Sealing chute for unilateral plow discharger
By designing a sealed chute for plow unloader, combined with the funnel chute body, sealing cover, inlet dustproof curtain and dust removal interface, the problem of poor dust suppression effect of traditional unloading chute is solved, effective dust suppression and absorption is achieved, and working environment and environmental protection performance are improved.
Patent Information
- Application Number
- CN202422218770.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The traditional plow-type unloader discharge chute lacks effective dust suppression measures, which causes dust to pollute the working environment, endanger the health of the operator, and cannot meet strict environmental protection requirements.
A sealed chute for a single-sided plow-type unloader is designed, and a combination of a funnel chute body, a sealing cover, an inlet dustproof curtain and a dust removal interface is used to seal the chute through a sealing cover, and a dust removal interface is used to connect the dust collector to achieve negative pressure air extraction and dust absorption.
It effectively suppresses and absorbs dust in the chute, reduces dust leakage, improves the working environment, and meets strict environmental protection requirements.
Smart Images

Figure CN223032489U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying and processing, in particular to a sealed chute for a unilateral plough-type tripper. Background Art
[0002] A plough-type tripper is a high-efficiency discharging device for a belt conveyor, which is used for bin loading of bulk granular or powdery materials and is widely used in industries such as electric power, metallurgy, chemical industry, grain, mining and coal transportation. When the plough-type tripper discharges materials, the bulk materials on the belt surface of the belt conveyor are turned and dialed by a plough-shaped baffle to the blanking chute, and the bulk materials are transferred and bin-loaded through the chute. A large amount of dust is generated during this process due to the material drop and the action of floating air.
[0003] The traditional discharging chute of the plough-type tripper is generally open and lacks effective dust suppression measures. This not only pollutes the working environment, but also poses a threat to the physical health of operators, and more importantly, it cannot meet the increasingly strict environmental protection requirements. Therefore, how to effectively suppress the dust generated during the discharging process of the plough-type tripper has become an urgent technical problem to be solved. Summary of the Utility Model
[0004] The present application provides a sealed chute for a unilateral plough-type tripper, which has the technical effects of simple closed structure, excellent dust suppression effect and stable operation.
[0005] The sealed chute for a unilateral plough-type tripper provided by the present application adopts the following technical solutions:
[0006] A sealed chute for a unilateral plough-type tripper includes a funnel chute body. A support base is arranged at the bottom of the funnel chute body. A tripper is arranged on one side of the funnel chute body. A sealing cover is arranged outside the funnel chute body. The sealing cover includes an inlet dust-proof curtain arranged at the blanking place of the tripper. The inlet dust-proof curtain is arranged at the inlet of the sealing cover. A dust removal interface is arranged at the top of the sealing cover. The dust removal interface is used for connecting a dust collector to perform negative pressure air extraction on the inside of the funnel chute body.
[0007] By adopting the above technical solutions, for the sealed chute for a unilateral plough-type tripper designed by the utility model, during use, the funnel chute body is arranged on one side of the tripper, and a sealing cover is arranged outside the funnel chute body to seal the funnel chute body. After the materials in the tripper are discharged, they enter the funnel chute body through the inlet dust-proof curtain. The dust generated during the flowing process is processed by connecting a dust collector through the dust removal port at the top of the sealing cover. The dust collector can use negative pressure air extraction to absorb the dust. Therefore, the chute structure can not only maintain closure, but also absorb the generated dust from the chute.
[0008] Preferably, the support base is made of angle steel L75x6 of Q335B material. The support base is welded on three sides of the hopper chute body, and continuous welds are used for welding, and the weld height is equal to the minimum steel plate thickness.
[0009] By adopting the above technical solution, during use, the support base is mainly used to support the hopper chute body to keep the logistics stable during the flow process. The support base and the hopper chute body are welded through multiple surfaces, so that the support base is fixed.
[0010] Preferably, wear-resistant linings are provided on the impact side wall and the inclined section in the sealing cover and the chute body. The wear-resistant linings are used to prevent the material from wearing the chute.
[0011] By adopting the above technical solution, during use, wear-resistant linings are provided on the impact side wall and the inclined section in the sealing cover and the chute body. The wear-resistant linings can reduce the wear of the chute when the material flows in the chute.
[0012] Preferably, the wear-resistant linings are fixed by fasteners. The number of fasteners per square meter is not less than 13 sets. The fasteners include countersunk bolts provided on the wear-resistant linings. The wear-resistant linings are fixed on the inner side wall of the chute body through the countersunk bolts.
[0013] By adopting the above technical solution, during use, in order to keep the wear-resistant linings fixed, fasteners composed of countersunk bolts are used for fixing. This fixing method is firm in installation and convenient in disassembly.
[0014] Preferably, the wear-resistant lining is a rare earth alloy lining with high impact resistance and high wear resistance, and its thickness is 20 mm.
[0015] By adopting the above technical solution, during use, the wear-resistant lining is made of rare earth alloy, which further improves its wear resistance.
[0016] Preferably, the inlet dust-proof curtain is composed of multiple thin strip-shaped soft tapes and is fixed to the inlet of the sealing cover by rivets. The height of the inlet dust-proof curtain meets the lifting of the plow plate of the discharger to further suppress dust.
[0017] By adopting the above technical solution, during use, the inlet dust-proof curtain is composed of multiple thin strip-shaped soft tapes, mainly to facilitate the passage of materials, and the setting of the inlet dust-proof curtain can further prevent external dust from entering.
[0018] Preferably, the dust removal interface and the dust collector are sealed by flange connection to ensure that dust will not leak during the dust removal process.
[0019] By adopting the above technical solution, during use, the connection between the dust removal interface and the dust collector is realized by flange connection. This connection method keeps the connection part sealed, preventing dust from leaking out and affecting the environment.
[0020] Preferably, the sealing cover and the hopper chute body are connected by a detachable connection method to facilitate the maintenance and replacement of the wear-resistant lining plate.
[0021] By adopting the above technical solution, during use, the sealing cover and the hopper chute body are detachably connected, facilitating the disassembly of the sealing cover and the hopper chute body from each other at any time for the maintenance and replacement of the wear-resistant lining plate.
[0022] In summary, the present application has the following beneficial effects:
[0023] 1. A sealing chute for a single-sided plough-type tripper designed by the present utility model adopts the design of a sealing cover and a dust removal interface, realizing the effective sealing and dust removal of the hopper chute body, and obtaining the effects of reducing dust leakage and improving the working environment;
[0024] 2. A sealing chute for a single-sided plough-type tripper designed by the present utility model preferably adopts a support base made of Q335B material and a hopper chute body made of wear-resistant material. Due to the excellent wear resistance and stability of these materials, the effects of extending the service life of the equipment and improving production efficiency are obtained;
[0025] 3. A sealing chute for a single-sided plough-type tripper designed by the present utility model is provided with wear-resistant lining plates on the impact side wall and the inclined section in the sealing cover and the chute body, using the wear-resistant lining plates to reduce the wear of the chute by the material and improve the service life of the chute. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic structural diagram of the embodiment;
[0027] Figure 2 For Figure 1 side view;
[0028] Figure 3 It is a schematic structural diagram showing the fasteners in the embodiment;
[0029] Explanation of reference numerals: 1. Hopper chute body; 2. Support base; 3. Tripper; 4. Sealing cover; 5. Inlet dust-proof curtain; 6. Dust removal interface; 7. Wear-resistant lining plate; 8. Fastener; 81. Countersunk head bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] The present utility model will be further described in detail below in conjunction with the accompanying drawings. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper", "lower", "bottom surface" and "top surface" used in the following description refer to the directions in the drawings, and the terms "inner" and "outer" refer to the directions towards or away from the geometric center of a specific component, respectively.
[0031] The present utility model discloses a sealing chute for a unilateral plough-type unloader, as Figures 1 to 3 shown, which includes a funnel chute body 1, and a support base 2 made of angle steel L75x6 of Q335B material is welded to the bottom thereof by a continuous weld. The weld height is equal to the minimum steel plate thickness, ensuring a stable structure and strong load-bearing capacity.
[0032] An unloader 3 is arranged on one side of the funnel chute body 1 for controlling the discharge of materials. A sealing cover 4 is arranged outside the funnel chute body 1. Wear-resistant liners 7 are provided on the impact side walls and inclined sections inside the sealing cover 4 and the funnel chute body 1 to prevent material wear. The wear-resistant liner 7 is made of an impact-resistant high-wear-resistant rare earth alloy liner with a thickness of 20 mm. This material has undergone strict performance tests and has proven to have significant advantages in impact resistance and wear resistance. The wear-resistant liner 7 is firmly fixed on the inner side wall of the funnel chute body 1 by fasteners 8. The number of fasteners 8 per square meter is not less than 13 sets, ensuring that the wear-resistant liner 7 will not loosen or fall off during the long-term use of the chute. Countersunk head bolts 81 are particularly selected among the fasteners 8. Their design can prevent the materials from colliding with the bolt heads during the transmission process, further enhancing the service life and safety of the equipment. At the same time, the sealing cover 4 and the funnel chute body 1 are connected in a detachable manner, specifically by bolts and nuts, so as to facilitate the maintenance and replacement of the wear-resistant liner 7.
[0033] The sealing cover 4 further includes an inlet dust-proof curtain 5 arranged at the material discharge place of the unloader 3. The inlet dust-proof curtain 5 is arranged at the inlet of the sealing cover 4. The inlet dust-proof curtain 5 is composed of multiple thin strip-shaped soft tapes and is fixed to the inlet of the sealing cover 4 by rivets. The height of the inlet dust-proof curtain 5 meets the lifting of the plough plate of the unloader 3, further suppressing dust. In addition to being composed of multiple thin strip-shaped soft tapes, the inlet dust-proof curtain 5 can also be made of materials with higher wear resistance and flexibility, such as special rubber or polyurethane materials. These materials can better adapt to the lifting movement of the plough plate of the unloader 3 and further improve the dust-proof effect.
[0034] A dust removal interface 6 is provided at the top of the sealing cover 4. The dust removal interface 6 is used to connect to a dust collector, which is used to conduct negative pressure air extraction inside the hopper chute body 1. The dust removal interface 6 and the dust collector are connected by a flange, and a sealing gasket is provided at the flange connection to ensure that dust will not leak during the dust removal process. This connection method has the advantages of simple installation and good sealing performance, and can ensure that dust will not leak during the dust removal process. When selecting the connection method, the actual use environment of the equipment and the requirements for dust removal efficiency need to be considered.
[0035] Working principle: A sealing chute for a unilateral plough-type discharger 3 designed by the present utility model realizes the discharge of materials under the control of the discharger 3, and the materials enter the hopper chute body 1 through the discharge. During the material transmission process, the wear-resistant lining plate 7 effectively protects the inner side walls of the sealing cover 4 and the hopper chute body 1, preventing the equipment from being worn by the materials. At the same time, the stable structure of the support base 2 provides stable support for the entire chute, ensuring the safe operation of the equipment. The design of the sealing cover 4 and the inlet dust-proof curtain 5 effectively prevents dust leakage. At the same time, the dust collector connected to the dust removal interface 6 conducts negative pressure air extraction inside the hopper chute body 1, further reducing dust leakage and improving the working environment.
[0036] The above are all the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A sealed chute for a single-side plow type discharger, characterized in that: The invention comprises a hopper chute body (1), a supporting base (2) is arranged at the bottom of the hopper chute body (1), a discharger (3) is arranged on one side of the hopper chute body (1), a sealing cover (4) is arranged on the outside of the hopper chute body (1), the sealing cover (4) comprises an inlet dust curtain (5) arranged at the unloading position of the discharger (3), the inlet dust curtain (5) is arranged at the feeding port of the sealing cover (4), and a dust removal interface (6) is arranged at the top of the sealing cover (4), and the dust removal interface (6) is used to connect the dust collector to perform negative pressure exhaust in the hopper chute body (1).
2. The sealed chute for a single-side plow discharger according to claim 1, characterized in that: The support base (2) is made of angle steel L75x6 made of Q335B material. The support base (2) is welded on three sides of the funnel chute body (1), and the welding adopts a continuous weld, and the weld height is equal to the minimum steel plate thickness.
3. The sealed chute for a single-side plow discharger according to claim 1, characterized in that: The sealing cover (4) and the impact side wall and the inclined section in the chute body are all provided with wear-resistant lining plates (7), and the wear-resistant lining plates (7) are used to prevent the material from wearing the chute.
4. The sealed chute for a single-side plow discharger according to claim 3, characterized in that: The wear-resistant lining plate (7) is fixed by fasteners (8), and the number of fasteners (8) per square meter is not less than 13 sets. The fasteners (8) include countersunk bolts (81) arranged on the wear-resistant lining plate (7), and the wear-resistant lining plate (7) is fixed to the inner side wall of the chute body by the countersunk bolts (81).
5. The sealed chute for a single-side plow discharger according to claim 3, characterized in that: The wear-resistant lining plate (7) is an impact-resistant and highly wear-resistant rare earth alloy lining plate, and its thickness is 20 mm.
6. The sealed chute for a single-side plow discharger according to claim 1, characterized in that: The entrance dust-proof curtain (5) is composed of a plurality of thin strips of soft adhesive tape and is fixed to the inlet of the sealing cover (4) by rivets. The height of the entrance dust-proof curtain (5) satisfies the lifting and lowering of the plowboard of the discharger (3), thereby further suppressing dust.
7. The sealed chute for a single-side plow discharger according to claim 1, characterized in that: The dust removal interface (6) is sealed with the dust collector via a flange connection to ensure that dust does not leak during the dust removal process.
8. The sealed chute for a single-side plow discharger according to claim 1, characterized in that: The sealing cover (4) is connected to the funnel chute body (1) in a detachable manner to facilitate maintenance and replacement of the wear-resistant lining plate (7).