Cold heading wire rod rust removal device
By introducing humidification components and rust removal components into the cold heading wire rust removal device, the problems of rust ash splashing and collection difficulties are solved, and a more environmentally friendly rust removal process is achieved.
Patent Information
- Application Number
- CN202422126820.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the rust removal process of existing cold heading wire rust removal devices, rust ash is prone to splashing, making it difficult to collect, easily mix into the air and harm the environment, and is not environmentally friendly to use.
A cold heading wire rust removal device is designed, including a humidification assembly and a rust removal assembly. The humidification assembly uses the cooperation of a water pump, water pipe, atomizing spray head and mounting plate to wet the surface of the wire to avoid rust and ash. The rust removal assembly includes a motor, rust removal roller, cleaning board, etc. After the rust ash surface is wet by the humidification assembly, the cleaning board scrapes and collects the rust ash.
By humidifying the assembly, the surface of the rust ash is damp and adhered to the rust removal roller. The cleaning board can effectively scrape and collect rust ash, solving the problem of rust ash splash and improving the environmental protection of the rust removal process.
Smart Images
Figure CN223029363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rust removal equipment, and particularly relates to a cold heading wire rust removal device. Background Art
[0002] The cold heading process is a processing method that utilizes the plasticity of metal at room temperature and makes the wire deform to the required shape through one or multiple impact loadings. This method can not only save raw materials, improve production efficiency, but also reduce costs, and is particularly suitable for mass production. Cold heading wires are usually made of materials such as high-quality carbon steel, alloy steel, stainless steel, and titanium alloy. These materials have good cold upsetting properties and can improve the tensile strength of the workpiece through cold work hardening and improve performance. Cold heading wires are an important material and are widely used in the production of standard fasteners. Their excellent formability and economy make them an indispensable part of the manufacturing industry.
[0003] Before processing cold heading wires, it is necessary to remove rust from the wires. When the existing cold heading wire rust removal device removes rust from the wires, rust ash is likely to splash inside the device, resulting in difficult collection and easy mixing into the air, which is harmful to the environment and not environmentally friendly to use. Therefore, an environmentally friendly cold heading wire rust removal device is needed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a cold heading wire rust removal device that can solve the problem that rust ash is likely to splash inside the device during rust removal, resulting in difficult collection, easy mixing into the air, and harming the environment and being not environmentally friendly to use.
[0005] To achieve the above object, the utility model provides the following technical solution: A cold heading wire rust removal device, including a working box, a humidifying component and a rust removal component. The humidifying component includes a water pump, a water pipe, atomizing nozzles and a mounting plate. The water pump is fixedly connected to the top of the working box. The number of mounting plates is two and both are fixedly connected to the top of the working box. The water pipe is fixedly connected to the opposite surfaces of the two mounting plates. The water pipe is located at the center of the top of the working box. The output end of the water pump is fixedly connected to the water pipe. The number of atomizing nozzles is multiple and they are fixedly connected to the surface of the water pipe at equal intervals in a linear array. Each atomizing nozzle extends into the working box. The rust removal component includes a motor, a first rust removal roller, a second rust removal roller, a cleaning plate, a first rotating rod, a second rotating rod, a first gear, a second gear, a hollow rod and a third gear. The motor is fixedly connected to the surface of the working box. The first rotating rod and the second rotating rod are both rotatably connected inside the working box. The first rust removal roller is fixedly sleeved on the outer surface of the first rotating rod. The second rust removal roller is fixedly sleeved on the outer surface of the second rotating rod. The first gear is fixedly sleeved on the outer surface of the second rotating rod. The third gear is fixedly sleeved on the outer surface of the first rotating rod. The cleaning plates are fixedly connected to both sides inside the working box. The second rotating rod is fixedly connected to the output end of the motor. The hollow rod is rotatably connected inside the working box. The second gear is fixedly sleeved on the outer surface of the hollow rod. The second gear is meshed with both the first gear and the third gear.
[0006] Preferably, the two cleaning plates are respectively in contact with the corresponding first rust removal roller and the second rust removal roller.
[0007] Preferably, there is a gap between the first rust removal roller and the second rust removal roller.
[0008] Preferably, wire holes are opened on both sides of the surface of the working box.
[0009] Preferably, a collection box is slidably connected inside the working box.
[0010] Preferably, brackets are fixedly connected to the four corners of the bottom of the working box.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. For this cold heading wire rust removal device, the humidifying component can make the rust ash surface wet and adhere to the surfaces of the first rust removal roller and the second rust removal roller. The wet rust ash on their surfaces can be scraped off by the two cleaning plates and collected by the collection box. Through the cooperation of the humidifying component and the rust removal component, the device is more environmentally friendly when working, solving the problem that the rust ash is easy to splash inside the device during rust removal, resulting in difficult collection, easy mixing into the air and harming the environment, and the use is not environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The following further illustrates the utility model in conjunction with the drawings and embodiments:
[0014] Figure 1 Schematic diagram of the body of the present utility model;
[0015] Figure 2 Internal schematic diagram of the present utility model;
[0016] Figure 3 Of the present utility model Figure 2 Schematic diagram at position A in
[0017] Reference numerals: 1, working box; 2, collection box; 3, bracket; 4, water pump; 5, water pipe; 6, atomizing nozzle; 7, mounting plate; 8, motor; 9, wire hole; 10, first rust removal roller; 11, second rust removal roller; 12, cleaning plate; 13, first rotating rod; 14, second rotating rod; 15, first gear; 16, second gear; 17, hollow rod; 18, third gear. Detailed implementation manners
[0018] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to visually and vividly understand each technical feature and the overall technical solution of the present utility model, but it should not be construed as a limitation on the protection scope of the present utility model.
[0019] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present utility model.
[0020] In the description of the present utility model, greater than, less than, exceeding, etc. are understood as not including the number itself, and above, below, within, etc. are understood as including the number itself. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.
[0021] In the description of the present utility model, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.
[0022] Please refer to Figures 1-3, the utility model provides a technical solution: a wire rod derusting device, which includes a working box 1, a humidifying component and a derusting component. The humidifying component includes a water pump 4, a water pipe 5, atomizing nozzles 6 and a mounting plate 7. The water pump 4 is fixedly connected to the top of the working box 1. The number of mounting plates 7 is two and they are both fixedly connected to the top of the working box 1. The water pipe 5 is fixedly connected to the opposite surfaces of the two mounting plates 7. The water pipe 5 is located at the center of the top of the working box 1. The output end of the water pump 4 is fixedly connected to the water pipe 5. The number of atomizing nozzles 6 is multiple and they are equidistantly fixedly connected to the surface of the water pipe 5 in a linear array. Each atomizing nozzle 6 extends into the working box 1. When derusting the wire rod, one end of the water pump 4 is connected to a water tank. The water pump 4 is started to pump out water and enter the interior of the water pipe 5, and water mist is sprayed out by the multiple atomizing nozzles 6 to wet the surface of the wire rod, avoiding the splashing of rust ash during derusting and making it easier to collect.
[0023] Furthermore, the derusting component includes a motor 8, a first derusting roller 10, a second derusting roller 11, a cleaning plate 12, a first rotating rod 13, a second rotating rod 14, a first gear 15, a second gear 16, a hollow rod 17 and a third gear 18. The motor 8 is fixedly connected to the surface of the working box 1. The first rotating rod 13 and the second rotating rod 14 are both rotatably connected to the interior of the working box 1. The first derusting roller 10 is fixedly sleeved on the outer surface of the first rotating rod 13. The second derusting roller 11 is fixedly sleeved on the outer surface of the second rotating rod 14. The first gear 15 is fixedly sleeved on the outer surface of the second rotating rod 14. The third gear 18 is fixedly sleeved on the outer surface of the first rotating rod 13. The cleaning plates 12 are fixedly connected to both sides of the interior of the working box 1. The second rotating rod 14 is fixedly connected to the output end of the motor 8. The hollow rod 17 is rotatably connected to the interior of the working box 1. The second gear 16 is fixedly sleeved on the outer surface of the hollow rod 17. The second gear 16 is meshed with both the first gear 15 and the third gear 18. The two cleaning plates 12 are respectively in contact with the corresponding first derusting roller 10 and second derusting roller 11. There is a gap between the first derusting roller 10 and the second derusting roller 11. The wire rod penetrates into the interior of the working box 1 and is located between the first derusting roller 10 and the second derusting roller 11. One end of the wire rod is located inside the hollow rod 17. The motor 8 is started to drive the second rotating rod 14 and the first gear 15 to rotate, and the first rotating rod 13 is driven to rotate by the cooperation of the second gear 16 and the third gear 18, so that the first derusting roller 10 and the second derusting roller 11 can rotate simultaneously to remove rust from the surface of the wire rod. Since the humidifying component can make the surface of the rust ash wet and adhere to the surfaces of the first derusting roller 10 and the second derusting roller 11, the wet rust ash on their surfaces can be scraped off by the two cleaning plates 12 and collected by the collection box 2. The cooperation of the humidifying component and the derusting component makes the device more environmentally friendly during operation, solving the problem that rust ash is likely to splash inside the device during derusting, resulting in difficult collection, easy mixing into the air and harming the environment and being not environmentally friendly.
[0024] Secondly, wire holes 9 are provided on both sides of the surface of the work box 1. A collection box 2 is slidably connected inside the work box 1, and brackets 3 are fixedly connected to the four corners of the bottom of the work box 1.
[0025] Working principle: The wire passes into the interior of the work box 1 and is located between the first rust removal roller 10 and the second rust removal roller 11. One end of the wire is located inside the hollow rod 17. The motor 8 is started to drive the second rotating rod 14 and the first gear 15 to rotate, and with the cooperation of the second gear 16 and the third gear 18, the first rotating rod 13 is driven to rotate, enabling the first rust removal roller 10 and the second rust removal roller 11 to rotate simultaneously to remove rust from the surface of the wire. One end of the water pump 4 is connected to the water tank. The water pump 4 is started to pump out water and enter the interior of the water pipe 5, and water mist is sprayed out by a plurality of atomizing nozzles 6 to wet the surface of the wire to avoid rust ash splashing during rust removal. Since the humidifying component can make the surface of the rust ash wet and adhere to the surfaces of the first rust removal roller 10 and the second rust removal roller 11, the wet rust ash on their surfaces can be scraped off by the two cleaning plates 12 and collected by the collection box 2.
[0026] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can also be made without departing from the gist of the present invention.
Claims
1. A cold heading wire rust removal device, characterized in that: include: Work box (1); A humidifying component, the humidifying component comprising a water pump (4), a water pipe (5), an atomizing nozzle (6) and a mounting plate (7), the water pump (4) being fixedly connected to the top of a working box (1), the mounting plates (7) being two in number and both being fixedly connected to the top of the working box (1), the water pipe (5) being fixedly connected to opposite surfaces of the two mounting plates (7), the water pipe (5) being located at the center of the top of the working box (1), the output end of the water pump (4) being fixedly connected to the water pipe (5), the atomizing nozzle (6) being multiple in number and being fixedly connected to the surface of the water pipe (5) at equal intervals in a linear array, and each atomizing nozzle (6) extending to the interior of the working box (1); A rust removal assembly, the rust removal assembly comprising a motor (8), a first rust removal roller (10), a second rust removal roller (11), a cleaning plate (12), a first rotating rod (13), a second rotating rod (14), a first gear (15), a second gear (16), a hollow rod (17) and a third gear (18), wherein the motor (8) is fixedly connected to the surface of a working box (1), the first rotating rod (13) and the second rotating rod (14) are both rotatably connected to the inside of the working box (1), the first rust removal roller (10) is fixedly sleeved on the outer surface of the first rotating rod (13), and the second rust removal roller (11) is fixedly sleeved on the outer surface of the first rotating rod (13). The first gear (15) is fixedly sleeved on the outer surface of the second rotating rod (14), the third gear (18) is fixedly sleeved on the outer surface of the first rotating rod (13), the cleaning plate (12) is fixedly connected to both sides of the inside of the working box (1), the second rotating rod (14) is fixedly connected to the output end of the motor (8), the hollow rod (17) is rotatably connected to the inside of the working box (1), the second gear (16) is fixedly sleeved on the outer surface of the hollow rod (17), and the second gear (16) is meshedly connected with the first gear (15) and the third gear (18).
2. A cold heading wire rust removal device according to claim 1, characterized in that: The two cleaning plates (12) are in contact with the corresponding first rust removal roller (10) and second rust removal roller (11) respectively.
3. A cold heading wire rust removal device according to claim 1, characterized in that: A gap is left between the first rust removal roller (10) and the second rust removal roller (11).
4. A cold heading wire rust removal device according to claim 1, characterized in that: Wire holes (9) are provided on both sides of the surface of the working box (1).
5. A cold heading wire rust removal device according to claim 1, characterized in that: The working box (1) is slidably connected to a collecting box (2) inside.
6. A cold heading wire rust removal device according to claim 1, characterized in that: The four corners of the bottom of the working box (1) are fixedly connected with brackets (3).