Preforming processing system

Abstract

The utility model discloses a preforming processing system which comprises at least two heating devices, a press and a transfer mechanism, the press is used for processing materials heated by the heating devices to perform preforming operation, and the transfer mechanism comprises a first mechanical arm. The first mechanical arms are located between the heating devices and the pressing machine so as to grab materials at the heating devices and transfer the materials to the pressing machine, and the first mechanical arms correspond to the heating devices in a one-to-one mode. The preforming processing system provided by the utility model has the advantages of quickening the preforming operation rhythm and shortening the operation period.

Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment, in particular to a preforming processing system. Background Art

[0002] In the current preforming production line, the raw material heating process is single-set raw material heating (the preheating time is at least 120 seconds). After heating, the belt-type conveying device with a clamping mechanism transports the single-set raw material to the press (the conveying time is 20 seconds), and then the press performs the preforming operation on the raw material (the single forming operation time is 20 seconds). This method has a large difference in the beat time of the front and back processes, resulting in a long waiting time for the subsequent press and thus low production efficiency. Summary of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems in the related art to some extent. Therefore, an embodiment of the utility model provides a preforming processing system, which has the advantages of accelerating the preforming operation beat and shortening the operation cycle.

[0004] According to the preforming processing system of the embodiment of the utility model, the preforming processing system includes a heating device, a press and a transfer mechanism. There are at least two heating devices. The press is used to process the materials heated by the heating device for preforming operations. The transfer mechanism includes a first robotic arm, which is located between the heating device and the press to grab the materials at the heating device and transfer them to the press. The first robotic arm corresponds to the heating device one by one.

[0005] The preforming processing system according to the embodiment of the utility model has the advantages of accelerating the preforming operation beat and shortening the operation cycle. This application has the following advantages: reducing manual operation, automatically grabbing and transferring materials through the first robotic arm, reducing labor intensity and human errors; enhancing the flexibility and automation degree of the system. It avoids the problems that the heating device can only heat single-set materials with a long heating time and the shutdown of the entire preforming line due to problems, reduces the average preheating time of single-piece raw materials in the heating process, improves the utilization rate of the press, and thus greatly improves the production efficiency.

[0006] In some embodiments, the preforming processing system further includes a buffer mechanism. The buffer mechanism includes a buffer plate for storing materials and a second robotic arm for transferring the materials on the buffer plate to the press. The buffer plate is located between the press and the heating device.

[0007] In some embodiments, the heat preservation device includes an electric heating element and a temperature sensor, wherein the temperature sensor is electrically connected to the electric heating element and detects the temperature of the material on the buffer plate, and the electric heating element is connected to the buffer plate to maintain the temperature of the material on the buffer plate.

[0008] In some embodiments, a heat insulating layer is provided on the surface of the buffer plate in contact with the material, and the heat insulating layer is made of thermal insulation material.

[0009] In some embodiments, the second mechanical arm is located at the center of the buffer plate, and the bottom of the buffer plate is transmission-connected to a driving member so as to rotate relative to the second mechanical arm.

[0010] In some embodiments, the buffer plate is an annular plate, and a plurality of buffer areas for storing materials are arranged on the annular plate. A driving rack is provided at the bottom of the buffer plate, and the driving rack is transmission-connected to the driving member to drive the buffer plate to move.

[0011] In some embodiments, the electric heating element is detachably connected to the buffer plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of a preforming processing system according to an embodiment of the utility model.

[0013] Figure numerals: 1. Heating device; 2. Press; 3. First robotic arm. DETAILED DESCRIPTION

[0014] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.

[0015] According to the preforming processing system of the embodiment of the utility model, Figure 1 As shown, the preforming processing system includes a heating device 1, a press 2 and a transfer mechanism. There are at least two heating devices 1. The press 2 is used to process the material heated by the heating device 1 for preforming. The transfer mechanism includes a first robot arm 3. The first robot arm 3 is located between the heating device 1 and the press 2 to grab the material at the heating device 1 and transfer it to the press 2. The first robot arm 3 corresponds to the heating device 1 one by one. Two heating devices 1 or more heating devices 1 can shorten the overall time of the material heating step and supply it to the pressure in time for preforming. The transfer mechanism transfers the material through the first robot arm 3 to improve efficiency and avoid the problems of single transfer direction and fixed transfer time caused by the use of conveyor belt transportation.

[0016] The preforming processing system according to the embodiment of the utility model has the advantages of accelerating the preforming operation rhythm and shortening the operation cycle.

[0017] In some embodiments, the preforming processing system also includes a buffer mechanism, which includes a buffer plate for storing materials and a second robotic arm, the second robotic arm is used to transfer the materials on the buffer plate to the press 2, and the buffer plate is located between the press 2 and the heating device 1.

[0018] Specifically, the buffer mechanism can temporarily store materials, balance the operating speed difference between the heating device 1 and the press 2, and improve the overall operating efficiency. The second mechanical arm transfers the materials from the buffer plate to the press 2, further improving the flow speed of the materials.

[0019] In some embodiments, the heat preservation device includes an electric heater and a temperature sensor. The temperature sensor is electrically connected to the electric heater and detects the temperature of the material on the buffer plate. The electric heater is connected to the buffer plate to maintain the temperature of the material on the buffer plate.

[0020] Specifically, the heat preservation device can maintain the temperature of the material to ensure that the material will not affect the preforming effect due to the temperature drop during the transfer process. The temperature sensor detects the material temperature in real time, and the electric heating element adjusts the heating power as needed to ensure the stability of the material temperature.

[0021] In some embodiments, a heat insulating layer is provided on the surface of the buffer plate in contact with the material, and the heat insulating layer is made of thermal insulation material.

[0022] Specifically, the heat insulation layer can reduce heat loss and maintain the temperature of the material. The heat insulation layer is made of thermal insulation material, which can prevent the buffer plate from being burned and damaged by the high-temperature material and extend the service life of the buffer plate.

[0023] In some embodiments, the second mechanical arm is located at the center of the buffer plate, and the bottom of the buffer plate is transmission-connected to the driving member to rotate relative to the second mechanical arm.

[0024] Specifically, the drive member is driven so that the buffer plate can be rotated as needed, which is convenient for the second robot arm to grab materials and improves the flexibility and accuracy of material transfer. The second robot arm is located at the center of the buffer plate to reduce the stroke of the second robot arm, and the rotation of the buffer plate around the second robot arm can shorten the grabbing path of the second robot arm and improve the grabbing efficiency. It can be understood that the first point of the buffer plate is adjacent to the heating device 1, the second point of the buffer plate is symmetrical to the first point about the center of the buffer plate, and the second point of the buffer plate is adjacent to the press 2. The second robot arm transfers the material at the heating device 1 to the first point of the buffer plate, rotates the buffer plate to the first point adjacent to the press 2, and the first robot arm 3 transfers the material to the press 2. At the same time, the second robot arm can grab the material and store it at the second point, thereby speeding up the grabbing process, shortening the grabbing path, and improving efficiency.

[0025] In some embodiments, the buffer plate is an annular plate, and a plurality of buffer zones for storing materials are arranged on the annular plate. A driving rack is provided at the bottom of the buffer plate, and the driving rack is in transmission connection with a driving member to drive the buffer plate to move.

[0026] Specifically, the layout of the annular buffer plate is reasonable, improving the space utilization rate. A plurality of buffer zones can store different materials simultaneously, improving the parallelism of material processing. The driving rack is an annular rack, and the driving member can be a forward and reverse motor. A gear is sleeved on the output end of the forward and reverse motor, and the gear meshes with the annular rack. The motor drives the gear to rotate and then drives the annular rack to rotate.

[0027] In some embodiments, the electric heating element is detachably connected to the buffer plate.

[0028] Specifically, the detachable connection of the electric heating element facilitates maintenance and replacement, improving the reliability of the system. The electric heating element can be a resistance wire, a ceramic heater, an electromagnetic induction heater, etc. When the electric heating element fails, it can be quickly replaced without affecting the overall production progress.

[0029] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0030] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0031] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation" and the like shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection, an electrical connection, or communication with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0033] In the present utility model, terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0034] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Any changes, modifications, substitutions and variations made by those of ordinary skill in the art to the above embodiments are within the protection scope of the present utility model.

Claims

1. A preforming processing system, characterized in that: include: A heating device, wherein the heating device has at least two parts; A press, the press is used to process the material heated by the heating device for preforming; The transfer mechanism includes a first robotic arm, wherein the first robotic arm is located between the heating device and the press to grab the material at the heating device and transfer it to the press, and the first robotic arm corresponds to the heating device one by one.

2. The preforming processing system according to claim 1, characterized in that: It also includes a buffer mechanism, which includes a buffer plate for storing materials and a second mechanical arm, the second mechanical arm is used to transfer the materials on the buffer plate to the press, and the buffer plate is located between the press and the heating device.

3. The preforming processing system according to claim 2, characterized in that: It also includes a heat preservation device, which includes an electric heating element and a temperature sensor. The temperature sensor is electrically connected to the electric heating element and detects the temperature of the material on the buffer plate. The electric heating element is connected to the buffer plate to maintain the temperature of the material on the buffer plate.

4. The preforming processing system according to claim 2, characterized in that: A heat insulating layer is arranged on the surface of the buffer plate in contact with the material, and the heat insulating layer is made of thermal insulation material.

5. The preforming processing system according to claim 2, characterized in that: The second mechanical arm is located at the center of the buffer plate, and the bottom of the buffer plate is transmission-connected to the driving member so as to rotate relative to the second mechanical arm.

6. The preforming processing system according to claim 5, characterized in that: The buffer plate is an annular plate, and a plurality of buffer areas for storing materials are arranged on the annular plate. A driving rack is provided at the bottom of the buffer plate, and the driving rack is transmission-connected to the driving member to drive the buffer plate to move.

7. The preforming processing system according to claim 3, characterized in that: The electric heating element is detachably connected to the buffer plate.

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