Wide ionic membrane producing and processing device

By designing a rotating shaft and a circular cutter plate driven by a stepper motor in a wide-frame ion film cutting device, the cutter plate angle adjustment is achieved, and the problems of the cutting body being easily blunt and frequent maintenance in the prior art are solved, and production and processing efficiency is improved.

CN223029866UActive Publication Date: 2025-06-27ZHEJIANG CIRCLE TECH MEMBRANE TECH
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Patent Information

Application Number
CN202422310184.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-06-27
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the use of the existing wide-width ion film cutting device, the knife body is prone to become dull and needs frequent replacement and maintenance, which affects the production and processing efficiency.

Method used

A cutting mechanism including a stepper motor, a rotating shaft and a circular cutter plate is designed. The stepper motor drives the rotating shaft to rotate and synchronizes the rotation of the circular cutter plate to adjust the cutting plate angle and reduce the maintenance frequency.

Benefits of technology

It effectively avoids the problem of the tool body becoming dull, reduces the maintenance frequency of the circular cutting board, and improves the production and processing efficiency of the ion film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wide ionic membrane producing and processing device, which relates to the technical field of ionic membrane processing, and comprises a workbench, a cutting mechanism is arranged at the top of the workbench, the cutting mechanism comprises a lifting rod, the lifting rod is fixedly arranged at the top of the workbench, a horizontal frame is fixedly arranged on the outer wall of the inner side of the lifting rod, and the horizontal frame is fixedly arranged on the outer wall of the inner side of the lifting rod. A sliding seat is slidably connected to the horizontal frame, a first supporting arm is fixedly installed at the bottom of the sliding seat, a stepping motor is fixedly installed on the back face of the first supporting arm, and a rotating shaft is rotatably connected to the front face of the first supporting arm. Through the design of the stepping motor, the rotating shaft can be driven to rotate, the circular cutter head is synchronously driven to rotate, the function of adjusting the angle of the circular cutter head is achieved, the problem that a cutter body becomes blunt easily due to the fact that cutting treatment is conducted at the same position is solved, the maintenance frequency of the circular cutter head is reduced, and the working efficiency is improved. And the production and processing efficiency of the ionic membrane can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ion membrane processing, and particularly relates to a production and processing device for wide-width ion membranes. Background Art

[0002] A wide-width ion membrane refers to an ion membrane with relatively wide dimensions, which is usually used in occasions that require large-area coverage or application. An ion membrane is a special thin-film material with selective permeability, and its main function is to allow specific ions to pass through while blocking other ions or molecules. It has a wide range of applications in electrochemistry processes, water treatment, chemical separation, etc., and particularly plays a core role in electrolysis technology.

[0003] The general size of a wide-width ion membrane is relatively large. To reduce material waste, the ion membrane needs to be cut before use. The position of the cutter body of the existing cutting device is fixedly designed, and the cutting knife is prone to becoming blunt after being used for a period of time. Therefore, workers need to frequently replace and maintain the cutter body, which affects the production and processing efficiency and needs to be improved. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a production and processing device for wide-width ion membranes to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A production and processing device for wide-width ion membranes includes a workbench. A cutting mechanism is arranged on the top of the workbench. The cutting mechanism includes a lifting rod fixedly installed on the top of the workbench. A horizontal frame is fixedly installed on the outer wall of the inner side of the lifting rod. A sliding seat is slidably connected to the horizontal frame. A first support arm is fixedly installed at the bottom of the sliding seat. A stepping motor is fixedly installed on the back of the first support arm. A rotating shaft is rotatably connected to the front of the first support arm. The output shaft of the stepping motor is fixedly connected to the back of the rotating shaft. A circular cutter head is detachably connected to the front of the rotating shaft. Heat dissipation holes are formed in the front of the circular cutter head.

[0007] Preferably, a track rod is fixedly installed between the front and the back of the inner wall of the horizontal frame. The sliding seat is slidably connected to the outer wall of the track rod. A positioning bolt is threadedly connected to the side of the sliding seat. The threaded end of the positioning bolt is movably connected to the outer wall of the horizontal frame.

[0008] Preferably, a second support arm is fixedly installed at the bottom of the sliding seat. A hollow plate is fixedly installed at the bottom of the second support arm. Exhaust holes are formed in the back of the hollow plate.

[0009] Preferably, a blower is fixedly connected to the front surface of the hollow plate, a square tube is fixedly connected to the front surface of the blower, and semiconductor refrigeration sheets are fixedly installed on both the top and bottom of the square tube.

[0010] Preferably, a flow guide frame is fixedly installed between the two sides of the inner wall of the second support arm, and an air filter plate is movably inserted into the front surface of the square tube.

[0011] Preferably, a first vertical support seat and a convex seat located on the left side of the elevation rod are fixedly installed on the top of the workbench, and a smooth rod is fixedly installed between the adjacent sides of the two convex seats. A second vertical support seat is slidably connected to the outer wall of the smooth rod.

[0012] Preferably, an elastic member is fixedly installed on the back surface of the second vertical support seat, the back surface of the elastic member is fixedly connected to the outer wall of the convex seat, and a storage roller is detachably connected between the adjacent sides of the first vertical support seat and the second vertical support seat.

[0013] Preferably, a first winding vertical seat and a second winding vertical seat located on the right side of the elevation rod are fixedly installed on the top of the workbench, and a rotating seat is rotatably connected to the adjacent side of each of the first winding vertical seat and the second winding vertical seat.

[0014] Preferably, a winding motor is fixedly installed on the front surface of the first winding vertical seat, the output shaft of the winding motor is fixedly connected to the front surface of the rotating seat, and a winding roller is detachably connected between the adjacent sides of the two rotating seats.

[0015] Due to the adoption of the above technical solutions, the technical progress achieved by the present utility model compared with the prior art is as follows:

[0016] The present utility model provides a wide-width ion membrane production and processing device, which solves the problem that during the use of the existing cutting device, the tool body needs to be frequently replaced and maintained. Through the design of the stepping motor, the rotating shaft can be driven to rotate, synchronously driving the circular cutter disc to rotate, realizing the function of adjusting the angle of the circular cutter disc, avoiding the problem that the tool body is easily dulled due to cutting at the same position, reducing the maintenance frequency of the circular cutter disc, and thus improving the production and processing efficiency of the ion membrane. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a schematic diagram of the separated structure of the horizontal frame and the sliding seat of the present utility model;

[0019] Figure 3 is a schematic diagram of the overall disassembled structure of the first support arm and the second support arm of the present utility model;

[0020] Figure 4 It is a schematic diagram of the cutaway structure of the square tube of the utility model;

[0021] Figure 5 It is a schematic diagram of the structure of the second supporting vertical seat and the material storage roller part of the utility model.

[0022] In the figure: 1. workbench; 11. support vertical seat 1; 12. storage roller; 13. raised seat; 14. smooth rod; 15. elastic member; 16. support vertical seat 2; 17. winding vertical seat 1; 18. winding vertical seat 2; 19. winding motor; 191. rotating seat; 192. winding roller; 2. cutting mechanism; 21. lifting rod; 22. horizontal frame; 23. track rod; 24. sliding seat; 25. positioning bolt; 26. support arm No. 1; 261. stepping motor; 262. rotating shaft; 263. circular knife disc; 264. heat dissipation hole; 27. support arm No. 2; 271. hollow plate; 272. fan; 273. square tube; 274. semiconductor cooling plate; 275. guide frame; 276. air filter plate. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the embodiments:

[0024] like Figures 1 - 5 As shown, the utility model provides a wide-width ion membrane production and processing device, including a workbench 1, a cutting mechanism 2 is arranged on the top of the workbench 1, and the cutting mechanism 2 includes a lifting rod 21, the lifting rod 21 is fixedly installed on the top of the workbench 1, a horizontal frame 22 is fixedly installed on the outer wall inside the lifting rod 21, a sliding seat 24 is slidably connected to the horizontal frame 22, a No. 1 support arm 26 is fixedly installed at the bottom of the sliding seat 24, a stepper motor 261 is fixedly installed on the back of the No. 1 support arm 26, a rotating shaft 262 is rotatably connected to the front of the No. 1 support arm 26, and the output shaft of the stepper motor 261 is rotatably connected to the back of the rotating shaft 262. The front of the rotating shaft 262 is fixedly connected, and the circular cutter disc 263 is detachably connected to the front of the rotating shaft 262. A heat dissipation hole 264 is opened on the front of the circular cutter disc 263. The stepper motor 261 is controlled to drive the rotating shaft 262 to rotate, and the circular cutter disc 263 is driven to rotate synchronously, so as to realize the function of adjusting the angle of the circular cutter disc 263, thereby reducing the maintenance frequency of the circular cutter disc 263. The design of the heat dissipation hole 264 can improve the natural heat dissipation rate of the circular cutter disc 263. The circular cutter disc 263 is installed on the end of the rotating shaft 262 by screws, which is convenient for the operator to replace the damaged circular cutter disc 263.

[0025] Furthermore, if Figures 1 - 4As shown, a track rod 23 is fixedly installed between the front and back of the inner wall of the horizontal frame 22. A sliding seat 24 is slidably connected to the outer wall of the track rod 23. A positioning bolt 25 is threadedly connected to the side of the sliding seat 24. The threaded end of the positioning bolt 25 is movably connected to the outer wall of the horizontal frame 22. A second support arm 27 is fixedly installed at the bottom of the sliding seat 24. A hollow plate 271 is fixedly installed at the bottom of the second support arm 27. An exhaust hole is formed in the back of the hollow plate 271. A blower 272 is fixedly connected to the front of the hollow plate 271. A square tube 273 is fixedly connected to the front of the blower 272. Semiconductor refrigeration sheets 274 are fixedly installed at the top and bottom of the square tube 273. A flow guide frame 275 is fixedly installed between the two sides of the inner wall of the second support arm 27. An air filter plate 276 is movably inserted into the front of the square tube 273. By loosening the positioning bolt 25, the position of the sliding seat 24 can be slidably adjusted on the horizontal frame 22, and then the position of the circular cutter head 263 can be adjusted to adapt to the cutting of ion membranes of different sizes. By controlling the operation of the blower 272, external air can be absorbed. At the same time, by controlling the operation of the semiconductor refrigeration sheets 274, the air can be cooled. The air then outputs from the exhaust hole on the back of the hollow plate 271, realizing the function of cooling the circular cutter head 263 and avoiding the problem that high temperature is extremely likely to cause damage to the ion membrane. Through the design of the air filter plate 276, the air absorbed by the blower 272 can be filtered.

[0026] Further, as Figure 1 , Figure 5As shown in the figure, a support vertical seat one 11 and a convex seat 13 are fixedly installed on the top of the workbench 1 on the left side of the lifting rod 21. A smooth rod 14 is fixedly installed between the adjacent sides of the two convex seats 13. A support vertical seat two 16 is slidably connected to the outer wall of the smooth rod 14. An elastic member 15 is fixedly installed on the back of the support vertical seat two 16, and the back of the elastic member 15 is fixedly connected to the outer wall of the convex seat 13. A storage roller 12 is detachably connected between the adjacent sides of the support vertical seat one 11 and the support vertical seat two 16. A winding vertical seat one 17 and a winding vertical seat two 18 are fixedly installed on the top of the workbench 1 on the right side of the lifting rod 21. A rotating seat 191 is rotatably connected to the adjacent sides of the winding vertical seat one 17 and the winding vertical seat two 18. A winding motor 19 is fixedly installed on the front of the winding vertical seat one 17, and the output shaft of the winding motor 19 is fixedly connected to the front of the rotating seat 191. A winding roller 192 is detachably connected between the adjacent sides of the two rotating seats 191. Push the first support arm 26 backward, then the storage roller 12 can be inserted into the back of the support vertical seat one 11, and then release the support vertical seat two 16. Through the initial elastic force of the elastic member 15, drive the support vertical seat two 16 to slide on the outer wall of the smooth rod 14, so that the support vertical seat two 16 is inserted into the end of the back of the storage roller 12, that is, the function of installing the storage roller 12 is realized. The winding roller 192 is installed on the rotating seat 191 through bolts, and the user can replace the winding roller 192. Controlling the winding motor 19 to work can drive the winding roller 192 to rotate through the transmission of the rotating seat 191, realizing the function of winding the ion membrane.

[0027] Next, the working principle of this wide-width ion membrane production and processing device will be specifically described.

[0028] As Figures 1 - 5 shown in the figure, during use, install the storage roller 12 with the wide-width ion membrane between the support vertical seat two 16 and the support vertical seat one 11, and then connect the end of the wide-width ion membrane to the outer wall of the winding roller 192. Control the winding motor 19 to work, which can drive the winding roller 192 to rotate, realizing the function of winding the ion membrane. At the same time, the ion membrane can be cut by the circular cutter head 263. At the same time, control the stepping motor 261 to work to drive the rotating shaft 262 to rotate, and synchronously drive the circular cutter head 263 to rotate, realizing the function of adjusting the angle of the circular cutter head 263.

[0029] It should be noted that in the description of the present disclosure, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0030] The above has generally described the present utility model in detail, but based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A wide-width ion membrane production and processing device, characterized in that: It includes a workbench, a cutting mechanism is arranged on the top of the workbench, and the cutting mechanism includes a lifting rod, the lifting rod is fixedly installed on the top of the workbench, a horizontal frame is fixedly installed on the outer wall inside the lifting rod, a sliding seat is slidably connected to the horizontal frame, a No. 1 support arm is fixedly installed on the bottom of the sliding seat, a stepper motor is fixedly installed on the back of the No. 1 support arm, a rotating shaft is rotatably connected to the front of the No. 1 support arm, the output shaft of the stepper motor is fixedly connected to the back of the rotating shaft, a circular cutter disc is detachably connected to the front of the rotating shaft, and a heat dissipation hole is opened on the front of the circular cutter disc.

2. A wide-width ion membrane production and processing device according to claim 1, characterized in that: A track rod is fixedly installed between the front and back sides of the inner wall of the horizontal frame, the sliding seat is slidably connected to the outer wall of the track rod, the side of the sliding seat is threadedly connected to a positioning bolt, and the threaded end of the positioning bolt is movably connected to the outer wall of the horizontal frame.

3. A wide-width ion membrane production and processing device according to claim 1, characterized in that: A second support arm is fixedly mounted on the bottom of the sliding seat, a hollow plate is fixedly mounted on the bottom of the second support arm, and an exhaust hole is opened on the back of the hollow plate.

4. A wide-width ion membrane production and processing device according to claim 3, characterized in that: A fan is fixedly connected to the front of the hollow plate, a square tube is fixedly connected to the front of the fan, and semiconductor refrigeration sheets are fixedly installed on the top and bottom of the square tube.

5. A wide-width ion membrane production and processing device according to claim 4, characterized in that: A guide frame is fixedly installed between the two sides of the inner wall of the second support arm, and an air filter plate is movably inserted into the front of the square tube.

6. A wide-width ion membrane production and processing device according to claim 1, characterized in that: A supporting vertical seat 1 and a raised seat located on the left side of the lifting rod are fixedly installed on the top of the workbench, a smooth rod is fixedly installed between the adjacent sides of the two raised seats, and a supporting vertical seat 2 is slidably connected to the outer wall of the smooth rod.

7. A wide-width ion membrane production and processing device according to claim 6, characterized in that: An elastic member is fixedly installed on the back of the second supporting vertical seat, and the back of the elastic member is fixedly connected to the outer wall of the raised seat. A storage roller is detachably connected between the adjacent sides of the first supporting vertical seat and the second supporting vertical seat.

8. A wide-width ion membrane production and processing device according to claim 7, characterized in that: A winding vertical seat 1 and a winding vertical seat 2 located on the right side of the lifting rod are fixedly installed on the top of the workbench, and the adjacent sides of the winding vertical seat 1 and the winding vertical seat 2 are rotatably connected with a rotating seat.

9. A wide-width ion membrane production and processing device according to claim 8, characterized in that: A winding motor is fixedly installed on the front of the winding vertical seat, and the output shaft of the winding motor is fixedly connected to the front of the rotating seat. A winding roller is detachably connected between the adjacent sides of the two rotating seats.