Ceramic tile cooling device and ceramic tile production line

Abstract

The utility model provides a ceramic tile cooling device and a ceramic tile production line, and relates to the technical field of ceramic tile production. The ceramic tile cooling device comprises a spraying assembly and a water pumping device, wherein the spraying assembly is provided with a water passing pipe and a plurality of spraying heads, and the water pumping device is arranged in the water storage device. The plurality of spraying heads are used for being arranged below the ceramic tiles at intervals, each spraying head is connected with the water passing pipe, the water pumping device is connected with the water passing pipe, and the water pumping device is used for sucking water stored in the water storage device into the water passing pipe, so that the spraying assembly sprays the bottoms of the ceramic tiles. According to the ceramic tile cooling device, the lagging deformation time of the ceramic tiles can be shortened, and the delivery efficiency of the ceramic tiles is improved. Meanwhile, the water sprayed upwards by the spraying heads is subjected to the gravity effect, so that the cooling effect is mainly achieved when the water makes contact with the bottoms of the ceramic tiles, the impact on the ceramic tiles is small, and the risk that the ceramic tiles are damaged is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of ceramic tile production, and particularly relates to a ceramic tile cooling device and a ceramic tile production line. Background Art

[0002] The information disclosed in this background art section is only intended to deepen the understanding of the overall background art of the present disclosure, and should not be regarded as an admission or any form of suggestion that this information constitutes the prior art known to those skilled in the art.

[0003] Since ceramic tiles are fired at high temperatures and quickly during the firing process, they have the characteristic of lagging deformation after leaving the kiln, that is, the ceramic tiles will deform and expose defects after cooling. Therefore, the ceramic tiles need to be left standing for a period of time after leaving the kiln before detecting whether they meet the shipping standards. Currently, for the treatment of the lagging deformation of ceramic tiles, usually the ceramic tiles are directly immersed in water for a certain period of time, and then the cooled ceramic tiles are taken out for detection and sorting, and the ceramic tiles that meet the shipping standards are packed and shipped. However, the entire immersion operation process is time-consuming and laborious, thus affecting the shipping efficiency of ceramic tiles. Summary of the Utility Model

[0004] In view of this, the purpose of the present application is to provide a ceramic tile cooling device and a ceramic tile production line, aiming to solve the technical problem of low shipping efficiency of ceramic tiles.

[0005] To achieve the above purpose, the technical solution adopted in the present application is as follows:

[0006] In a first aspect, an embodiment of the present application provides a ceramic tile cooling device, including:

[0007] A spray component, including a water pipe and a plurality of spray heads. The plurality of spray heads are used to be arranged at intervals below the ceramic tile, and each spray head is connected to the water pipe;

[0008] A water pumping device, which is used to be arranged in a water storage device and is connected to the water pipe. The water pumping device is used to suck the water stored in the water storage device into the water pipe to enable the spray component to spray the bottom of the ceramic tile.

[0009] In one of the embodiments of the first aspect, the water pipe includes a main water pipe and a plurality of branch water pipes. One end of the main water pipe is connected to the water pumping device, and each branch water pipe is respectively connected to one spray head and the part of the main water pipe away from the water pumping device.

[0010] In one of the embodiments of the first aspect, the water pipe further includes a plurality of control valves, and each control valve is arranged on one branch water pipe to control the on-off of one branch water pipe.

[0011] In one embodiment of the first aspect, the main water pipe includes a first pipe body and a second pipe body. Each water branch pipe is connected to the first pipe body, and the second pipe body is connected between the first pipe body and the water pumping device.

[0012] In one embodiment of the first aspect, the spray head includes a water connection joint and a plurality of spray pipes. The water connection joint is connected to the water pipe. The plurality of spray pipes are arranged at intervals along the circumferential direction of the water connection joint and are respectively connected to the water connection joint. Each spray pipe has a plurality of water spray holes.

[0013] In one embodiment of the first aspect, the spray head further includes a first driving member. The first driving member is connected to the water connection joint and is used to drive the water connection joint to rotate, so as to realize the rotary spraying of the bottom of the ceramic tile by the spray head.

[0014] In one embodiment of the first aspect, the ceramic tile cooling device is applied to a ceramic tile production line having a roller device. The roller device is used to convey the ceramic tile, and a plurality of the spray heads are arranged at intervals below the roller device.

[0015] In one embodiment of the first aspect, the ceramic tile cooling device further includes a frequency converter and a controller. The water pumping device is an electric water pump. The frequency converter is electrically connected to the electric water pump, and the controller is electrically connected to the frequency converter.

[0016] In one embodiment of the first aspect, the ceramic tile cooling device further includes a lifting bracket and a second driving member. The spray assembly is arranged on the lifting bracket. The second driving member is connected to the lifting bracket and is used to drive the lifting bracket to move up or down.

[0017] In a second aspect, an embodiment of the present application further provides a ceramic tile production line, including a roller device, a water storage device, and the ceramic tile cooling device according to any one of the above embodiments. The roller device is used to convey the ceramic tile, a plurality of the spray heads are arranged at intervals below the roller device, and the water pumping device is arranged in the water storage device.

[0018] The beneficial effects of the present application are:

[0019] The ceramic tile cooling device provided by the present application. Since multiple said spray heads are used to be arranged at intervals below the ceramic tile, each said spray head is connected to the water pipe, and the water pumping device is arranged in the water storage device and connected to the water pipe. In this way, the water pumping device can suck the water stored in the water storage device into the water pipe and spray the water upward through the multiple spray heads, so as to realize that the spray assembly sprays the bottom of the ceramic tile, thereby shortening the time of lag deformation of the ceramic tile and improving the shipping efficiency of the ceramic tile. At the same time, the water sprayed upward by the spray head will be affected by the gravity, so it mainly plays a cooling role when contacting the bottom of the ceramic tile, and has less impact on the ceramic tile, thereby reducing the risk of damage to the ceramic tile.

[0020] To make the above objects, features, and advantages of the present application more obvious and understandable, the following specifically provides preferred embodiments and, in conjunction with the accompanying drawings, makes the following detailed description. Brief Description of the Drawings

[0021] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0022] Figure 1 Shows a schematic structural diagram of a ceramic tile cooling device cooperating with a water storage device to spray a ceramic tile located on a roller device in some embodiments of the present application;

[0023] Figure 2 Shows a schematic structural diagram of a spray head in some embodiments of the present application.

[0024] Main Element Symbol Description:

[0025] 100 - Ceramic tile cooling device; 110 - Water pipe; 111 - Main water pipe; 1111 - First pipe body; 1112 - Second pipe body; 112 - Water branch pipe; 113 - Control valve; 120 - Spray head; 121 - Water connection joint; 122 - Spray pipe; 1221 - Spray hole; 123 - First driving member; 130 - Water pumping device; 200 - Water storage device; 300 - Roller device; 400 - Ceramic tile. Detailed Embodiments

[0026] The following details the embodiments of the present application. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application and should not be construed as a limitation of the present application.

[0027] In the description of the present application, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application.

[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "a plurality" is two or more unless otherwise specifically defined.

[0029] In the present application, unless otherwise clearly specified and limited, the terms such as "mounted", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0030] In the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0031] In a first aspect, an embodiment of the present application provides a ceramic tile cooling device 100, which relates to the technical field of ceramic tile production and is mainly applied to a ceramic tile production line for cooling the ceramic tiles 400 after they come out of the kiln, so as to shorten the time of lag deformation of the ceramic tiles 400 and make the defects of the ceramic tiles 400 exposed in advance.

[0032] Such asFigure 1 As shown, the ceramic tile cooling device 100 provided in this embodiment includes a spraying assembly and a water pumping device 130.

[0033] Among them, the spraying assembly includes a water pipe 110 and a plurality of spray heads 120. The plurality of spray heads 120 are used to be arranged at intervals below the ceramic tile 400, and each spray head 120 is connected to the water pipe 110. The water pumping device 130 is used to be arranged in the water storage device 200, and the water pumping device 130 is connected to the water pipe 110. The water pumping device 130 is used to suck the water stored in the water storage device 200 into the water pipe 110, so as to realize the spraying of the bottom of the ceramic tile 400 by the spraying assembly.

[0034] Exemplarily, the water pumping device 130 is an electric water pump, and the water storage device 200 is a water pool. Of course, the water pumping device 130 can also be a manual water pump, and the water storage device 200 can also be a water storage tank, a waste water recovery container, etc. The number of spray heads 120 can be selected as two, three, four, five, six, seven, etc., and can be specifically selected according to design needs. The number of spray heads 120 is not specifically limited here.

[0035] It should be mentioned that currently, for the treatment of the hysteretic deformation of ceramic tiles, usually the ceramic tiles are directly immersed in water for a certain period of time, and then the cooled ceramic tiles are taken out for detection and sorting, and the ceramic tiles that meet the shipping standards are packed and shipped. However, the whole immersion operation process is time-consuming and laborious, thus affecting the shipping efficiency of ceramic tiles.

[0036] It can be understood that for the ceramic tile cooling device 100 provided in this embodiment, since the plurality of spray heads 120 are used to be arranged at intervals below the ceramic tile 400, each spray head 120 is connected to the water pipe 110, and the water pumping device 130 is arranged in the water storage device 200 and is connected to the water pipe 110. In this way, the water pumping device 130 can suck the water stored in the water storage device 200 into the water pipe 110, and spray the water upward through the plurality of spray heads 120, so as to realize the spraying of the bottom of the ceramic tile 400 by the spraying assembly, thereby shortening the time of hysteretic deformation of the ceramic tile 400 and improving the shipping efficiency of the ceramic tile 400.

[0037] At the same time, the water sprayed upward by the spray head 120 will be affected by the gravity, so when it contacts the bottom of the ceramic tile 400, it mainly plays a role in cooling, and has less impact on the ceramic tile 400, thereby reducing the risk of damage to the ceramic tile 400.

[0038] Such as Figure 1As shown, in one embodiment, the water pipe 110 includes: a main water pipe 111 and a plurality of branch water pipes 112. Among them, one end of the main water pipe 111 is connected to the water pumping device 130, and each branch water pipe 112 is respectively connected to a spray head 120 and a portion of the main water pipe 111 away from the water pumping device 130.

[0039] It should be noted that the number of the branch water pipes 112 corresponds to the number of the spray heads 120, and no specific limitation is imposed on the number of the branch water pipes 112 herein.

[0040] In this embodiment, since one end of the main water pipe 111 is connected to the water pumping device 130, the portion of the main water pipe 111 away from the water pumping device 130 is connected to a plurality of branch water pipes 112, and each branch water pipe 112 is connected to a spray head 120. In this way, water can be introduced from the main water pipe 111 into a plurality of branch water pipes 112, and then sprayed to the bottom of the ceramic tile 400 through a plurality of spray heads 120, so as to cool the ceramic tile 400.

[0041] As Figure 1 shown, further, the water pipe 110 further includes a plurality of control valves 113. Each control valve 113 is disposed on a branch water pipe 112, and each control valve 113 is used to control the on / off of a branch water pipe 112.

[0042] Exemplarily, the control valve 113 can be an electromagnetic valve, a manual valve or other components capable of controlling the on / off of the branch water pipe 112, and no specific limitation is imposed on the type of the control valve 113 herein.

[0043] In this embodiment, the on / off of a plurality of branch water pipes 112 can be controlled by a plurality of control valves 113, so as to adjust the spraying range of the spraying assembly. For example, there are a total of six spray heads 120. When all six control valves 113 are opened, the spraying range is the largest. When only one of the six control valves 113 is opened, the spraying range is the smallest.

[0044] As Figure 1 shown, furthermore, the main water pipe 111 includes a first pipe body 1111 and a second pipe body 1112. Each branch water pipe 112 is connected to the first pipe body 1111, and the second pipe body 1112 is connected between the first pipe body 1111 and the water pumping device 130.

[0045] In this embodiment, the arrangement of the first pipe body 1111 facilitates the installation and layout of a plurality of branch water pipes 112. The arrangement of the second pipe body 1112 facilitates the introduction of the water in the water storage device 200 into a plurality of spray heads 120.

[0046] As Figure 2As shown, in one embodiment, the spray head 120 includes a water connection joint 121 and a plurality of spray pipes 122. The water connection joint 121 is connected to the water pipe 110. The plurality of spray pipes 122 are arranged at intervals along the circumferential direction of the water connection joint 121 and are respectively connected to the water connection joint 121. Each spray pipe 122 has a plurality of water spray holes 1221.

[0047] Exemplarily, the number of the spray pipes 122 can be selected as two, three, four, five, etc., and can be specifically selected according to design requirements, and no specific limitation is made here.

[0048] In this embodiment, since the plurality of spray pipes 122 are arranged at intervals along the circumferential direction of the water connection joint 121 and are respectively connected to the water connection joint 121, and at the same time, each spray pipe 122 has a plurality of water spray holes 1221. In this way, water can be sprayed upward through the plurality of water spray holes 1221 of the plurality of spray pipes 122, thereby increasing the spray area of the spray assembly, making the spraying more uniform, and thus improving the cooling efficiency of the ceramic tile 400.

[0049] As Figure 2 shown, further, the spray head 120 further includes a first driving member 123. The first driving member 123 is connected to the water connection joint 121, and the first driving member 123 is used to drive the water connection joint 121 to rotate, so as to realize the rotary spraying of the bottom of the ceramic tile 400 by the spray head 120.

[0050] Exemplarily, the first driving member 123 can be selected as a servo motor. Of course, the first driving member 123 can also be selected as a rotary motor, a driving motor, etc. which can also output torque, and no specific limitation is made here.

[0051] In this embodiment, since the first driving member 123 is connected to the water connection joint 121 and can drive the water connection joint 121 to rotate, so as to realize the rotary spraying of the bottom of the ceramic tile 400 by the spray head 120, that is, spraying the ceramic tile 400 within a 360° range. In this way, the ceramic tile 400 can be sprayed more uniformly, so that the temperature of the ceramic tile 400 drops rapidly.

[0052] As Figure 1 shown, in one embodiment, the ceramic tile cooling device 100 is applied to a ceramic tile production line having a roller device 300. The roller device 300 is used to convey the ceramic tile 400, and a plurality of spray heads 120 are arranged at intervals below the roller device 300.

[0053] In this embodiment, the ceramic tile 400 is conveyed by the roller device 300, so that the ceramic tile 400 is in a moving state. On this basis, a plurality of spray heads 120 are arranged at intervals below the roller device 300, and can spray the moving ceramic tile 400. Compared with soaking the ceramic tile 400 in water, spraying the moving ceramic tile 400 has a higher cooling efficiency.

[0054] In one embodiment, the ceramic tile cooling device 100 further includes a frequency converter. The water pumping device 130 is an electric water pump, and the frequency converter is electrically connected to the electric water pump.

[0055] Exemplarily, the model of the frequency converter can be selected as: Pufeide frequency converter HS360, Helu 3 series, Helu 7 series, SPD990, etc., and can be specifically selected according to design needs, and no specific limitation is made here.

[0056] In this embodiment, the frequency converter can change the working frequency of the electric water pump, thereby adjusting the water supply of the water pipe 110 to the spray head 120, and further realizing the adjustment of the water spray amount of the spray head 120.

[0057] Furthermore, the ceramic tile cooling device 100 further includes a controller, and the controller is electrically connected to the frequency converter.

[0058] In this embodiment, the controller facilitates the operator to control the frequency converter, thereby facilitating the adjustment of the water spray amount of the spray head 120.

[0059] Even further, the ceramic tile cooling device 100 further includes a circuit breaker switch and an electrical box. The circuit breaker switch is electrically connected to the electric water pump and the electrical box respectively. When the electric water pump is used beyond the preset temperature threshold, the circuit breaker switch will disconnect the electrical connection between the electric water pump and the electrical box to avoid overheating and damage of the electric water pump caused by long-term pumping.

[0060] In one embodiment, the ceramic tile cooling device 100 further includes a lifting bracket and a second driving member. The spray assembly is arranged on the lifting bracket, and the second driving member is connected to the lifting bracket for driving the lifting bracket to move up or down.

[0061] Exemplarily, the second driving member can be an electric push rod, a linear motor module and other elements that can drive the linear displacement of the lifting bracket, and no specific limitation is made here.

[0062] In this embodiment, the second driving member can drive the lifting bracket to move up or down, thereby adjusting the distance between the spray head 120 and the bottom of the ceramic tile 400, which can facilitate the operator to adjust the spray head 120 to a suitable position, so as to spray and cool the ceramic tile 400 more evenly and efficiently.

[0063] Such asFigure 1 As shown in Figure 1 , in a second aspect, an embodiment of the present application provides a ceramic tile production line, including: a roller device 300, a water storage device 200, and the ceramic tile cooling device 100 in any of the above embodiments.

[0064] Among them, the roller device 300 is used to convey the ceramic tile 400, a plurality of spray heads 120 are arranged at intervals below the roller device 300, and the water pumping device 130 is arranged in the water storage device 200.

[0065] It can be understood that when the ceramic tile cooling device 100 is used, the water pumping device 130 sucks the water in the water storage device 200 into the water pipe 110, and sprays the water upward through a plurality of spray heads 120. As the roller device 300 continuously conveys the ceramic tile 400, the water sprayed upward by the spray heads 120 can pass through the gap between two adjacent rollers of the roller device 300 to impact the bottom of the ceramic tile 400, thereby realizing the cooling of the ceramic tile 400.

[0066] It can be understood that since the ceramic tile production line provided in this embodiment has the ceramic tile cooling device 100 in any of the above embodiments, it has all the beneficial effects of the ceramic tile cooling device 100, and will not be listed one by one here.

[0067] In the description of this specification, the description with reference to terms such as "an embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0068] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present application. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present application.

Claims

1. A ceramic brick cooling device, characterized in that: include: A spray assembly, comprising a water pipe and a plurality of spray heads, wherein the plurality of spray heads are arranged at intervals below the ceramic bricks, and each of the spray heads is connected to the water pipe; A pumping device is provided in the water storage device and connected to the water pipe. The pumping device is used to suck the water stored in the water storage device into the water pipe so that the spray assembly can spray the bottom of the ceramic tile.

2. The ceramic brick cooling device according to claim 1, characterized in that: The water pipe comprises a main water pipe and a plurality of branch water pipes. One end of the main water pipe is connected to the pumping device. Each branch water pipe is respectively connected to one of the sprinkler heads and a portion of the main water pipe away from the pumping device.

3. The ceramic brick cooling device according to claim 2, characterized in that: The water pipe also includes a plurality of control valves, each of which is arranged on one of the water branch pipes and is used to control the on and off of one of the water branch pipes.

4. The ceramic brick cooling device according to claim 2, characterized in that: The water main pipe comprises a first pipe body and a second pipe body, each of the water branch pipes is connected to the first pipe body, and the second pipe body is connected between the first pipe body and the water pumping device.

5. The ceramic brick cooling device according to claim 1, characterized in that: The sprinkler head includes a water connection joint and a plurality of spray pipes, wherein the water connection joint is connected to the water pipe, the plurality of spray pipes are arranged at intervals along the circumference of the water connection joint and are respectively connected to the water connection joint, and each of the spray pipes has a plurality of spray holes.

6. The ceramic brick cooling device according to claim 5, characterized in that: The spray head also includes a first driving member, which is connected to the water connection joint and is used to drive the water connection joint to rotate, so that the spray head can perform rotational spraying on the bottom of the ceramic tile.

7. The ceramic brick cooling device according to any one of claims 1 to 6, characterized in that: The ceramic tile cooling device is applied to a ceramic tile production line having a roller device, wherein the roller device is used to convey the ceramic tiles, and a plurality of the spray heads are arranged at intervals below the roller device.

8. The ceramic brick cooling device according to any one of claims 1 to 6, characterized in that: The ceramic brick cooling device also includes a frequency converter and a controller. The water pumping device is an electric water pump. The frequency converter is electrically connected to the electric water pump, and the controller is electrically connected to the frequency converter.

9. The ceramic brick cooling device according to any one of claims 1 to 6, characterized in that: The ceramic brick cooling device also includes a lifting bracket and a second driving member, the spray assembly is arranged on the lifting bracket, and the second driving member is connected to the lifting bracket and is used to drive the lifting bracket to move upward or downward.

10. A ceramic tile production line, characterized in that: It comprises a roller device, a water storage device and the ceramic tile cooling device according to any one of claims 1 to 9, wherein the roller device is used to transport the ceramic tiles, a plurality of the spray heads are arranged at intervals below the roller device, and the pumping device is arranged in the water storage device.

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