Plate frame conveying mechanism

By designing an automated plate rack conveyor mechanism, using belt conveying structure and detection sensors, the automatic loading and unloading of the plate rack is realized, solving the problems of extended and interruption of plate laying time caused by manual influence in the prior art, and improving production efficiency and plate rack replacement efficiency.

CN223031964UActive Publication Date: 2025-06-27JIANGSU TOP INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422113801.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-27
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing PCB automatic plate placement machine is affected by manual operation during the docking and conveying of the plate frame, resulting in the extended and interrupted plate placement time, which is unable to meet the production speed requirements.

Method used

A plate rack conveying mechanism is designed, using a belt conveying structure and detection sensor to automatically complete the loading and unloading operation of the plate rack and reduce manual intervention. The mechanism includes a plate frame conveying wall panel, drive pulley, conveying belt, drive motor and support assembly, and uses a conveying belt and detection sensor to achieve automatic movement and positioning of the plate frame.

Benefits of technology

The automatic conveying and positioning of the plate frame is realized, which solves the problems of low manual feeding efficiency and long intervals, improves the efficiency of the plate frame replacement, and simplifies the disassembly and assembly and maintenance process of the support wheel.

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Abstract

The utility model relates to the technical field of grillage conveying, and discloses a grillage conveying mechanism which is characterized in that two conveying belts are mounted on two sides of the upper part of a grillage conveying wall plate through driving belt wheels under the driving of a driving motor, and side baffles and detection sensors are arranged on the sides of the grillage conveying wall plate; the conveying belt arranged on the upper portion of the grillage conveying wallboard is used for replacing manual work to move and convey the grillage, the feeding and discharging operation of the grillage can be automatically completed in cooperation with positioning detection of the detection sensor, the device can be perfectly connected and matched with an automatic PCB throwing and collecting machine, work is coherent, and the problems that manual feeding is low in efficiency and long in interval time are solved; the grillage supporting wheel is of a split type structure convenient to disassemble, the middle section of the mounting shaft column is connected and mounted by matching an inserting structure with a spring, the two ends of the mounting shaft column are supported and mounted with connecting convex columns on the side of the free roller in an embedded mode, and the grillage supporting wheel can be quickly disassembled and assembled when needed; and replacement and maintenance operations of the grillage supporting wheels are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of pallet conveying, in particular to a pallet conveying mechanism. Background Technique

[0002] The PCB automatic loading and unloading machine is a device that places PCB boards from a carrier onto a PCB production line. The PCB automatic board placing machine rotates the PCB board on the carrier by a flipping mechanism by a certain angle and then places it on the conveying section. With the development of the times, the production line's requirement for the board placing speed is continuously increasing to ensure that the PCB board is placed on the conveying section stably, quickly, and without interruption, and the PCB board cannot be scratched.

[0003] The pallet of the existing automatic board placing machine realizes the up and down docking of the pallet manually. After placing the board, it is necessary to wait for the operator to place the pallet carrier on the equipment docking position before placing the next PCB board. Affected by the manual operation, the board cannot be placed on the conveying section before the pallet is placed, and it is necessary to wait for the operator to complete the pallet docking and then the board placing machine returns to the carrier. The flipping mechanism waits at the conveying section for a long time, resulting in an extended board placing time and an interrupted board placing, which cannot meet the production speed. Therefore, a pallet conveying mechanism is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a pallet conveying mechanism to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A pallet conveying mechanism includes a pallet conveying wall panel, a driving pulley, a conveying belt, a driving motor, and a supporting component. The conveying belts are arranged in pairs. The two conveying belts are installed on the upper sides of both sides of the pallet conveying wall panel through the driving pulley under the drive of the driving motor. Side baffles and detection sensors are arranged on the sides of the pallet conveying wall panel.

[0006] The supporting component is used for the moving support of the pallet. The supporting component includes a mounting shaft column, a pallet support wheel, a spring, and a free roller. The free roller is rotatably supported in the middle of the conveying belt. The pallet support wheel is detachably installed between the two free rollers through the mounting shaft column. The mounting shaft column is arranged in a split structure, and the middle part of the mounting shaft column is inserted and installed under the pushing of the spring.

[0007] Preferably, the above pallet conveying wall panels are arranged in parallel pairs. The driving pulley is rotatably installed on the front and rear sides of the pallet conveying wall panel through a rotating shaft, and the conveying belt is installed on the upper part of the driving pulley.

[0008] Preferably, a speed reducer is fixedly installed on the rear side of the above-mentioned plate frame conveying wall panel. The driving motor is fixedly installed on the side of the speed reducer through bolts. The rotating shaft end of the driving motor is fixedly connected to the input rotating shaft end of the speed reducer. Synchronous belt pulleys are fixedly installed on the output rotating shaft end of the speed reducer and the rotating shaft end of the driving belt pulley respectively. A synchronous belt is installed above the two synchronous belt pulleys.

[0009] Preferably, a sensor mounting seat is fixedly installed on the side of the above-mentioned plate frame conveying wall panel through bolts. The detection sensor is fixedly installed in the middle of the sensor mounting seat. The detection end of the sensor mounting seat faces the upper conveying side of the conveying belt.

[0010] Preferably, the above-mentioned side baffles are arranged in pairs, and the two side baffles are symmetrically and fixedly installed on the upper sides of the two side plate frame conveying wall panels respectively.

[0011] Preferably, a plurality of the above-mentioned free rollers are provided. A plurality of the free rollers are evenly and rotatably installed on the side of the plate frame conveying wall panel at equal intervals through a rotating shaft. A connecting convex column is fixed in the middle of the side of the free roller. A convex column slot is provided at the end of the mounting shaft column. The connecting convex column is inserted into the convex column slot in an engaging manner.

[0012] Preferably, the above-mentioned plate frame support wheel is rotatably installed at a fixed point on the upper part of the mounting shaft column. A connecting plug column is fixed at one end of the mounting shaft column, and a connecting jack is provided at the end of the other mounting shaft column. The connecting plug column is inserted into the connecting jack in an engaging manner. A spring is installed in a resisting manner at the end of the connecting plug column. A fastening bolt is installed in a screw hole provided on the side of the connecting jack.

[0013] Compared with the prior art, the present invention adopts the above technical solutions and has the following technical effects:

[0014] This conveying mechanism adopts a belt-type conveying structure. The conveying belt arranged on the upper part of the plate frame conveying wall panel is used to replace manual movement and conveyance of the plate frame. With the positioning detection of the detection sensor, the loading and unloading operations of the plate frame can be automatically completed, and it can be perfectly connected and coordinated with the PCB automatic board feeding and receiving machine. The work is coherent, solving the problems of low efficiency and long interval time of manual feeding. The device has a compact structure and high working efficiency, greatly increasing the replacement efficiency of the plate frame. In addition, the plate frame support wheel is provided with a split and easily detachable structure. The middle section of the mounting shaft column is connected and installed by using a plug-in structure and a spring. The two ends of the mounting shaft column are supported and installed by engaging with the connecting convex columns on the side of the free roller. When needed, the plate frame support wheel can be quickly disassembled and assembled. The structure is simple and the disassembly and assembly are convenient, which is conducive to the replacement and maintenance operations of the plate frame support wheel. Description of the Drawings

[0015] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can also be obtained based on these drawings.

[0016] Figure 1 Schematic diagram of the overall three-dimensional structure of the present utility model;

[0017] Figure 2 Schematic diagram of the three-dimensional structure of the support component of the present utility model;

[0018] Figure 3 Schematic diagram of the disassembled structure of the support component of the present utility model;

[0019] Figure 4 For the present utility model Figure 3 Schematic diagram of the structure of area A.

[0020] Explanation of reference numerals: 1, plate frame conveying wall panel; 2, driving pulley; 3, conveying belt; 4, driving motor; 5, detection sensor; 6, mounting shaft column; 7, plate frame support wheel; 8, spring; 9, free roller; 10, speed reducer; 11, synchronous belt; 12, side baffle; 13, sensor mounting seat; 14, connecting convex column; 15, convex column slot; 16, connecting plug column; 17, connecting jack; 18, fastening bolt. Detailed implementation manners

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0022] It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those who are familiar with this technology to understand and read, and are not used to limit the limiting conditions that the present application can be implemented. Therefore, they do not have a substantial technical meaning. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects that the present application can produce and the purposes that can be achieved, should still fall within the scope that the technical content disclosed in the present application can cover.

[0023] Embodiment

[0024] Please refer to Figures 1-4, the present utility model provides a technical solution: a plate rack conveying mechanism, including a plate rack conveying wall panel 1, a driving pulley 2, a conveying belt 3, a driving motor 4 and a supporting component. The plate rack conveying wall panel 1 is used for the installation and support of the conveying belt 3. As shown in the appendix Figure 1 As shown, the plate rack conveying wall panels 1 are arranged in parallel pairs. The driving pulleys 2 are rotatably installed on the front and rear sides of the plate rack conveying wall panels 1 through rotating shafts. The conveying belts 3 are arranged in pairs and are installed on the upper part of the driving pulleys 2.

[0025] In order to drive the operation of the conveying belt 3, a speed reducer 10 is fixedly installed on the rear side edge of the plate rack conveying wall panel 1. The driving motor 4 is fixedly installed on the side of the speed reducer 10 through bolts. The rotating shaft end of the driving motor 4 is fixedly connected to the input rotating shaft end of the speed reducer 10. In order to transmit the driving force, synchronous belt pulleys are fixedly installed on the output rotating shaft end of the speed reducer 10 and the rotating shaft end of the driving pulley 2 respectively. A synchronous belt 11 is installed on the upper part of the two synchronous belt pulleys. The two conveying belts 3 are installed on the upper sides of both sides of the plate rack conveying wall panel 1 through the driving pulley 2 under the drive of the driving motor 4. Using the conveying belt 3 arranged on the upper part of the plate rack conveying wall panel 1 to replace manual movement and conveyance of the plate rack, and cooperating with the positioning detection of the detection sensor 5, the loading and unloading operation of the plate rack can be automatically completed, and it can be perfectly connected and cooperated with the PCB automatic board loading and unloading machine. The work is coherent, solving the problems of low efficiency and long interval time of manual feeding. The device has a compact structure, high working efficiency, and greatly increases the replacement efficiency of the plate rack.

[0026] In order to guide and position the plate rack, side baffles 12 and a detection sensor 5 are arranged on the side of the plate rack conveying wall panel 1. The detection sensor 5 is an optical fiber sensor, and the plate rack on the upper part of the conveying belt 3 can be detected through the detection sensor 5. In order to connect and install the detection sensor 5, as shown in the appendix Figure 1 As shown, a sensor mounting seat 13 is fixedly installed on the side of the plate rack conveying wall panel 1 through bolts. The detection sensor 5 is fixedly installed in the middle of the sensor mounting seat 13. The detection end of the sensor mounting seat 13 faces the upper conveying side of the conveying belt 3. The in-place situation of the plate rack is judged through the detection signal of the detection sensor 5 to achieve accurate docking. The side baffles 12 are arranged in pairs, and the two side baffles 12 are symmetrically fixed on the upper side edges of the two side plate rack conveying wall panels 1 respectively. Through side pushing and guiding, the plate rack can be rectified and positioned during the movement process.

[0027] The supporting component is used for the moving support of the plate rack. The supporting component includes a mounting shaft column 6, a plate rack supporting wheel 7, a spring 8 and a free roller 9. A plurality of free rollers 9 are provided. As shown in the appendix Figure 1As shown in the figure, a plurality of free rollers 9 are evenly and rotatably installed at equal intervals on the side of the plate rack conveying wall plate 1 through a rotating shaft. The free rollers 9 are rotatably supported in the middle of the conveying belt 3. In order to be installed and connected to the installation shaft column 6, a connecting convex column 14 is fixed in the middle of the side of the free roller 9, as shown in the appendix Figure 2 As shown in the figure, a convex column slot 15 is provided at the end of the installation shaft column 6. The connecting convex column 14 is fitted and inserted into the convex column slot 15 to realize the fitting installation and support of the end of the installation shaft column 6. The plate rack support wheel 7 is fixedly and rotatably installed on the upper part of the installation shaft column 6 for the moving support of the plate rack, as shown in the appendix Figure 3 As shown in the figure, the installation shaft column 6 is arranged in a split structure. A connecting plug column 16 is fixed at the end of one side of the installation shaft column 6, and a connecting jack 17 is provided at the end of the other side of the installation shaft column 6. The connecting plug column 16 is fitted and inserted into the connecting jack 17. In order to provide elastic pre-tightening force, a spring 8 is abutted and installed at the end of the connecting plug column 16. The middle part of the installation shaft column 6 is inserted and installed under the abutting and pushing of the spring 8. When needed, the plate rack support wheel 7 can be quickly disassembled and assembled. The structure is simple and the disassembly and assembly are convenient, which is beneficial to the replacement and maintenance operations of the plate rack support wheel 7. In order to lock and limit the middle connection part of the installation shaft column 6, a fastening bolt 18 is installed in the screw hole provided on the side of the connecting jack 17.

[0028] Working principle or structural principle: During work, the driving motor 4 is used as the power to drive the synchronous belt 11 to drive the main transmission shaft to rotate. The main transmission shaft drives the conveying belt 3 to move together to realize the moving conveying of the plate rack. Driven by the conveying belt 3, the plate rack moves to the grabbing position of the sheet material. During the moving process, the plate rack is offset and corrected under the pushing and guiding action of the side baffle 12 on the side, and the position of the plate rack is detected by the detection sensor 5 to judge whether the movement of the plate rack is in place, ensuring the accuracy of docking. Then, the plate loading and unloading machine moves and transports the sheet material on the upper part of the plate rack. During the transportation process, the conveying belt 3 drives the plate rack to perform calibration displacement to automatically adjust the feeding position. At the same time, when the PCB sheet material becomes less, the conveying belt 3 drives the plate to be in a suitable position to avoid the situation of not being able to suck or firmly suck the plate, resulting in plate dropping and jamming, damaging the machine equipment or stopping the machine. When the sheet material is used up, after being grabbed and transported out, the driving motor 4 rotates reversely to drive the plate rack to move out. Then, the next plate rack is replaced, and the movement positioning of the plate rack is completed through the cooperation of the detection sensor 5 and the side baffle 12 to ensure the accurate placement of the plate rack. Then, the PCB turning device returns and coincides with the plate rack again to perform the plate placing action for the next PCB board;

[0029] After the equipment is used, when maintaining or repairing and replacing the plate rack support wheel 7, only need to loosen and remove the fastening bolt 18 in the middle of the installation shaft column 6, then hold one side of the installation shaft column 6 and push hard to make the connecting plug column 16 further inserted, and through retraction, the end of the installation shaft column 6 is separated from the connecting convex column 14 on the side of the free roller 9, and the disassembly operation of the plate rack support wheel 7 can be completed.

[0030] In summary, this conveying mechanism adopts a belt-type conveying structure. The conveying belt 3 arranged above the plate frame for conveying the wallboard 1 is used to replace manual movement and conveyance of the plate frame. With the positioning detection of the detection sensor 5, the loading and unloading operations of the plate frame can be automatically completed, and it can be perfectly connected and coordinated with the PCB automatic board loading and unloading machine. The continuous operation solves the problems of low efficiency and long interval time of manual feeding. The device has a compact structure and high working efficiency, greatly increasing the replacement efficiency of the plate frame. Moreover, the plate frame support wheel 7 is provided with a split-type detachable structure. The middle section of the mounting shaft column 6 is connected and installed by using a plug-in structure in cooperation with a spring 8. Both ends of the mounting shaft column 6 are supported and installed by fitting with the connecting convex columns 14 on the side of the free roller 9. When needed, the plate frame support wheel 7 can be quickly disassembled and assembled. The structure is simple and the disassembly and assembly are convenient, which is conducive to the replacement and maintenance operations of the plate frame support wheel 7.

[0031] Those skilled in the art can understand that the features recited in the various embodiments and / or claims of the present invention can be combined or / and combined in various ways, even if such combinations or combinations are not explicitly recited in the present invention. In particular, without departing from the spirit and teachings of the present invention, the features recited in the various embodiments and / or claims of the present invention can be combined and / or combined in various ways. All such combinations and / or combinations fall within the scope of the present invention.

Claims

1. A plate rack conveying mechanism, comprising a plate rack conveying wallboard (1), a driving pulley (2), a conveying belt (3), a driving motor (4) and a supporting assembly, characterized in that: The conveying belts (3) are arranged in pairs. The two conveying belts (3) are installed on both sides of the upper part of the plate rack conveying wall panel (1) through the driving pulley (2) under the drive of the driving motor (4). The sides of the plate rack conveying wall panel (1) are provided with side baffles (12) and detection sensors (5); The support assembly is used for mobile support of the plate rack, and the support assembly includes a mounting shaft column (6), a plate rack support wheel (7), a spring (8) and a free roller (9). The free roller (9) is rotatably supported in the middle of the conveyor belt (3). The plate rack support wheel (7) is detachably mounted between two free rollers (9) through the mounting shaft column (6). The mounting shaft column (6) is a split structure, and the middle part of the mounting shaft column (6) is plugged and installed under the resistance and push of the spring (8).

2. A plate rack conveying mechanism according to claim 1, characterized in that: The panel frame conveying wall panels (1) are arranged in parallel pairs, the driving pulley (2) is rotatably installed on the front and rear sides of the panel frame conveying wall panels (1) through a rotating shaft, and the conveying belt (3) is installed on the upper part of the driving pulley (2).

3. A plate rack conveying mechanism according to claim 2, characterized in that: A reducer (10) is fixedly installed on the rear side of the panel frame conveying wall panel (1), and the driving motor (4) is fixedly installed on the side of the reducer (10) by bolts. The rotating shaft end of the driving motor (4) is fixedly connected to the input rotating shaft end of the reducer (10), and the output rotating shaft end of the reducer (10) and the rotating shaft end of the driving pulley (2) are both fixedly installed with synchronous pulleys, and the upper parts of the two synchronous pulleys are installed with synchronous belts (11).

4. A plate rack conveying mechanism according to claim 3, characterized in that: A sensor mounting seat (13) is fixedly mounted on the side of the plate rack conveying wall panel (1) by means of bolts, the detection sensor (5) is fixedly mounted in the middle of the sensor mounting seat (13), and the detection end of the sensor mounting seat (13) is directly opposite to the upper conveying side of the conveying belt (3).

5. A plate rack conveying mechanism according to claim 4, characterized in that: The side baffles (12) are arranged in pairs, and the two side baffles (12) are symmetrically fixedly installed on the upper sides of the two side panel frame conveying wall panels (1).

6. A plate rack conveying mechanism according to claim 1, characterized in that: The free rollers (9) are provided in plurality, and a plurality of the free rollers (9) are evenly rotated and installed on the sides of the panel frame conveying wall panel (1) at equal intervals through a rotating shaft, a connecting boss (14) is fixed in the middle of the side of the free roller (9), a boss slot (15) is provided at the end of the installation shaft column (6), and the connecting boss (14) is inserted and engaged with the boss slot (15).

7. A plate rack conveying mechanism according to claim 6, characterized in that: The plate frame support wheel (7) is fixedly rotatably installed on the upper part of the installation shaft column (6), a connecting column (16) is fixed to the end of the installation shaft column (6) on one side, and a connecting socket (17) is provided at the end of the installation shaft column (6) on the other side. The connecting column (16) is engaged with the connecting socket (17), and the spring (8) is installed in contact with the end of the connecting column (16), and a fastening bolt (18) is installed in the screw hole provided on the side of the connecting socket (17).