Ceramic particle production granulator

Abstract

The utility model relates to the technical field of granulation equipment, in particular to a granulator for producing ceramic particles, which comprises a granulation worktable, a plurality of groups of ceramic granulation cylinders are mounted on the top surface of the granulation worktable, and a side frame is mounted at one end of the granulation worktable. First motors which are the same as the ceramic granulation barrels in number and correspond to the ceramic granulation barrels in position are embedded in the top surface of the inclined top seat. According to the utility model, the inclined footstock and the first motor are matched for use, so that each ceramic granulation cylinder can be driven by independent and accurate power. The first motor is connected with the bottom of the ceramic granulation cylinder through the rotating head, so that the rotation of the granulation cylinder is realized, and the granulation process of ceramic particles is completed. By means of the design, the granulation efficiency and precision are improved, the requirement for large-scale production is met, and a flexible sealing mechanism is provided for the ceramic granulation barrel through the combination of the side frames, the top frame and the lifting air cylinder. The lifting cylinder is connected with the sealing cover through the piston rod, so that the lifting of the sealing cover can be conveniently controlled, and the sealing of the ceramic granulation barrel is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of granulating equipment, in particular to a granulator for producing ceramic particles. Background Art

[0002] A ceramic granulator is a machine used for manufacturing ceramsite in the ceramic industry. Its main function is to mix raw material fine powder with a certain amount of plasticizer to make agglomerates with coarser particle size, certain pseudo particle gradation and good fluidity, so as to facilitate the forming of ceramic blanks. With the development of modern industry, the performance requirements for ceramic particles are getting higher and higher. The traditional ceramic particle manufacturing equipment has a complex structure, inconvenient operation and low granulation efficiency, which cannot meet the production requirements. Content of the Utility Model

[0003] The purpose of the utility model is to provide a granulator for producing ceramic particles, so as to solve the problems of complex structure, inconvenient operation, low granulation efficiency and inability to meet production requirements of the ceramic particle manufacturing equipment mentioned in the above background art.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A granulator for producing ceramic particles, including a granulating workbench, on the top surface of which several groups of ceramic granulating cylinders are installed, and a side frame is installed at one end of the granulating workbench;

[0006] An inclined top seat is arranged on the top surface of the granulating workbench, and first motors with the same number and corresponding positions as the ceramic granulating cylinders are embedded on the top surface of the inclined top seat. A rotating head connected to the bottom of the ceramic granulating cylinder is coaxially installed on the output shaft of the first motor;

[0007] A top frame is installed on the top of the side frame, and lifting cylinders with the same number and corresponding positions as the ceramic granulating cylinders are installed on the top frame. A sealing cover for sealing the ceramic granulating cylinder is coaxially connected to the piston rod of the lifting cylinder.

[0008] Preferably, a limiting ring seat adapted to the outer diameter size of the ceramic granulating cylinder is installed on the top surface of the inclined top seat.

[0009] Preferably, several uniformly spaced and annularly arranged balls are embedded on the inner wall of the limiting ring seat.

[0010] Preferably, the bottom area of the sealing cover is larger than the opening size of the ceramic granulating cylinder.

[0011] Preferably, a plugging rod is coaxially installed at the bottom of the sealing cover.

[0012] Preferably, a second motor is embedded and installed on the bottom surface of the plugging rod, and the output shaft of the second motor is connected with a granulating disc.

[0013] Preferably, the second motor and the first motor rotate in opposite directions.

[0014] Preferably, a plurality of stirring shafts are installed on the bottom surface edge of the granulating disc, which are evenly and equidistantly arranged in a ring shape, and the bottom of the stirring shaft is arc-shaped.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. In this ceramic particle production granulator, through the combined use of the inclined top seat and the first motor, each ceramic granulating cylinder can obtain independent and precise power drive. The first motor is connected to the bottom of the ceramic granulating cylinder through a rotating head to realize the rotation of the granulating cylinder, and then complete the granulation process of ceramic particles. This design improves the granulation efficiency and accuracy, meets the requirements of large-scale production, and the combination of the side frame, top frame and lifting cylinder provides a flexible sealing mechanism for the ceramic granulating cylinder. The lifting cylinder is connected to the sealing cover through a piston rod, and the lifting of the sealing cover can be conveniently controlled to realize the sealing of the ceramic granulating cylinder.

[0017] 2. In this ceramic particle production granulator, a limit ring seat adapted to the outer diameter size of the ceramic granulating cylinder is installed on the top surface of the inclined top seat, which effectively limits the position of the ceramic granulating cylinder and enhances its stability during the working process. A plurality of balls are embedded in the inner wall of the limit ring seat, which are evenly and equidistantly arranged in a ring shape, and can reduce the frictional resistance when the ceramic granulating cylinder rotates, making its rotation smoother.

[0018] 3. In this ceramic particle production granulator, the second motor and the first motor rotate in opposite directions, which can increase the mixing and shearing force of the material during the granulation process, promote the uniform formation of ceramic particles, and improve the granulation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are further explained in detail together with the embodiments of the present utility model, but do not constitute a limitation to the present utility model.

[0020] Figure 1 is a schematic structural diagram of the present utility model;

[0021] Figure 2 is a schematic cross-sectional structural diagram of the present utility model;

[0022] Figure 3 is a schematic front view structural diagram of the present utility model.

[0023] The meanings of the reference numerals in the drawings are as follows:

[0024] 10. Ceramic granulation cylinder;

[0025] 20. Granulation workbench; 21. Tilted top seat; 22. Limit ring seat; 23. First motor; 24. Rotating head;

[0026] 30. Side frame; 31. Top frame; 32. Lifting cylinder; 33. Sealing cover; 34. Insertion rod; 35. Second motor; 36. Granulation disk; 37. Stirring shaft. Specific implementation manners

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention and the accompanying drawings of the specification. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "vertical", "horizontal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0029] A granulator for producing ceramic particles, as Figures 1 - 3As shown in the figure, it includes a granulation workbench 20. Several groups of ceramic granulation cylinders 10 are installed on the top surface of the granulation workbench 20. A side frame 30 is installed at one end of the granulation workbench 20. An inclined top seat 21 is arranged on the top surface of the granulation workbench 20. The same number of first motors 23 as the ceramic granulation cylinders 10 and corresponding in position are embedded on the top surface of the inclined top seat 21. A rotating head 24 connected to the bottom of the ceramic granulation cylinder 10 is coaxially installed on the output shaft of the first motor 23. A top frame 31 is installed on the top of the side frame 30. The same number of lifting cylinders 32 as the ceramic granulation cylinders 10 and corresponding in position are installed on the top frame 31. A sealing cover 33 for sealing the ceramic granulation cylinder 10 is coaxially connected to the piston rod of the lifting cylinder 32. By the combined use of the inclined top seat 21 and the first motor 23, each ceramic granulation cylinder 10 can obtain independent and precise power drive. The first motor 23 is connected to the bottom of the ceramic granulation cylinder 10 through the rotating head 24 to realize the rotation of the granulation cylinder, and then complete the granulation process of ceramic particles. This design improves the granulation efficiency and precision, meets the requirements of large-scale production. The combination of the side frame 30, the top frame 31 and the lifting cylinder 32 provides a flexible sealing mechanism for the ceramic granulation cylinder 10. The lifting cylinder 32 is connected to the sealing cover 33 through the piston rod, and the lifting of the sealing cover can be conveniently controlled, so as to realize the sealing of the ceramic granulation cylinder 10.

[0030] Furthermore, a limit ring seat 22 adapted to the outer diameter size of the ceramic granulation cylinder 10 is installed on the top surface of the inclined top seat 21, which effectively limits the position of the ceramic granulation cylinder 10 and enhances its stability during the working process. A number of uniformly spaced and annularly arranged balls are embedded on the inner wall of the limit ring seat 22, which can reduce the frictional resistance when the ceramic granulation cylinder 10 rotates, making its rotation smoother and further improving the granulation efficiency.

[0031] It is worth noting that the bottom area of the sealing cover 33 is larger than the opening size of the ceramic granulation cylinder 10, ensuring that the sealing cover 33 can completely cover the opening of the ceramic granulation cylinder 10 and effectively preventing the leakage of materials during the granulation process.

[0032] Specifically, a plug-in rod 34 is coaxially installed at the bottom of the sealing cover 33. A second motor 35 is embedded and installed on the bottom surface of the plug-in rod 34. The output shaft of the second motor 35 is connected to a granulation disk 36. By controlling the lifting of the sealing cover 33 through the lifting cylinder 32, the distance between the granulation disk 36 and the ceramic granulation cylinder 10 can be conveniently adjusted to meet different granulation requirements.

[0033] Among them, the rotation directions of the second motor 35 and the first motor 23 are opposite, which can increase the mixing and shearing force of the materials during the granulation process, promote the uniform formation of ceramic particles and improve the granulation effect.

[0034] In addition, a number of stirring shafts 37 are evenly and equidistantly arranged in a ring at the bottom edge of the granulating disk 36, which can further stir and crush the materials, promote the formation of ceramic particles. The bottom of the stirring shaft 37 is arc-shaped, which can reduce the frictional resistance with the materials, make the stirring more uniform, and at the same time prevent the materials from caking during the stirring process.

[0035] The working principle of this ceramic particle production granulator: The operator controls the lifting cylinder 32 to raise the sealing cover 33, adds an appropriate amount of ceramic raw materials into the ceramic granulating cylinder 10, lowers the sealing cover 33 through the lifting cylinder 32 to seal the ceramic granulating cylinder 10, and starts the granulating process. The first motor 23 is started to drive the ceramic granulating cylinder 10 to rotate. According to the granulating process requirements, the rotation speed and rotation time of the first motor 23 are adjusted to control the rotation speed and granulating time of the ceramic granulating cylinder 10. When the granulating process is completed, the sealing cover 33 is raised through the lifting cylinder 32, the ceramic granulating cylinder 10 is opened, and the granulated ceramic particles are collected.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A granulator for producing ceramic particles, comprising a granulation workbench (20), characterized in that: A plurality of groups of ceramic granulation cylinders (10) are installed on the top surface of the granulation workbench (20), and a side frame (30) is installed on one end of the granulation workbench (20); The top surface of the granulation workbench (20) is provided with an inclined top seat (21), and the top surface of the inclined top seat (21) is embedded with first motors (23) of the same number and corresponding position as the ceramic granulation cylinder (10), and a rotating head (24) connected to the bottom of the ceramic granulation cylinder (10) is coaxially mounted on the output shaft of the first motor (23); A top frame (31) is installed on the top of the side frame (30), and lifting cylinders (32) of the same number and corresponding positions as the ceramic granulation cylinders (10) are installed on the top frame (31), and the piston rods of the lifting cylinders (32) are coaxially connected to a sealing cover (33) for sealing the ceramic granulation cylinder (10).

2. The ceramic granule production granulator according to claim 1, characterized in that: A limiting ring seat (22) matching the outer diameter of the ceramic granulation cylinder (10) is installed on the top surface of the inclined top seat (21).

3. The ceramic granule production granulator according to claim 2, characterized in that: A plurality of balls arranged evenly and equidistantly in a ring shape are embedded on the inner wall of the limiting ring seat (22).

4. The ceramic granule production granulator according to claim 1, characterized in that: The bottom area of ​​the sealing cover (33) is larger than the opening size of the ceramic granulation cylinder (10).

5. The ceramic granule production granulator according to claim 1, characterized in that: A plug-in rod (34) is coaxially mounted on the bottom of the sealing cover (33).

6. The ceramic granule production granulator according to claim 5, characterized in that: A second motor (35) is embedded and installed on the bottom surface of the plug-in rod (34), and an output shaft of the second motor (35) is connected to a granulation disk (36).

7. The ceramic granule production granulator according to claim 6, characterized in that: The second motor (35) and the first motor (23) rotate in opposite directions.

8. The ceramic granule production granulator according to claim 6, characterized in that: A plurality of stirring shafts (37) arranged evenly and equidistantly in a ring shape are installed on the bottom edge of the granulation disk (36), and the bottom of the stirring shaft (37) is arc-shaped.

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