Aluminum material machining scrap collecting equipment

Abstract

The utility model belongs to the technical field of aluminum material machining scrap collection, and particularly relates to aluminum material machining scrap collection equipment which comprises a supporting frame. A waste material hole is formed in the top of the supporting frame, a dust suction cover is fixedly connected to a bottom end opening of the waste material hole, a scrap collecting box is installed at the bottom of the supporting frame, a dust suction pipeline is connected between the scrap collecting box and the dust suction cover, a negative pressure pump is installed on the scrap collecting box, and an input hole of the negative pressure pump is connected with an air suction pipe. The other port of the exhaust pipe is arranged in the scrap collecting box; in the scrap collecting process, the warning mechanism is arranged, so that the full load condition of the collecting box can be known in real time, the phenomenon that the collecting box is still used after reaching or exceeding the maximum capacity of the collecting box is avoided, and therefore the subsequent scrap collecting effect is guaranteed; in addition, the phenomenon that parts such as a pipeline and a pump are damaged or broken down due to overlarge pressure is avoided, and the service life of the scrap collecting box and related equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum processing debris collection, and specifically relates to an aluminum processing debris collection device. Background Technique

[0002] Aluminum is a lightweight and corrosion-resistant metal material. During the aluminum processing process, operations such as drilling, grinding, and cutting are often required for aluminum. During the drilling process of an aluminum plate, a large amount of debris will be generated. Therefore, a debris collection device is needed to timely collect the debris generated during the drilling process.

[0003] The existing debris collection device mainly consists of a debris collection box, a dust suction pump, and a dust suction pipe. When cleaning and collecting debris, through the operation of the dust suction pump, the waste generated during the punching process is sucked into the debris collection box through the dust suction pipe, so that the debris can be timely cleaned and collected, avoiding the phenomenon of debris flying everywhere, avoiding environmental pollution, and ensuring the air quality of the working environment.

[0004] With the continuous progress of debris collection operations, the debris collected in the debris collection box gradually increases. When the collection box reaches its maximum full load capacity, since the existing debris collection device does not have a warning mechanism and it is impossible to know the full load situation of the collection box in real time, this may cause the collection box to continue to be used after reaching or exceeding its maximum capacity, thus unable to ensure the subsequent collection effect, and the overloading of the debris collection box may cause excessive pressure on components such as the pipes and pumps connected to it, resulting in damage or failure, and long-term overloading may shorten the service life of the debris collection box and its related equipment; therefore, an aluminum processing debris collection device is proposed for the above problems. Content of the Utility Model

[0005] In order to make up for the deficiencies of the existing technology and solve the problems raised in the above background technique, the utility model proposes an aluminum processing debris collection device.

[0006] The technical solution adopted by the present utility model to solve its technical problems is as follows: A kind of aluminum processing debris collection device described in the present utility model includes a support frame; a waste hole is opened at the top of the support frame, and a dust suction hood is fixedly connected to the bottom port of the waste hole. A debris collection box is installed at the bottom of the support frame, and a dust suction pipe is connected between the debris collection box and the dust suction hood. A negative pressure pump is installed on the debris collection box. The input hole of the negative pressure pump is connected to an air extraction pipe, and the other port of the air extraction pipe is arranged inside the debris collection box. The output hole of the negative pressure pump is connected to an exhaust pipe. Through grooves are opened on the three side walls of the debris collection box, a limiting frame is fixedly connected to the port of each through groove, and a movable block is arranged inside each limiting frame. The three movable blocks are cooperatively fixedly connected to a lifting plate. A guide rod is fixedly connected inside each limiting frame, and the guide rod penetrates through the movable block. A spring is fixedly connected between the movable block and the bottom end of the limiting frame, and the spring is sleeved on the guide rod. A movable electrode plate is installed on the bottom side of the lifting plate, a fixed electrode plate is installed on the inner wall of the bottom end of the debris collection box, and an indicator light is installed on the top of the debris collection box. The indicator light, the movable electrode plate and the fixed electrode plate are electrically connected. During the debris collection process, as the collection operation continues, the weight of the debris collected in the debris collection box gradually increases, the spring is compressed by the force, and with the cooperation of the limiting frame, the movable block drives the lifting plate to gradually move downward, and then the movable electrode plate also moves downward accordingly. When the movable electrode plate moves downward to contact the fixed electrode plate, the indicator light is powered on and lights up, so as to timely remind the operator that the debris inside the debris collection box has reached the maximum load capacity and the debris inside the debris collection box needs to be cleaned in time. By setting a warning mechanism, the full-load situation of the collection box can be understood in real time, avoiding the phenomenon that the collection box continues to be used after reaching or exceeding its maximum capacity, thus ensuring the subsequent debris collection effect and avoiding the phenomenon that components such as pipes and pumps are damaged or malfunction due to excessive pressure, and prolonging the service life of the debris collection box and its related equipment.

[0007] Preferably, an arc-shaped filter screen plate is arranged inside the debris collection box, and the arc-shaped filter screen plate surrounds the bottom port of the air extraction pipe. When using this device, by setting the arc-shaped filter screen plate, the blockage of the air extraction pipe port can be avoided, ensuring the smooth progress of the debris collection operation.

[0008] Preferably, sealing doors are hinged on both sides of the opening of the debris collection box through hinges, and handles are assembled on the sealing doors. When using this device, by setting the sealing doors and opening the sealing doors, it is convenient to take out the debris collected in the debris collection box.

[0009] Preferably, two rotating shafts are rotatably installed in the dust suction hood, and crushing rollers are sleeved on both rotating shafts. One end of each of the two rotating shafts is respectively sleeved with a first gear and a second gear, and the first gear and the second gear are meshed with each other. A first motor is installed on one side wall of the dust suction hood far away from the first gear, and the output end of the first motor is connected to one end of one of the rotating shafts. When processing the debris, the first motor operates to rotate the rotating shaft. Under the meshing rotation of the first gear and the second gear, the two crushing rollers also rotate accordingly, so as to be able to crush the punching waste entering the interior of the dust suction hood, prevent the phenomenon of blockage of the dust suction pipeline, and ensure the normal progress of the debris collection operation.

[0010] Preferably, a vertical plate is installed on the support frame, a chute is formed on the vertical plate, a second motor is installed at the top end of the vertical plate, the output end of the second motor is connected with a lead screw, and the bottom end of the lead screw is rotatably installed on the inner wall of the bottom end of the chute. A moving plate is sleeved on the lead screw, a third motor is installed on the moving plate, and the output end of the third motor is connected with a drill bit. When punching the aluminum plate, the second motor is started to rotate the lead screw. With the cooperation of the chute, the moving plate drives the drill bit to move downward until the drill bit moves down to contact the surface of the aluminum plate, and then the third motor is started to rotate the drill bit, thus realizing the punching operation on the aluminum plate.

[0011] The beneficial effects of the present utility model are as follows:

[0012] 1. During the debris collection process of the present utility model, as the collection operation continues, the weight of the debris collected in the debris collection box gradually increases, the spring is compressed under force, and with the cooperation of the limit frame, the movable block drives the lifting plate to gradually move downward, and further the movable electrode plate also moves downward accordingly. When the movable electrode plate moves down to contact the fixed electrode plate, the indicator light is energized and lights up, so as to be able to timely remind the operator that the debris inside the debris collection box has reached the maximum load capacity and the debris inside the debris collection box needs to be cleaned in time. By setting the warning mechanism, the full-load situation of the collection box can be understood in real time, the phenomenon that the collection box continues to be used after reaching or exceeding its maximum capacity is avoided, thus ensuring the subsequent debris collection effect, and avoiding the phenomenon that components such as pipelines and pumps are damaged or malfunction due to excessive pressure, and prolonging the service life of the debris collection box and its related equipment;

[0013] 2. When processing the debris, the first motor operates to rotate the rotating shaft. Under the meshing rotation of the first gear and the second gear, the two crushing rollers also rotate accordingly, so as to be able to crush the punching waste entering the interior of the dust suction hood, prevent the phenomenon of blockage of the dust suction pipeline, and ensure the normal progress of the debris collection operation. Brief Description of the Drawings

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0015] Figure 1 It is a schematic three-dimensional structure diagram of the whole device;

[0016] Figure 2 It is a schematic three-dimensional structure diagram of a part of the device;

[0017] Figure 3 It is a schematic three-dimensional structure diagram of the first sectional view of the debris collection box;

[0018] Figure 4 It is a schematic three-dimensional structure diagram of the second sectional view of the debris collection box;

[0019] Figure 5 It is a schematic three-dimensional structure diagram of the third sectional view of the debris collection box;

[0020] Figure 6 It is a schematic three-dimensional structure diagram of the crushing mechanism.

[0021] In the figure: 1, support frame; 2, waste hole; 3, dust suction hood; 4, debris collection box; 5, dust suction pipe; 6, negative pressure pump; 7, extraction pipe; 8, exhaust pipe; 9, through groove; 10, limit frame; 11, movable block; 12, lifting plate; 13, movable electrode plate; 14, fixed electrode plate; 15, guide rod; 16, spring; 17, indicator light; 18, arc-shaped filter screen plate; 19, sealing door; 20, handle; 21, rotating shaft; 22, crushing roller; 23, first gear; 24, second gear; 25, first motor; 26, vertical plate; 27, chute; 28, second motor; 29, lead screw; 30, moving plate; 31, third motor; 32, drill bit. Detailed Embodiments

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0023] Please refer to Figures 1-5As shown in the figure, an aluminum processing debris collection device includes a support frame 1; a waste hole 2 is provided at the top of the support frame 1, a dust suction hood 3 is fixedly connected to the bottom port of the waste hole 2, a debris collection box 4 is installed at the bottom of the support frame 1, a dust suction pipe 5 is connected between the debris collection box 4 and the dust suction hood 3, a negative pressure pump 6 is installed on the debris collection box 4, an air extraction pipe 7 is connected to the input hole of the negative pressure pump 6, and the other port of the air extraction pipe 7 is arranged inside the debris collection box 4, an exhaust pipe 8 is connected to the output hole of the negative pressure pump 6, through grooves 9 are provided on three side walls of the debris collection box 4, a limit frame 10 is fixedly connected to the port of each through groove 9, a movable block 11 is arranged inside each limit frame 10, the three movable blocks 11 are cooperatively fixedly connected to a lifting plate 12, a guide rod 15 is fixedly connected inside each limit frame 10, and the guide rod 15 penetrates through the movable block 11, a spring 16 is fixedly connected between the movable block 11 and the bottom end of the limit frame 10, and the spring 16 is sleeved on the guide rod 15, a movable electrode plate 13 is installed on the bottom side of the lifting plate 12, a fixed electrode plate 14 is installed on the inner wall of the bottom end of the debris collection box 4, an indicator light 17 is installed on the top of the debris collection box 4, and the indicator light 17, the movable electrode plate 13 and the fixed electrode plate 14 are electrically connected; during the debris collection process, the negative pressure pump 6 is started, the gas in the debris collection box 4 is extracted through the air extraction pipe 7 and discharged through the exhaust pipe 8, so that the inside of the debris collection box 4 is in a negative pressure state, and the debris generated during the drilling process flows into the debris collection box 4 through the dust suction pipe 5. As the collection operation continues, the weight of the debris collected in the debris collection box 4 gradually increases, the spring 16 is compressed by the force, and with the cooperation of the limit frame 10, the movable block 11 drives the lifting plate 12 to gradually move down, and then the movable electrode plate 13 also moves down accordingly. When the movable electrode plate 13 moves down to contact the fixed electrode plate 14, the indicator light 17 is powered on and lights up, so as to timely remind the operator that the debris inside the debris collection box 4 has reached the maximum load capacity and the debris inside the debris collection box 4 needs to be cleaned in time. By setting the warning mechanism, the full-load situation of the collection box can be understood in real time, the phenomenon that the collection box continues to be used after reaching or exceeding its maximum capacity is avoided, thus ensuring the subsequent debris collection effect, and avoiding the phenomenon that components such as pipelines and pumps are damaged or malfunction due to excessive pressure, and prolonging the service life of the debris collection box 4 and its related equipment.

[0024] An arc-shaped filter screen plate 18 is arranged inside the debris collection box 4, and the arc-shaped filter screen plate 18 surrounds the bottom port of the air extraction pipe 7; when using this device, by setting the arc-shaped filter screen plate 18, the blockage of the port of the air extraction pipe 7 can be avoided, ensuring the smooth progress of the debris collection operation.

[0025] On both sides of the opening of the debris collection box 4, there are sealing doors 19 hinged through hinges, and handles 20 are assembled on the sealing doors 19; when using this device, by setting the sealing doors 19 and opening the sealing doors 19, it is convenient to take out the debris collected in the debris collection box 4.

[0026] Please refer to Figure 2 and Figure 6 As shown, two rotating shafts 21 are rotatably installed in the dust suction hood 3, and crushing rollers 22 are sleeved on both rotating shafts 21. One end of each of the two rotating shafts 21 is respectively sleeved with a first gear 23 and a second gear 24, and the first gear 23 and the second gear 24 are meshed with each other. On one side wall of the dust suction hood 3 away from the first gear 23, a first motor 25 is installed, and the output end of the first motor 25 is connected to one end of one of the rotating shafts 21; when processing debris, through the operation of the first motor 25, the rotating shaft 21 rotates. Under the meshing rotation of the first gear 23 and the second gear 24, the two crushing rollers 22 also rotate accordingly, so as to be able to crush the punched waste entering the interior of the dust suction hood 3, prevent the dust suction pipe 5 from being blocked, and ensure the normal progress of the debris collection operation.

[0027] Please refer to Figure 1 As shown, a vertical plate 26 is installed on the support frame 1. A chute 27 is opened on the vertical plate 26. A second motor 28 is installed at the top of the vertical plate 26. The output end of the second motor 28 is connected to a lead screw 29, and the bottom end of the lead screw 29 is rotatably installed on the inner wall of the bottom end of the chute 27. A moving plate 30 is sleeved on the lead screw 29, and a third motor 31 is installed on the moving plate 30. The output end of the third motor 31 is connected to a drill bit 32; when punching the aluminum plate, start the second motor 28 to make the lead screw 29 rotate. With the cooperation of the chute 27, the moving plate 30 drives the drill bit 32 to move downward until the drill bit 32 moves downward to contact the surface of the aluminum plate, and then start the third motor 31 to make the drill bit 32 rotate, thus realizing the punching operation on the aluminum plate.

[0028] Working principle: As the debris collection operation continues, the debris collected in the collection box gradually increases. When the collection box reaches its maximum full load capacity, since the existing debris collection device has no warning mechanism and it is impossible to know the full load situation of the collection box in real time, this may cause the collection box to continue to be used after reaching or exceeding its maximum capacity, thus unable to ensure the subsequent collection effect. Moreover, the overloading of the collection box may cause excessive pressure on components such as pipelines and pumps connected to it, resulting in damage or failure. Long-term overloading may shorten the service life of the collection box and its related equipment. Therefore, in view of the above problems, an aluminum processing debris collection device is proposed. During the debris collection process, the negative pressure pump 6 is started, so that the gas in the debris collection box 4 is pumped out through the suction pipe 7 and discharged through the exhaust pipe 8, making the inside of the debris collection box 4 in a negative pressure state. The debris generated during the drilling process flows into the debris collection box 4 through the dust suction pipe 5. As the collection operation continues, the weight of the debris collected in the debris collection box 4 gradually increases, and the spring 16 is compressed by the force. With the cooperation of the limit frame 10, the movable block 11 drives the lifting plate 12 to gradually move downward, and then the movable electrode plate 13 also moves downward accordingly. When the movable electrode plate 13 moves downward to contact the fixed electrode plate 14, the indicator light 17 is powered on and lights up, so as to be able to timely remind the operator that the debris inside the debris collection box 4 has reached the maximum load capacity and the debris inside the debris collection box 4 needs to be cleaned in time. By setting the warning mechanism, the full load situation of the collection box can be known in real time, avoiding the phenomenon that the collection box continues to be used after reaching or exceeding its maximum capacity, thus ensuring the subsequent debris collection effect and avoiding the phenomenon of damage or failure caused by excessive pressure on components such as pipelines and pumps, and extending the service life of the debris collection box 4 and its related equipment.

[0029] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A device for collecting aluminum processing debris, characterized in that: The invention comprises a support frame (1); a waste hole (2) is provided on the top of the support frame (1); a dust cover (3) is fixedly connected to the bottom end of the waste hole (2); a debris collection box (4) is installed at the bottom of the support frame (1); a dust collection pipe (5) is connected between the debris collection box (4) and the dust cover (3); a negative pressure pump (6) is installed on the debris collection box (4); an input hole of the negative pressure pump (6) is connected to an exhaust pipe (7); and the other end of the exhaust pipe (7) is arranged in the debris collection box (4); an output hole of the negative pressure pump (6) is connected to an exhaust pipe (8); three side walls of the debris collection box (4) are provided with through grooves (9); a limiting frame (10) is fixedly connected to the end of each through groove (9); each limiting frame A movable block (11) is arranged in each frame (10), and the three movable blocks (11) are fixedly connected to the lifting plate (12). A guide rod (15) is fixedly connected in each limit frame (10), and the guide rod (15) passes through the movable block (11). A spring (16) is fixedly connected to the bottom end of the movable block (11) and the limit frame (10), and the spring (16) is sleeved on the guide rod (15). A movable electrode plate (13) is installed on the bottom side of the lifting plate (12), and a fixed electrode plate (14) is installed on the inner wall of the bottom end of the debris collection box (4). An indicator light (17) is installed on the top of the debris collection box (4), and the indicator light (17), the movable electrode plate (13) and the fixed electrode plate (14) are electrically connected.

2. The aluminum material processing debris collection device according to claim 1, characterized in that: The debris collection box (4) is provided with an arc-shaped filter screen plate (18), and the arc-shaped filter screen plate (18) is arranged around the bottom port of the exhaust pipe (7). Both sides of the opening of the debris collection box (4) are hingedly connected with sealing doors (19) through hinges, and the sealing door (19) is equipped with a handle (20).

3. The aluminum material processing debris collection device according to claim 1, characterized in that: Two rotating shafts (21) are rotatably mounted in the dust cover (3), and crushing rollers (22) are sleeved on the two rotating shafts (21). One end of the two rotating shafts (21) is sleeved with a first gear (23) and a second gear (24), respectively, and the first gear (23) and the second gear (24) are meshed with each other.

4. The aluminum material processing debris collection device according to claim 3, characterized in that: A first motor (25) is installed on a side wall of the dust cover (3) away from the first gear (23), and an output end of the first motor (25) is connected to one end of one of the rotating shafts (21).

5. The aluminum material processing debris collection device according to claim 1, characterized in that: A vertical plate (26) is installed on the support frame (1), a slide groove (27) is opened on the vertical plate (26), a second motor (28) is installed at the top end of the vertical plate (26), a screw rod (29) is connected to the output end of the second motor (28), and the bottom end of the screw rod (29) is rotatably installed on the bottom inner wall of the slide groove (27).

6. The aluminum material processing debris collection device according to claim 5, characterized in that: A movable plate (30) is sleeved on the screw rod (29), a third motor (31) is mounted on the movable plate (30), and a drill bit (32) is connected to the output end of the third motor (31).

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