are far away from each other are both provided with a second spring connected to the limit rod, so as to realize the fixed limit operation on the displacement of the push ring and the components above it.
[0009] According to the described easy-to-install gear shaping machine clamp, the interior of the plurality of groups of limit grooves and the ends close to the two groups of limit rods are all made of arc-shaped structures, and the two groups of arc-shaped structures cooperate with each other, so that when the limit grooves are driven to rotate and move by the pushing ring in the later stage, the limit rods can be pushed by the arc-shaped structure to perform moving operations.
[0010] According to the described easy-to-install gear shaping machine fixture, the side where the two groups of arc-shaped pushing blocks are away from each other and the side where the two groups of arc-shaped resisting blocks are away from each other are both provided with guiding inclined surfaces, and the two groups of guiding inclined surfaces cooperate with each other to facilitate the arc-shaped pushing blocks to rotate and move, and the guiding inclined surfaces can be used to push the arc-shaped resisting blocks to move to achieve close working.
[0011] According to the conveniently installed gear shaping machine fixture, internal threaded holes are provided at the middle positions of the tops of the two groups of clamps, and the internal threaded holes cooperate with the bidirectional screws to facilitate the sleeve driving of the clamps and the bidirectional screws.
[0012] According to the conveniently installed gear shaping machine fixture, a through opening is provided on one side of the guide slot one, and the through opening cooperates with the bidirectional screw to facilitate moving one end of the bidirectional screw out of the guide slot one to facilitate subsequent rotation.
[0013] According to the described easy-to-install gear shaping machine fixture, a toggle plate is provided on the side of the bidirectional screw away from the guide groove, and anti-slip grooves are evenly provided on the outside of the toggle plate to improve the stability of the subsequent rotation of the bidirectional screw and prevent sliding during rotation.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the mutual cooperation of the bottom plate, the pushing ring, the arc-shaped pushing block, the sliding plate, the first spring, the clamping block, the arc-shaped resisting block, the limiting groove, the annular sliding groove, the second guiding sliding groove, the limiting rod, the second spring and the sleeve, it is convenient for the operator to fix and install the workpiece to be processed. The operator only needs to rotate the pushing ring and the components above it, without performing multiple sets of thread screwing operations, improving the convenience and flexibility of disassembling and assembling the workpiece to be processed in the later stage, and enhancing the disassembling and assembling efficiency of the operator for the workpiece to be processed in the later stage;
[0015] Meanwhile, through the mutual cooperation of the bottom plate, the clamping plate and the first guiding sliding groove, it is convenient for the operator to quickly disassemble the bottom plate and the components above it, facilitating the operator to assemble the bottom plate and the components above it and the gear shaper in the later stage. Through the disassembly and assembly of these components, it is convenient for the operator to separately replace and repair the bottom plate and the components above it in the later stage, improving the convenience and flexibility of disassembling, assembling and using the fixture in the later stage.
[0016] Additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0018] Figure 1 is a three-dimensional structural schematic diagram of a fixture bottom plate of a gear shaper with convenient installation according to the present utility model;
[0019] Figure 2 is a three-dimensional structural schematic diagram of a clamping block of a gear shaper fixture with convenient installation according to the present utility model;
[0020] Figure 3 is a three-dimensional structural schematic diagram of a guiding sliding groove of a gear shaper fixture with convenient installation according to the present utility model;
[0021] Figure 4 is a front view cross-sectional view of a gear shaper fixture with convenient installation according to the present utility model;
[0022] Figure 5 is a top view cross-sectional view of a gear shaper fixture with convenient installation according to the present utility model;
[0023] Figure 6 is a gear shaper fixture with convenient installation according to the present utility model Figure 5 at the enlarged view of A.
[0024] In the figure: 1. Bottom plate; 2. Push ring; 3. Arc-shaped push block; 4. Slide plate; 5. First spring; 6. Clamping block; 7. Arc-shaped resisting block; 8. Limit groove; 9. Ring-shaped sliding groove; 10. Clamping plate; 11. Bidirectional screw; 12. First guiding sliding groove; 13. Second guiding sliding groove; 14. Limit rod; 15. Second spring; 16. Sleeve; 17. Fixed rod. Detailed implementation manner
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Please refer to Figures 1-6 , the embodiments of the present invention provide a technical solution: a jig for a gear shaper with convenient installation, including: a bottom plate 1, a disassembly and assembly component is provided at the bottom of the bottom plate 1, and second guiding sliding grooves 13 are symmetrically provided at the middle positions of the top of the bottom plate 1. Slide plates 4 extending to the outside thereof are slidably provided on the sides away from each other inside the two groups of second guiding sliding grooves 13. Clamping blocks 6 are provided on the tops of the two groups of slide plates 4, and the two groups of clamping blocks 6 cooperate with each other;
[0027] First springs 5 connected to the slide plates 4 are provided on the sides close to each other inside the two groups of second guiding sliding grooves 13. Arc-shaped resisting blocks 7 are provided on the sides away from each other of the two groups of slide plates 4. A ring-shaped sliding groove 9 is opened at the edge of the top of the bottom plate 1. A push ring 2 matched with it is slidably provided inside the ring-shaped sliding groove 9, and the push ring 2 is sleeved outside the slide plate 4. Arc-shaped push blocks 3 matched with the arc-shaped resisting blocks 7 are provided at both ends inside the push ring 2. Clamping and limiting components are provided at the edges of both ends of the top of the bottom plate 1.
[0028] The disassembly and assembly component includes a clamping plate 10, a bidirectional screw 11 and a first guiding sliding groove 12. The first guiding sliding groove 12 is located at the middle position of the bottom of the bottom plate 1. A bidirectional screw 11 extending to the outside thereof is provided on one side inside the first guiding sliding groove 12. Clamping plates 10 matched with it are threadedly sleeved on both sides of the outside of the bidirectional screw 11, and the clamping plates 10 cooperate with the first guiding sliding groove 12 and extend to the outside thereof.
[0029] The clamping and limiting assembly includes a limiting groove 8, a limiting rod 14, a second spring 15, a sleeve 16 and a fixing rod 17. There are multiple groups of limiting grooves 8, and multiple groups of limiting grooves 8 are opened at both ends outside the pushing ring 2. There are two groups of fixing rods 17, and the two groups of fixing rods 17 are located at the middle positions of the two ends of the top of the bottom plate 1. Sleeves 16 are provided at the tops of the two groups of fixing rods 17. Limiting rods 14 extending into the limiting groove 8 are sleeved at one ends of the two groups of sleeves 16 close to each other. Second springs 15 connected to the limiting rods 14 are provided at one ends of the two groups of sleeves 16 far from each other inside.
[0030] One ends of the multiple groups of limiting grooves 8 close to the two groups of limiting rods 14 are made of an arc-shaped structure, and the two arc-shaped piece structures are matched with each other.
[0031] Guide inclined surfaces are provided on one sides of the two arc-shaped pushing blocks 3 far from each other and on one sides of the two arc-shaped resisting blocks 7 far from each other, and the two guide inclined surfaces are matched with each other.
[0032] Internal threaded holes are opened at the middle positions of the inner tops of the two groups of clamping plates 10, and the internal threaded holes are matched with the bidirectional screw rod 11.
[0033] A through opening is opened on one side of the first guide chute 12, and the through opening is matched with the bidirectional screw rod 11.
[0034] A dialing plate is provided on one side of the bidirectional screw rod 11 away from the first guide chute 12, and anti-slip lines are evenly provided on the outer part of the dialing plate.
[0035] Working principle: During use, an operator can directly take the bottom plate 1 and the components above it and place them at the designated position of the gear shaper. Then, by rotating the bidirectional screw rod 11 inside the clamping plate 10, and then limited by the first guide chute 12, the clamping plate 10 can be driven to move and approach inside the outer part of the bidirectional screw rod 11 and inside the first guide chute 12. Through the movement and approach of the first guide chute 12, the assembly and fixation of the bottom plate 1 and the components above it with the gear shaper can be realized, so as to facilitate the operator to carry out the disassembly, assembly, inspection and repair work of the bottom plate 1 and the components above it in the later stage. Compared with the traditional fixed structure design, this disassembly and assembly design is more flexible;
[0036] Meanwhile, the operator can place the workpiece to be processed inside the two sets of clamping blocks 6, and then rotate the pushing ring 2 inside the annular sliding groove 9. At the same time, due to the arc-shaped structure design on the side of the limiting groove 8 close to the limiting rod 14, when the pushing ring 2 drives the limiting groove 8 to rotate and move, the arc-shaped structure can push the limiting rod 14 to move inside the sleeve 16, realizing the compression operation of the second spring 15. At the same time, the pushing ring 2 can also drive the arc-shaped pushing block 3 to rotate and move. Through the guiding inclined plane design on the side of the arc-shaped pushing block 3 close to the arc-shaped resisting block 7, the arc-shaped resisting block 7 can be pushed to drive the sliding plate 4 to move inside the second guiding sliding groove 13, and then the compression operation of the first spring 5 is realized. At the same time, the movement of the sliding plate 4 can also drive the two sets of clamping blocks 6 to approach each other to realize the fixed clamping of the workpiece to be processed. When the rotation of the pushing ring 2 is completed, the elastic restoring force of the second spring 15 can drive the limiting rod 14 to be restored and inserted into the limiting groove 8 to realize the fixed limit of the rotation of the pushing ring 2 and the above components. Through the structural design of this component, the convenience and firmness of fixing and limiting the workpiece to be processed in the later stage can be effectively improved, enabling the operator to only perform one thread-tightening operation.
[0037] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art to which the present invention pertains, various changes can be made without departing from the gist of the present invention.
Claims
1. A conveniently installed gear shaping machine fixture, comprising: The bottom plate (1) is characterized in that a disassembly assembly is provided at the bottom of the bottom plate (1), two guide slide grooves (13) are symmetrically provided at the middle position of the top of the bottom plate (1), and slide plates (4) extending to the outside of the two sets of guide slide grooves (13) are slidably provided on the sides away from each other, and clamping blocks (6) are provided on the tops of the two sets of slide plates (4), and the two sets of clamping blocks (6) cooperate with each other; The two groups of guide grooves (13) are provided with a spring (5) connected to the slide plate (4) on the sides close to each other, and the two groups of slide plates (4) are provided with an arc-shaped resistance block (7) on the sides away from each other. An annular groove (9) is provided at the edge of the top of the base plate (1). The inside of the annular groove (9) is provided with a push ring (2) matching with it, and the push ring (2) is sleeved on the outside of the slide plate (4). The two ends of the push ring (2) are provided with an arc-shaped push block (3) matching with the arc-shaped resistance block (7). The edges of the two ends of the top of the base plate (1) are provided with a locking limit assembly.
2. A conveniently installed gear shaping machine fixture as claimed in claim 1, characterized in that: The disassembly and assembly assembly comprises a clamping plate (10), a bidirectional screw rod (11) and a guide slide groove (12), wherein the guide slide groove (12) is located at the middle position of the bottom of the base plate (1), and one side of the inside of the guide slide groove (12) is provided with a bidirectional screw rod (11) extending to the outside thereof, and both sides of the outside of the bidirectional screw rod (11) are threadedly sleeved with a clamping plate (10) matching therewith, and the clamping plate (10) matches with the guide slide groove (12) and extends to the outside thereof.
3. A conveniently installed gear shaping machine fixture as claimed in claim 1, characterized in that: The engaging limit assembly comprises a limit groove (8), a limit rod (14), a second spring (15), a sleeve (16) and a fixed rod (17). The limit groove (8) is provided with a plurality of groups, and the plurality of groups of limit grooves (8) are opened at two ends outside the push ring (2). The fixed rod (17) is provided with two groups, and the two groups of fixed rods (17) are located at the middle position of the two ends of the top edge of the bottom plate (1). The tops of the two groups of fixed rods (17) are both provided with sleeves (16), and the ends of the two groups of sleeves (16) that are close to each other are both sleeved with limit rods (14) extending into the limit groove (8), and the ends of the two groups of sleeves (16) that are far away from each other are both provided with second springs (15) connected to the limit rod (14).
4. A conveniently installed gear shaping machine fixture as claimed in claim 3, characterized in that: The interior of the plurality of groups of limit grooves (8) and the ends close to the two groups of limit rods (14) are all made of arc-shaped structures, and the two groups of arc-shaped structures match each other.
5. The conveniently installed gear shaping machine fixture according to claim 1, characterized in that: The side away from each other of the two groups of arc-shaped pushing blocks (3) and the side away from each other of the two groups of arc-shaped resisting blocks (7) are both provided with guiding inclined surfaces, and the two groups of guiding inclined surfaces cooperate with each other.
6. A conveniently installed gear shaping machine fixture as claimed in claim 2, characterized in that: Internal thread holes are provided at the middle positions of the tops of the two groups of clamping plates (10), and the internal thread holes are matched with the bidirectional screw rods (11).
7. A conveniently installed gear shaping machine fixture as claimed in claim 2, characterized in that: A through opening is provided on one side of the guide slide groove (12), and the through opening is matched with the bidirectional screw (11).
8. The conveniently installed gear shaping machine fixture according to claim 2, characterized in that: A toggle plate is provided on one side of the bidirectional screw (11) away from the guide slide groove (12), and anti-slip grooves are evenly arranged on the outside of the toggle plate.