BMC plastic package motor stator code scanning, marking and material handle cutting integrated equipment
By designing a BMC plastic-sealed motor stator integrated equipment that integrates scanning, coding and cutting functions of material handles, the problem of frequent transfer of stators between different devices is solved, automated operation is realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422160855.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the prior art, BMC plastic-sealed motor stator needs to be frequently transferred between different equipment, resulting in waste of time and reduced production efficiency.
Design a BMC plastic seal motor stator scanning code marking and cutting material handles integrated equipment, integrating scanning code, coding and cutting functions, reducing the equipment footprint, improving production space utilization, and using automation technology to achieve automated operations.
Through integrated design and automation technology, manual intervention is reduced, frequent transfer of stator is prevented, time waste is reduced, production efficiency is improved, and the stator quality of BMC plastic sealed motor is improved, reducing defective rate.
Smart Images

Figure CN223029783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of BMC plastic encapsulated motor stator code scanning and marking integration, in particular to an integrated equipment for cutting the handle of BMC plastic encapsulated motor stator code scanning and marking. Background Technique
[0002] The plastic encapsulated motor uses plastic encapsulation technology to integrally encapsulate the stator core, winding, etc. of the motor with engineering plastics, and can cancel the traditional motor stator insulation treatment process and the metal casing of ordinary motors. BMC, namely bulk molding compound, is a thermosetting plastic. It is mainly composed of unsaturated polyester resin, chopped glass fiber, filler and various additives. It has the characteristics of high strength, good dimensional stability, strong corrosion resistance, excellent electrical insulation performance, good flame retardancy and simple molding process. It is mainly applied in the electrical field, automotive field, household appliance field and construction field. After processing the stator, BB cover and hexagon nut of the BMC plastic encapsulated motor, it needs to be injection molded into the BMC plastic encapsulated motor stator. After that, when the BMC plastic encapsulated motor stator leaves the factory, it needs to go through the processes of code scanning, marking and waste removal.
[0003] However, in the prior art, since each process needs to be carried out on different equipment, the BMC plastic encapsulated motor stator needs to be frequently transferred between different equipment, which not only wastes a lot of time, but also reduces the overall production efficiency. Therefore, an integrated equipment for cutting the handle of BMC plastic encapsulated motor stator code scanning and marking is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problem in the prior art that since each process needs to be carried out on different equipment, the BMC plastic encapsulated motor stator needs to be frequently transferred between different equipment, which not only wastes a lot of time, but also reduces the overall production efficiency, and to propose an integrated equipment for cutting the handle of BMC plastic encapsulated motor stator code scanning and marking.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: an integrated equipment for cutting the handle of BMC plastic encapsulated motor stator code scanning and marking, including a processing table, a code scanning platform is arranged at the upper end of the processing table, a first moving mechanism is fixedly installed at the upper end of the processing table, a nut detection platform is arranged at the movable part at the upper end of the first moving mechanism, a second moving mechanism is fixedly installed at the upper end of the processing table, a coding module is arranged at the movable part at the upper end of the second moving mechanism, a discharging mechanism is fixedly installed at the upper end of the processing table, a plurality of code scanning modules are fixedly installed at the upper end of the code scanning platform, a moving mechanism is installed at the movable part at the upper end of the discharging mechanism, two cylinders are fixedly installed at the upper end of the moving mechanism, two cutting assemblies are arranged below the moving mechanism, and a code reading module is fixedly installed at one side of the protruding part of the coding module.
[0006] Preferably, a plurality of nut detection sensors are fixedly installed at the upper end of the nut detection platform.
[0007] Preferably, the extending ends of the two cylinders respectively penetrate through the moving mechanism and are fixed to the upper ends of the two cutting assemblies.
[0008] Preferably, a display control panel is fixedly installed at the upper end of the processing table.
[0009] Preferably, a protective housing is fixedly installed at the upper end of the processing table and on one side of the display control panel.
[0010] Preferably, the discharging mechanism is located below the protective housing.
[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0012] In the present utility model, the three functions of code scanning, code marking, and handle cutting are integrated on one device, reducing the floor area of the device and improving the utilization rate of the production space. At the same time, the integrated design also makes the operation of the device more convenient, reduces manual intervention, and prevents the frequent transfer of the BMC plastic encapsulated motor stator between different devices, not only reducing time but also improving production efficiency. Secondly, the device adopts advanced automation technology, can realize automatic code scanning, automatic marking, and automatic handle cutting, and helps to improve the quality of the BMC plastic encapsulated motor stator and reduce the defective rate. Description of the Drawings
[0013] Figure 1 is a schematic three-dimensional structure diagram of an integrated device for code scanning, marking, and handle cutting of a BMC plastic encapsulated motor stator proposed by the present utility model;
[0014] Figure 2 is a schematic rear structure diagram of an integrated device for BMC code scanning, marking, and handle cutting proposed by the present utility model;
[0015] Figure 3 is a partial structure diagram of an integrated device for code scanning, marking, and handle cutting of a BMC plastic encapsulated motor stator proposed by the present utility model;
[0016] Figure 4 is a schematic structure diagram of the moving mechanism, cylinder, and cutting assembly of an integrated device for code scanning, marking, and handle cutting of a BMC plastic encapsulated motor stator proposed by the present utility model.
[0017] Legend: 1. Processing table; 2. Display control panel; 3. Protective shell; 4. Scanning platform; 5. First moving mechanism; 6. Nut detection platform; 7. Second moving mechanism; 8. Coding module; 9. Discharging mechanism; 10. Scanning module; 11. Nut detection sensor; 12. Transfer mechanism; 13. Cylinder; 14. Cutting assembly; 15. Code reading module. Detailed implementation
[0018] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0019] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.
[0020] Embodiment 1: As Figure 1 - Figure 4 shown, the present invention provides a BMC plastic-encapsulated motor stator scanning, coding, handle cutting integrated device, including a processing table 1, a scanning platform 4 is arranged at the upper end of the processing table 1, a first moving mechanism 5 is fixedly installed at the upper end of the processing table 1, a nut detection platform 6 is arranged at the movable part of the upper end of the first moving mechanism 5, a second moving mechanism 7 is fixedly installed at the upper end of the processing table 1, a coding module 8 is arranged at the movable part of the upper end of the second moving mechanism 7, a discharging mechanism 9 is fixedly installed at the upper end of the processing table 1, multiple groups of scanning modules 10 are fixedly installed at the upper end of the scanning platform 4, a transfer mechanism 12 is installed at the movable part of the upper end of the discharging mechanism 9, two groups of cylinders 13 are fixedly installed at the upper end of the transfer mechanism 12, two groups of cutting assemblies 14 are arranged below the transfer mechanism 12, a code reading module 15 is fixedly installed on one side of the protruding part of the coding module 8, multiple groups of nut detection sensors 11 are fixedly installed at the upper end of the nut detection platform 6, and the extending ends of the two groups of cylinders 13 respectively penetrate through the transfer mechanism 12 and are fixed to the upper ends of the two groups of cutting assemblies 14.
[0021] The following specifically describes the specific settings and functions of this embodiment. The setting of multiple groups of scanning modules 10 can read the four BMC plastic-encapsulated motor stators placed on the upper end of the scanning platform 4, and can quickly and accurately read the bar code or two-dimensional code information on the BMC plastic-encapsulated motor stator, realizing the identification of materials;
[0022] The setting of the coding module 8 enables coding operations on the BMC plastic-encapsulated motor stator directly below. The marked information is clear and durable, not easily worn or tampered with, improving the identifiability and brand value of the BMC plastic-encapsulated motor stator. At the same time, the appropriate coding method can be selected according to different requirements. The setting of the first moving mechanism 5 can drive the nut detection platform 6 to move, facilitating the movement of the BMC plastic-encapsulated motor stator on the upper end of the nut detection platform 6 directly below the coding module 8. The setting of the second moving mechanism 7 can drive the coding module 8 to move, enabling the position of the coding module 8 to be adjusted, facilitating the coding module 8 to code the BMC plastic-encapsulated motor stator. The setting of the code reading module 15 can scan the coded information and archive it, and at the same time prevent the situation where the upper end of the BMC plastic-encapsulated motor stator is not coded.
[0023] Through the cooperation of two groups of cylinders 13 and two groups of cutting components 14, the two groups of cylinders 13 can drive the two groups of cutting components 14 to move, thereby cutting off the handle on the BMC plastic-encapsulated motor stator. It can automatically perform the handle cutting operation, improving production efficiency. The setting of the discharging mechanism 9 can drive the handling mechanism 12 on the upper end to move, and the setting of the handling mechanism 12 can clamp the BMC plastic-encapsulated motor stator directly below.
[0024] In summary, integrating the three functions of code scanning, coding, and handle cutting on one device reduces the floor area of the device and improves the utilization rate of production space. At the same time, the integrated design also makes the operation of the device more convenient, reduces manual intervention, and prevents the frequent transfer of the BMC plastic-encapsulated motor stator between different devices. This not only saves time but also improves production efficiency. Secondly, the device adopts advanced automation technology, which can achieve automatic code scanning, automatic marking, and automatic handle cutting, and helps to improve the quality of the BMC plastic-encapsulated motor stator and reduce the defective rate.
[0025] Embodiment 2: As Figure 1 、 Figure 2 and Figure 3 shown, a display control panel 2 is fixedly installed on the upper end of the processing table 1, and a protective housing 3 is fixedly installed on the upper end of the processing table 1 and on one side of the display control panel 2. The discharging mechanism 9 is located below the protective housing 3.
[0026] The overall effect achieved by the entire embodiment is that the control panel 2 is used to control the entire device. The setting of the protective housing 3 can protect the discharging mechanism 9 and part of the handling mechanism 12, extending the service life.
[0027] Usage method and working principle of this device: First, the stator of the BMC encapsulated motor is placed on the code scanning platform 4 by the robotic arm and scanned by multiple code scanning modules 10. After scanning, it is uploaded to the display control panel 2. Then, the scanned stator of the BMC encapsulated motor is placed on the nut detection platform 6. After placing four of them, the nuts of the four stators of the BMC encapsulated motor are detected by multiple nut detection sensors 11. Then, by operating the first moving mechanism 5, the four stators of the BMC encapsulated motor can be driven to move by the nut detection platform 6 until they are below the moving coding module 8. Then, operate the second moving mechanism 7 to drive the coding module 8 to move and polish the stator of the BMC encapsulated motor. Through the cooperation of the first moving mechanism 5 and the second moving mechanism 7, the four stators of the BMC encapsulated motor can be coded. At the same time, the code reading module 15 will scan the four stators of the BMC encapsulated motor to confirm whether the four stators of the BMC encapsulated motor are coded. Finally, the nut detection platform 6 is moved to directly below the moving mechanism 12 by the first moving mechanism 5. The moving mechanism 12 will clamp and move the four stators of the BMC encapsulated motor on the nut detection platform 6. Then, driven by the discharging mechanism 9, the four stators of the BMC encapsulated motor can be moved away from the processing table 1. Then, by starting two groups of cylinders 13, the two groups of cylinders 13 drive the two groups of cutting components 14 to move, and the material handle can be cut off from the stator of the BMC encapsulated motor. After that, by operating the moving mechanism 12 to release the four stators of the BMC encapsulated motor, the four stators of the BMC encapsulated motor are placed on the conveyor belt.
[0028] The above is only the preferred embodiment of the present invention and does not limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. A BMC plastic-encapsulated motor stator code scanning, marking, material handle cutting integrated equipment, comprising a processing table (1), characterized in that: A code scanning platform (4) is arranged at the upper end of the processing table (1); a first moving mechanism (5) is fixedly mounted at the upper end of the processing table (1); a nut detection platform (6) is arranged at the movable part at the upper end of the first moving mechanism (5); a second moving mechanism (7) is fixedly mounted at the upper end of the processing table (1); a coding module (8) is arranged at the movable part at the upper end of the second moving mechanism (7); a discharging mechanism (9) is fixedly mounted at the upper end of the processing table (1); a plurality of groups of code scanning modules (10) are fixedly mounted at the upper end of the code scanning platform (4); a moving mechanism (12) is installed at the movable part at the upper end of the discharging mechanism (9); two groups of cylinders (13) are fixedly mounted at the upper end of the moving mechanism (12); two groups of cutting components (14) are arranged below the moving mechanism (12); and a code reading module (15) is fixedly mounted on one side of the protruding part of the coding module (8).
2. According to claim 1, a BMC plastic-encapsulated motor stator code scanning, marking, material handle cutting integrated equipment is characterized by: A plurality of groups of nut detection sensors (11) are fixedly mounted on the upper end of the nut detection platform (6).
3. The BMC plastic-encapsulated motor stator code scanning, marking, material handle cutting integrated equipment according to claim 1, characterized in that: The extended ends of the two groups of cylinders (13) penetrate the moving mechanism (12) and are respectively fixed to the upper ends of the two groups of cutting components (14).
4. The BMC plastic-encapsulated motor stator code scanning, marking, material handle cutting integrated equipment according to claim 1, characterized in that: A display control panel (2) is fixedly mounted on the upper end of the processing table (1).
5. The BMC plastic-encapsulated motor stator code scanning, marking, material handle cutting integrated equipment according to claim 1, characterized in that: A protective shell (3) is fixedly mounted on the upper end of the processing table (1) and located on one side of the display control panel (2).
6. The BMC plastic-encapsulated motor stator code scanning, marking, material handle cutting integrated equipment according to claim 5, characterized in that: The discharging mechanism (9) is located below the protective shell (3).