Torsion-adjustable pneumatic assembly tool with self-locking mechanism

By designing adjustable torque and self-locking mechanism in pneumatic assembly tools, the adjustment and self-locking functions of gas supply are achieved by using micro motors and lifting plates, the safety hazards of the assembly tools continuously working in unexpected situations are solved.

CN223029572UActive Publication Date: 2025-06-27WUXI MAIKE MADINGDING TORQUE ASSEMBLING TOOLS CO LTD
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Patent Information

Application Number
CN202421985730.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-27
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

When assembling the pneumatic assembly tool, the assembly head rotates rapidly and the gas supply is difficult to cut off, resulting in a safety hazard of continuous operation of the device in unexpected situations.

Method used

A pneumatic assembly tool with adjustable torque and self-locking mechanism is designed to adjust the gas supply size through the second servo micro motor, and drive the lifting plate to lift and lower through the first servo micro motor, and adjust the gas supply by using the air-controlled hole to realize the self-locking function.

Benefits of technology

The torque adjustment and self-locking functions of pneumatic assembly tools are realized, which improves safety in unexpected situations and prevents the device from working continuously.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pneumatic assembly tools, and discloses a torsion-adjustable pneumatic assembly tool with a self-locking mechanism, which comprises a pneumatic device body, a pneumatic box is communicated with the gas connection side of the pneumatic device body, one side of the pneumatic box is communicated with a gas nozzle, the top of the pneumatic box is fixedly connected with an equipment box, and the top of the equipment box is fixedly connected with the pneumatic device body. The air supply amount is adjusted by starting a second servo micro motor and utilizing decelerated rotation of an air adjusting piece, so that the torque of a pneumatic device body is adjusted, and when air is supplied, a lifting plate is driven to ascend and descend by starting a first servo micro motor and utilizing a threaded sleeve block, so that the torque of the pneumatic device body is adjusted by utilizing ascending and descending of an air control hole. Whether the gas is continuously supplied to the pneumatic device body or not is adjusted, so that the device has a self-locking function at any time, and is safer in use.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic assembly tools, and particularly relates to a pneumatic assembly tool with adjustable torque and a self-locking mechanism. Background Technique

[0002] Pneumatic assembly tools are very common in the manufacturing and assembly fields. Because they rely on compressed air to provide power, they are usually lighter, more durable and more efficient than electric tools. Moreover, pneumatic assembly tools usually have the characteristics of simple structure, easy maintenance and long working hours, and have important applications in many industrial occasions.

[0003] When a pneumatic assembly tool is in use, since power is provided by the supply of gas, and the torque of the assembly tool is adjusted by the input size of the gas, so as to facilitate the assembly of different objects. However, when the assembly tool is in assembly, the assembly head rotates rapidly, and the gas supply is also continuously supplied. Once a safety problem occurs, it is difficult to cut off the gas supply. The continuously rotating assembly head will still rotate under the input of gas, and it is very difficult to lock the device by cutting off the gas supply. Therefore, when an accident occurs, the threat of continuous operation of the device is still difficult to eliminate.

[0004] Therefore, it is necessary to design a pneumatic assembly tool with adjustable torque and a self-locking mechanism to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a pneumatic assembly tool with adjustable torque and a self-locking mechanism, which is used to solve the technical problems put forward in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solution: a pneumatic assembly tool with adjustable torque and a self-locking mechanism, including a pneumatic device body. One side of the pneumatic device body for gas connection is communicated with a pneumatic box, and one side of the pneumatic box is communicated with a gas nozzle. The top of the pneumatic box is fixedly connected with an equipment box. Two square openings for communication are respectively opened between the bottom of the equipment box and the top of the pneumatic box. A gas regulating block is fixedly connected inside the pneumatic box, and a ventilation hole is opened on the gas regulating block. The two ends of the ventilation hole are respectively communicated with one side of the pneumatic box and one side of the gas nozzle. A rotating gas regulating member is arranged inside the ventilation hole, and two gas regulating holes distributed in a cross shape are opened on the gas regulating member. One side of the equipment box is fixedly connected with a second servo micro motor, and a rotating mechanism is arranged on the output shaft of the second servo micro motor. One end of the rotating mechanism is fixedly connected to one side of the gas regulating member. The top of the equipment box is fixedly connected with a first servo micro motor, and a threaded rod is fixedly connected to the output shaft of the first servo micro motor. One end of the threaded rod inside the equipment box is threadedly sleeved with a threaded sleeve block. The bottom end of the threaded rod is rotatably connected to the bottom of the inner cavity of the equipment box. The bottom of the threaded sleeve block is fixedly connected with a lifting plate. The bottom end of the lifting plate is slidably inserted into the equipment box, the pneumatic box and the gas regulating block. An air outlet and an insertion port are opened at the bottom of the gas regulating block. One side of the U-shaped end of the lifting plate is slidably inserted into the insertion port. A control air hole communicated with the ventilation hole is opened on one side of the U-shaped end of the lifting plate inside the insertion port. The other side of the U-shaped end of the lifting plate is slidably inserted into the air outlet. An exhaust port is opened at the bottom of the pneumatic box.

[0007] Preferably, the rotating mechanism includes two rotating shafts. One end of one rotating shaft is fixedly connected to the output shaft of the second servo micro motor, and the other rotating shaft is rotatably connected to one side of the inner cavity of the pneumatic box. Second gears and first gears are respectively fixedly sleeved on the outer surfaces of the two rotating shafts. One end of the rotating shaft on the first gear is fixedly connected to one end of the gas regulating member.

[0008] Preferably, the aperture of the control air hole is smaller than the aperture of the ventilation hole. The aperture sizes of the two gas regulating holes on the gas regulating member are different. The tooth number ratio of the first gear to the second gear is 5:1.

[0009] Preferably, the threaded sleeve block is slidably arranged inside the equipment box. The threaded sleeve block is a square block, and both sides of the threaded sleeve block are respectively in contact with both sides of the inner cavity of the equipment box.

[0010] Preferably, the gas regulating member is a sphere, and the outer surface of the gas regulating member is in contact with the outer surface of the ventilation hole.

[0011] The technical solution provided by the present utility model has the following beneficial effects compared with the prior art:

[0012] By turning on the second servo micro-motor, the present utility model adjusts the size of gas supply by using the decelerated rotation of the air-adjusting component, thereby adjusting the torque of the pneumatic device body. When supplying gas, by turning on the first servo micro-motor, the lifting plate is driven to lift by the threaded sleeve block, and thus, by the lifting of the air control hole, it is adjusted whether the gas continuously supplies the pneumatic device body, enabling the device to have a self-locking function at any time and being safer to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is an exploded schematic diagram of the pneumatic box structure of the present utility model;

[0015] Figure 3 is an exploded schematic diagram of the equipment box structure of the present utility model;

[0016] Figure 4 is an exploded schematic diagram of the air-adjusting block structure of the present utility model;

[0017] In the figure: 1, pneumatic device body; 2, air nozzle; 3, pneumatic box; 4, equipment box; 5, first servo micro-motor; 6, second servo micro-motor; 7, threaded sleeve block; 8, threaded rod; 9, first gear; 10, second gear; 11, air-adjusting block; 12, lifting plate; 13, air-adjusting component; 14, air control hole; 15, rotating shaft; 16, exhaust port; 17, air outlet; 18, insertion interface; 19, square opening. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model.

[0019] Obviously, many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the limitations of the specific embodiments disclosed in the following specification.

[0020] Please refer to Figures 1-4, the present utility model provides a pneumatic assembly tool with adjustable torque and a self-locking mechanism, including a pneumatic device body 1. One side of the pneumatic device body 1 for gas connection is communicated with a pneumatic box 3. One side of the pneumatic box 3 is communicated with a nozzle 2. The top of the pneumatic box 3 is fixedly connected with an equipment box 4. Two square openings 19 are respectively opened and communicated between the bottom of the equipment box 4 and the top of the pneumatic box 3. Inside the pneumatic box 3, a gas regulating block 11 is fixedly connected. An air vent is opened on the gas regulating block 11. The two ends of the air vent are respectively communicated with one side of the pneumatic box 3 and one side of the nozzle 2. Inside the air vent, a rotating gas regulating part 13 is arranged. Two gas regulating holes distributed in a cross shape are opened on the gas regulating part 13. One side of the equipment box 4 is fixedly connected with a second servo micro motor 6. A rotating mechanism is arranged on the output shaft of the second servo micro motor 6. One end of the rotating mechanism is fixedly connected to one side of the gas regulating part 13. The top of the equipment box 4 is fixedly connected with a first servo micro motor 5. A threaded rod 8 is fixedly connected to the output shaft of the first servo micro motor 5. One end of the threaded rod 8 inside the equipment box 4 is threadedly sleeved with a threaded sleeve block 7. The bottom end of the threaded rod 8 is rotatably connected to the bottom of the inner cavity of the equipment box 4. The bottom of the threaded sleeve block 7 is fixedly connected with a lifting plate 12. The bottom end of the lifting plate 12 is slidably inserted into the interiors of the equipment box 4, the pneumatic box 3 and the gas regulating block 11. An air outlet 17 and an insertion port 18 are opened at the bottom of the gas regulating block 11. One side of the U-shaped end of the lifting plate 12 is slidably inserted into the interior of the insertion port 18. A control air hole 14 communicated with the air vent is opened on one side of the U-shaped end of the lifting plate 12 inside the insertion port 18. The other side of the U-shaped end of the lifting plate 12 is slidably inserted into the interior of the air outlet 17. An exhaust port 16 is opened at the bottom of the pneumatic box 3. When the air pump is connected through the nozzle 2 to supply gas to the pneumatic device body 1, by starting the second servo micro motor 6, the gas regulating part 13 is driven to rotate by the rotating mechanism. Thus, by adjusting the positions of the two gas regulating holes on the gas regulating part 13, the size of the gas supply inside the pneumatic device body 1 is adjusted, so as to realize the control and adjustment of the torque inside the pneumatic device body 1. When supplying gas, by starting the first servo micro motor 5, the threaded rod 8 rotates, so as to drive the lifting plate 12 to lift and lower at the air vent of the gas regulating block 11. Thus, by adjusting the position of the control air hole 14, whether to supply gas to the interior of the pneumatic device body 1 is controlled, so as to achieve the self-locking function. When the lifting plate 12 rises, the control air hole 14 is flush with the air vent, for normal supply to the interior of the pneumatic device body 1. At this time, the other end of the lifting plate 12 is inserted into the interior of the air outlet 17 to avoid gas leakage. When the lifting plate 12 descends, the control air hole 14 gradually disengages from the air vent and is gradually blocked by the upper half of the lifting plate 12. When it is completely blocked, at this time, the end of the lifting plate 12 inserted into the air outlet 17 disengages from the air outlet 17, so that the supplied gas is discharged from the air outlet 17 on the gas regulating block 11.And it is continuously discharged to the outside through the exhaust port 16. At this time, the air supply of the air pump to the pneumatic device body 1 stops, achieving the self-locking function to prevent greater safety hazards caused by continuous air supply and continuous operation of the pneumatic device body 1 in case of accidents.

[0021] It should be noted that the rotation mechanism mentioned in the above description includes two rotating shafts 15. When the second servo micro-motor 6 is turned on, one rotating shaft 15 rotates, and through the meshing of the second gear 10 and the first gear 9, the two rotating shafts 15 rotate synchronously, thereby driving the air regulating member 13 to rotate inside the air vent hole, and thus adjusting the torque of the pneumatic device body 1 by adjusting the position of the air regulating holes of the air regulating member 13.

[0022] In order to facilitate the adjustment of whether the air pump supplies air to the pneumatic device body 1 by adjusting the position of the air control hole 14, the aperture of the air control hole 14 is smaller than that of the air vent hole, and the aperture sizes of the two air regulating holes on the air regulating member 13 are different. In order to more precisely adjust the rotation position of the air regulating member 13, the tooth number ratio of the first gear 9 and the second gear 10 is 5:1, so that the meshing rotation of the first gear 9 and the second gear 10 is a speed-reducing rotation.

[0023] In order to enable the threaded sleeve block 7 to stably lift and slide inside the equipment box 4 when the threaded rod 8 rotates, the threaded sleeve block 7 is slidably arranged inside the equipment box 4, and the threaded sleeve block 7 is a square block, and both sides of the threaded sleeve block 7 are respectively attached to both sides of the inner cavity of the equipment box 4.

[0024] Furthermore, in order to better utilize the rotation of the air regulating member 13 to adjust the gas supply size, the air regulating member 13 is a sphere, and the outer surface of the air regulating member 13 is attached to the outer surface of the air vent hole.

[0025] The preferred embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, and these simple modifications all belong to the protection scope of the present invention.

[0026] In addition, it should be noted that, in the various specific technical features described in the above specific embodiments, they can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the present invention does not separately describe various possible combination methods.

[0027] In addition, any combination can be made between various different embodiments of the present invention as long as it does not violate the idea of the present invention, and it should also be regarded as the content disclosed by the present invention.

Claims

1. A pneumatic assembly tool with adjustable torque and self-locking mechanism, comprising a pneumatic device body (1), characterized in that: The gas connection side of the pneumatic device body (1) is connected to a pneumatic box (3), and one side of the pneumatic box (3) is connected to a gas nozzle (2), and the top of the pneumatic box (3) is fixedly connected to a device box (4), and two communicating square openings (19) are provided between the bottom of the device box (4) and the top of the pneumatic box (3), and the inside of the pneumatic box (3) is fixedly connected to an air regulating block (11), and the air regulating block (11) is provided with an air vent, and the two ends of the air vent are respectively connected to One side of the pneumatic box (3) is connected to one side of the air nozzle (2), and a rotating air regulating member (13) is arranged inside the air vent, and two air regulating holes distributed in a cross are opened on the air regulating member (13), one side of the device box (4) is fixedly connected to a second servo micro motor (6), and a rotating mechanism is arranged on the output shaft of the second servo micro motor (6), and one end of the rotating mechanism is fixedly connected to one side of the air regulating member (13), and the top of the device box (4) is fixedly connected to the first servo micro motor (6). A servo micro motor (5) is provided, and the output shaft of the first servo micro motor (5) is fixedly connected to a threaded rod (8), and one end of the threaded rod (8) is threadedly sleeved with a threaded sleeve block (7) inside the device box (4), and the bottom end of the threaded rod (8) is rotatably connected to the bottom of the inner cavity of the device box (4), and the bottom of the threaded sleeve block (7) is fixedly connected to a lifting plate (12), and the bottom end of the lifting plate (12) is slidably inserted into the inner cavity of the device box (4), the pneumatic box (3) and the air regulating block (11). The air regulating block (11) is provided with an air outlet (17) and an insertion port (18) at the bottom, and one side of the U-shaped end of the lifting plate (12) is slidably plugged into the inside of the insertion port (18), and an air control hole (14) connected to the air vent is provided on one side of the U-shaped end of the lifting plate (12) inside the insertion port (18), and the other side of the U-shaped end of the lifting plate (12) is slidably plugged into the inside of the air outlet (17), and an exhaust port (16) is provided at the bottom of the pneumatic box (3).

2. A pneumatic assembly tool with adjustable torque and self-locking mechanism according to claim 1, characterized in that: The rotating mechanism comprises two rotating shafts (15), one end of one rotating shaft (15) is fixedly connected to the output shaft of the second servo micro motor (6), and the other rotating shaft (15) is rotatably connected to one side of the inner cavity of the pneumatic box (3), and the outer surfaces of the two rotating shafts (15) are respectively fixedly sleeved with a second gear (10) and a first gear (9), and one end of the rotating shaft (15) on the first gear (9) is fixedly connected to one end of the air regulating member (13).

3. A pneumatic assembly tool with adjustable torque and self-locking mechanism according to claim 2, characterized in that: The aperture of the air control hole (14) is smaller than the aperture of the ventilation hole, and the apertures of the two air regulating holes on the air regulating member (13) are different in size, and the gear ratio between the first gear (9) and the second gear (10) is 5:

1.

4. A pneumatic assembly tool with adjustable torque and self-locking mechanism according to claim 1, characterized in that: The threaded sleeve (7) is slidably arranged inside the device box (4), and the threaded sleeve (7) is a square block, and two sides of the threaded sleeve (7) are respectively fitted with two sides of the inner cavity of the device box (4).

5. A pneumatic assembly tool with adjustable torque and self-locking mechanism according to claim 1, characterized in that: The air regulating member (13) is a sphere, and the outer surface of the air regulating member (13) fits the outer surface of the vent hole.