Refractory brick conveyor

By using cross-set rollers and seamless canvas friction belts on the refractory brick conveyor, the problem of flaws and low conveying efficiency in the transport process is solved, and more efficient refractory brick conveying and higher production efficiency are achieved.

CN223031946UActive Publication Date: 2025-06-27JINJIANG GUANHUA MASCH CO LTD
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Patent Information

Application Number
CN202422171217.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-06-27
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

When existing conveyors convey refractory bricks, the refractory bricks are hard and brittle, and they are prone to impact the roller during the conveying process and cause defects, which affects product yield and production efficiency, and insufficient friction leads to a decrease in conveying efficiency.

Method used

A refractory brick conveyor is designed, using a cross-set active roller and driven roller, and a seamless canvas friction belt with wear resistance and tensile resistance is provided on the roller. The conveying speed is controlled by the drive device, and a safety bar and fluent strip are provided on the rack to prevent the refractory brick from rolling over.

Benefits of technology

It improves the conveying efficiency of refractory bricks, reduces slippage caused by insufficient friction, protects the rollers and refractory bricks, and improves production efficiency and product yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveying equipment, in particular to a refractory brick conveyor which comprises a machine frame, a plurality of driving rollers rotatably arranged on the machine frame and a driving device arranged on the machine frame and used for driving the driving rollers to rotate, and a plurality of driven rollers are further rotatably arranged between the driving rollers. A plurality of friction belts with wear resistance and tensile property are arranged on the driving roller and the driven roller through positioning devices.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveying equipment, in particular to a refractory brick conveyor. Background Art

[0002] Refractory bricks are a kind of building material for kilns and are often used in buildings in the high-temperature calcination industry. During the processing and production of refractory bricks, conveyors are usually required to transport the refractory bricks. At present, most conveyors usually use rollers to directly transport refractory bricks. However, due to the hard and brittle characteristics of refractory bricks, refractory bricks are prone to defects after colliding with rollers during transportation, affecting product yield and thus affecting overall production efficiency. In addition, when encountering large refractory bricks, the conveying efficiency is easily reduced due to insufficient friction, affecting the conveying efficiency of the entire production line. Utility Model Content

[0003] Therefore, in view of the above problems, the utility model proposes a refractory brick conveyor.

[0004] To achieve the above-mentioned purpose, the technical solution of the utility model is to provide a refractory brick conveyor, including a frame, a plurality of active rollers rotatably arranged on the frame, and a driving device arranged on the frame for driving the active rollers to rotate, and a plurality of driven rollers rotatably arranged between the active rollers, and a plurality of friction belts with wear resistance and tensile resistance are arranged on the active rollers and the driven rollers through positioning devices.

[0005] A further improvement is that the positioning device includes: a plurality of first positioning ring grooves opened on the active roller, a plurality of second positioning ring grooves opened on the driven roller and corresponding to the first positioning ring grooves, the friction belt is wound around the active roller and the driven roller and is located in the first positioning ring groove, and the thickness of the friction belt is greater than the depth of the first positioning ring groove and the second positioning ring groove.

[0006] A further improvement is that the friction belt is a seamless canvas belt.

[0007] A further improvement is that the driving device includes: a double-tooth transmission sprocket arranged on one end of the active roller, a reduction gear box arranged on the frame, and a servo motor fixedly arranged on the reduction gear box and connected to the input shaft of the reduction gear box, a driving sprocket is arranged on the output shaft of the reduction gear box, the driving sprocket is connected to the double-tooth transmission sprocket at the end of the frame through a first transmission chain, and any double-tooth transmission sprocket is connected to any double-tooth transmission sprocket closest to it through a second transmission chain.

[0008] A further improvement is that: the frame is also provided with an adjustment device for adjusting the tightness of the friction belt.

[0009] Further improvements are as follows: The adjustment device includes two tensioning seats arranged at the end of the frame, strip-shaped holes opened on the tensioning seats, and a roller shaft that can be slidably arranged in the strip-shaped holes through a sliding device. A transition roller is rotatably arranged on the roller shaft.

[0010] Further improvements are as follows: The sliding device includes a screw arranged in the strip-shaped hole, a positioning hole opened on the roller shaft for the roller shaft to slide on the screw, and positioning nuts locked on both sides of the roller shaft on the screw.

[0011] Further improvements are as follows: A number of vertical seat bearings with corresponding axes are arranged on the left and right sides of the frame. Both the driving roller and the driven roller are arranged in the inner rings of the vertical seat bearings.

[0012] Further improvements are as follows: A safety railing for preventing large refractory bricks from tipping over is also arranged on the frame.

[0013] Further improvements are as follows: A number of flow strips are also arranged on at least one side of the safety railing to convert the frictional force during the conveying collision of refractory bricks.

[0014] The advantages and beneficial effects of the present utility model are as follows:

[0015] The structure is simple and convenient to use. It is cross-arranged on the driving roller and the driven roller. While enhancing the pressure-bearing conveying capacity of the conveyor, it can also reduce the overall cost of the conveyor. Moreover, a friction belt with tensile strength and wear resistance is wound around it, which can further improve the conveying efficiency of large refractory bricks, avoid slipping due to insufficient frictional force, enhance the convenience of using the conveyor, and at the same time prevent the refractory bricks from directly hitting the roller to generate impact, protecting the roller and the refractory bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional schematic diagram of a refractory brick conveyor of the present utility model Figure 1 ;

[0017] Figure 2 is a three-dimensional schematic diagram of a refractory brick conveyor of the present utility model Figure 2 ;

[0018] Figure 3 is a side view schematic diagram of a refractory brick conveyor of the present utility model;

[0019] Figure 4 is a partially enlarged schematic diagram of part A of a refractory brick conveyor of the present utility model;

[0020] In the figure: 1, frame; 2, driving roller; 3, driven roller; 4, friction belt; 5, first positioning ring groove; 6, second positioning ring groove; 7, double-tooth drive sprocket; 8, reduction gearbox; 9, servo motor; 10, driving sprocket; 11, first drive chain; 12, second drive chain; 13, tensioning seat; 14, strip hole; 15, roller shaft; 16, transition roller; 17, screw; 18, positioning hole; 19, positioning nut; 20, vertical seat bearing; 21, safety fence; 22, flow bar. Specific Embodiment

[0021] The following combines the drawings and embodiments to further describe the specific embodiments of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.

[0022] As Figures 1 - 4 shown, a refractory brick conveyor includes a frame 1, a plurality of driving rollers 2 rotatably arranged on the frame 1, and a driving device arranged on the frame 1 for driving the driving rollers 2 to rotate. A plurality of driven rollers 3 are also rotatably arranged between the driving rollers 2, and a plurality of friction belts 4 with wear resistance and tensile strength are arranged on the driving rollers 2 and the driven rollers 3 through a positioning device.

[0023] To facilitate the installation of the friction belt 4 and prevent the friction belt 4 from running off, the positioning device includes: a plurality of first positioning ring grooves 5 opened on the driving roller 2, and a plurality of second positioning ring grooves 6 opened on the driven roller 3 corresponding to the first positioning ring grooves 5. The friction belt 4 is wound around the driving roller 2 and the driven roller 3 and is located in the first positioning ring grooves 5, and the thickness of the friction belt 4 is greater than the depths of the first positioning ring grooves 5 and the second positioning ring grooves 6.

[0024] To enable the friction belt 4 to have the effects of wear resistance, tensile resistance, and a certain frictional force, and also have a certain heat resistance, so that it can be used for a long time in a relatively high-temperature environment, the friction belt 4 is a seamless canvas belt.

[0025] To facilitate the control of the refractory brick conveying speed, the driving device includes: a double-tooth drive sprocket 7 arranged at one end of the driving roller 2, a reduction gearbox 8 arranged on the frame 1, a servo motor 9 fixedly arranged on the reduction gearbox 8 and connected to the input shaft of the reduction gearbox 8. An active sprocket 10 is arranged on the output shaft of the reduction gearbox 8. The active sprocket 10 is connected to the double-tooth drive sprocket 7 at the end of the frame 1 through a first drive chain 11, and any two double-tooth drive sprockets 7 are respectively connected through a second drive chain 12.

[0026] To prevent the conveyor from jamming foreign objects, protect workers, and improve safety, a protective cover is also provided on the frame 1 to protect the double-tooth drive sprocket 7, the driving sprocket 10, the first drive chain 11, and the second drive chain 12.

[0027] To facilitate the adjustment of the tightness of the friction belt 4, an adjustment device for adjusting the tightness of the friction belt 4 is also provided on the frame 1. The adjustment device includes: two tension seats 13 provided at the end of the frame 1, a strip-shaped hole 14 opened on the tension seat 13, and a roller shaft 15 that can be slidably arranged in the strip-shaped hole 14 through a sliding device. A transition roller 16 is rotatably arranged on the roller shaft 15. The sliding device includes: a screw 17 arranged in the strip-shaped hole, a positioning hole 18 opened on the roller shaft 15 for allowing the roller shaft 15 to slide on the screw 17, and positioning nuts 19 locked on both sides of the roller shaft 15 on the screw 17.

[0028] To facilitate the installation of the driving roller 2 and the driven roller 3, a number of vertical seat bearings 20 with corresponding axes are provided on the left and right sides of the frame 1. The driving roller 2 and the driven roller 3 are both arranged in the inner rings of the vertical seat bearings 20.

[0029] To prevent the large refractory bricks from tipping over during transportation, a safety railing 21 for preventing the large refractory bricks from tipping over is also provided on the frame 1.

[0030] To make the transportation of refractory bricks smoother, a number of flow strips 22 are also provided on at least one side of the safety railing 21 to convert the frictional force during the collision of the refractory brick transportation.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and explanations only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A refractory brick conveyor, comprising a frame, a plurality of active rollers rotatably arranged on the frame, and a driving device arranged on the frame for driving the active rollers to rotate, characterized in that: A plurality of driven rollers can be rotatably arranged between the active rollers, and a plurality of friction belts with wear resistance and tensile resistance are arranged on the active rollers and the driven rollers through positioning devices.

2. A refractory brick conveyor according to claim 1, characterized in that: The positioning device includes: a plurality of first positioning ring grooves formed on the active roller, and a plurality of second positioning ring grooves formed on the driven roller and corresponding to the first positioning ring grooves. The friction belt is wound around the active roller and the driven roller and is located in the first positioning ring groove. The thickness of the friction belt is greater than the depth of the first positioning ring groove and the second positioning ring groove.

3. A refractory brick conveyor according to claim 1, characterized in that: The friction belt is a seamless canvas belt.

4. A refractory brick conveyor according to claim 1, characterized in that: The driving device includes: a double-toothed transmission sprocket arranged on one end of the active roller, a reduction gear box arranged on the frame, and a servo motor fixedly arranged on the reduction gear box and connected to the input shaft of the reduction gear box. A driving sprocket is arranged on the output shaft of the reduction gear box. The driving sprocket is connected to the double-toothed transmission sprocket at the end of the frame through a first transmission chain, and any double-toothed transmission sprocket is connected to any double-toothed transmission sprocket closest to it through a second transmission chain.

5. A refractory brick conveyor according to claim 1, characterized in that: The frame is also provided with an adjusting device for adjusting the tightness of the friction belt.

6. A refractory brick conveyor according to claim 5, characterized in that: The adjustment device comprises: two tensioning seats arranged at the ends of the frame, a strip hole opened on the tensioning seat, a roller shaft slidably arranged in the strip hole through a sliding device, and a transition roller rotatably arranged on the roller shaft.

7. A refractory brick conveyor according to claim 6, characterized in that: The sliding device comprises: a screw rod arranged in the strip hole, a positioning hole opened on the roller shaft for making the roller shaft slide on the screw rod, and positioning nuts locked on the screw rod and located on both sides of the roller shaft.

8. A refractory brick conveyor according to claim 1, characterized in that: A plurality of vertical seat bearings with corresponding axes are arranged on the left and right sides of the frame, and the active roller and the driven roller are both arranged on the inner rings of the vertical seat bearings.

9. A refractory brick conveyor according to claim 1, characterized in that: The frame is also provided with a safety fence for preventing the large refractory bricks from tipping over.

10. A refractory brick conveyor according to claim 9, characterized in that: The safety fence on at least one side is also provided with a plurality of smooth strips for transferring the friction force during collision with the conversion refractory bricks.