Main transmission adsorption roller of splitting machine
By adopting a gas-guided gas structure and an automated rolling mechanism in the main transmission adsorption roller of the slitting machine, the problem of vacuum pipeline winding is solved, the stability and automation level of the equipment are improved, and the maintenance cost is reduced.
Patent Information
- Application Number
- CN202422270712.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During vacuum operation, the vacuum pipeline is easily wrapped when the main transmission adsorption roller of the existing slitting machine is operated, which affects the working efficiency and stability, which may lead to damage to the vacuum system and increase maintenance costs and downtime.
A main drive adsorption roller of the slitting machine is designed, and the air extraction mechanism with a stable air conduction structure is used. Through the design of the outer shaft ring body and the inner shaft ring body, the air extraction pipe is kept relatively stationary and avoided winding. It is also equipped with a rolling mechanism to realize the automatic rolling of the adsorption roller body.
It significantly improves the stability of the exhaust mechanism, avoids pipe wrapping and damage, ensures the stable operation of the vacuum system, reduces maintenance costs and downtime, and improves the production automation level and adsorption effect.
Smart Images

Figure CN223032588U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitter roller bodies, and specifically relates to a main drive adsorption roller of a slitter. Background Art
[0002] A slitter is a mechanical device used to slit wide-width materials into multiple narrow-width materials, and is widely used in industries such as papermaking, printing, packaging, plastics, metal foils, and composite materials. The main function of a slitter is to cut large rolls of wide-width materials into strips or small rolls of the required width to meet the requirements of downstream production or final use; the adsorption roller of a slitter is an important component in the slitter. Its main role is to provide support and stability for the material during the slitting process, and to ensure the correct position of the material during the cutting process. Adsorption rollers are usually used to adsorb and guide materials through the slitter. They generate a certain vacuum suction force to tightly adsorb the materials on the roller surface, preventing the materials from shifting, wrinkling or deforming during high-speed operation.
[0003] There are certain limitations in the operation of the existing main drive adsorption roller of a slitter. Specifically, when the adsorption roller performs a vacuum pumping operation to fix the material, the vacuum pipeline connecting the pump body and the adsorption roller often has a problem of pipeline entanglement. This problem not only affects the working efficiency and stability of the slitter, but may also cause damage to the vacuum system, thereby increasing the maintenance cost and downtime. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a main drive adsorption roller of a slitter to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A main drive adsorption roller of a slitter, including a support frame, an adsorption roller body is arranged above the support frame, a pumping mechanism and a winding mechanism are arranged on the left side of the adsorption roller body. The pumping mechanism includes a pumping pipeline, a snap ring, an outer shaft ring body and an inner shaft ring body. A snap ring is fixedly installed at the left end of the adsorption roller body. An outer shaft ring body is arranged inside the snap ring. An inner shaft ring body is arranged inside the outer shaft ring body. A pumping pipeline is fixedly inserted on the inner shaft ring body. The winding mechanism includes a driving motor and a driving rod. A driving rod is fixedly installed at the transmission end of the driving motor.
[0006] Optionally, the pumping mechanism further includes a first annular groove, a ball body, a second annular groove, a sealing gasket ring, a positioning column body, a mounting frame and a vacuum pump body. A first annular groove is opened on the inner wall of the outer shaft ring body.
[0007] Optionally, a second annular groove is opened on the outer wall of the inner shaft ring body, and a ball body is filled between the second annular groove and the first annular groove.
[0008] Optionally, a sealing gasket ring is arranged on the inner side of the inner shaft ring body, and the sealing gasket ring is clamped on the driving rod.
[0009] Optionally, a positioning column body is fixedly installed on the outer wall of the inner shaft ring body, and an installation frame is fixedly installed on the outer wall of the positioning column body.
[0010] Optionally, the installation frame is fixedly installed on the support frame, and one end of the air extraction pipeline far away from the inner shaft ring body is fixedly connected with a vacuum pump body.
[0011] Optionally, the winding mechanism further includes a connecting rod body, a support rod, a collar bearing, a bearing frame and a rubber gasket. A connecting rod body is fixedly installed on the outer wall of the driving rod, and multiple groups of the connecting rod bodies are distributed on the outer wall of the driving rod from left to right.
[0012] Optionally, a support rod is fixedly installed at the right end of the adsorption roller body. A collar bearing is arranged on the outer side of the support rod, a bearing frame is arranged on the outer side of the collar bearing, the bearing frame is fixedly installed on the support frame, a rubber gasket is fixedly installed on the outer wall of the adsorption roller body, and air grooves are formed in the rubber gasket.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. In the present utility model, an air extraction mechanism is provided. The stable air guiding structure adopted by the air extraction mechanism, through the design of the outer shaft ring body and the inner shaft ring body, enables the air extraction pipeline to remain relatively stationary when the adsorption roller body rotates, avoiding the winding and damage of the air extraction pipeline caused by the rotation of the adsorption roller body, and significantly improving the stability of the air extraction mechanism; the auxiliary effects of multiple components (the snap ring, the outer shaft ring body, the inner shaft ring body, the first ring, the ball body, the second ring groove and the sealing gasket ring) ensure good sealing performance, effectively prevent gas leakage, ensure that the vacuum pump body can stably pump out the gas in the adsorption roller body, and realize effective negative pressure adsorption.
[0015] 2. In the present utility model, a winding mechanism is provided. The winding mechanism is driven by a motor to realize the automatic winding of the adsorption roller body, reducing the labor intensity of operators, improving the production automation level. The configuration of the rubber gasket increases the friction between the material and the adsorption roller body, improves the adsorption effect, and ensures that the material does not slide during the slitting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model in a three-dimensional front view;
[0017] Figure 2 is a schematic structural diagram of the present utility model in a planar front view;
[0018] Figure 3Schematic structural diagram of the present utility model in a planar top view;
[0019] Figure 4 Schematic structural diagram of the present utility model in a three-dimensional sectional view Figure 1 ;
[0020] Figure 5 Schematic structural diagram of the present utility model in a three-dimensional sectional view Figure 2 ;
[0021] Figure 6 Schematic structural diagram of the present utility model in a three-dimensional top view;
[0022] Figure 7 Schematic structural diagram of the present utility model in a three-dimensional sectional view Figure 3 ;
[0023] Figure 8 Schematic structural diagram of the present utility model in a three-dimensional sectional view Figure 4 ;
[0024] Figure 9 For the present utility model Figure 7 Schematic enlarged three-dimensional structural diagram at position A;
[0025] Figure 10 For the present utility model Figure 8 Schematic enlarged three-dimensional structural diagram at position B.
[0026] In the figure: 1, support frame; 2, adsorption roller body; 3, air extraction mechanism; 301, air extraction pipeline; 302, snap ring; 303, outer shaft ring body; 304, first ring groove; 305, ball body; 306, inner shaft ring body; 307, second ring groove; 308, sealing gasket ring; 309, positioning column body; 310, mounting frame; 311, vacuum pump body; 4, winding mechanism; 401, drive motor; 402, drive rod; 403, connecting rod body; 404, support rod; 405, collar bearing; 406, bearing frame; 407, rubber gasket. Specific embodiments
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, terms such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "mounted", "connected", "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Please refer to Figures 1 to 10, in the embodiment of the present utility model, a main drive adsorption roller of a slitter includes a support frame 1. Above the support frame 1, there is an adsorption roller body 2. On the left side of the adsorption roller body 2, there are an air extraction mechanism 3 and a winding mechanism 4. The air extraction mechanism 3 includes an air extraction pipe 301, a snap ring 302, an outer shaft ring body 303, and an inner shaft ring body 306. A snap ring 302 is fixedly installed at the left end of the adsorption roller body 2. Inside the snap ring 302, there is an outer shaft ring body 303. Inside the outer shaft ring body 303, there is an inner shaft ring body 306. The air extraction pipe 301 is fixedly inserted on the inner shaft ring body 306. The air extraction mechanism 3 further includes a first annular groove 304, a ball body 305, a second annular groove 307, a sealing gasket ring 308, a positioning column body 309, a mounting frame 310, and a vacuum pump body 311. A first annular groove 304 is formed on the inner wall of the outer shaft ring body 303. A second annular groove 307 is formed on the outer wall of the inner shaft ring body 306. The ball body 305 is filled between the second annular groove 307 and the first annular groove 304. Inside the inner shaft ring body 306, there is a sealing gasket ring 308. The sealing gasket ring 308 is clamped on the driving rod 402. A positioning column body 309 is fixedly installed on the outer wall of the inner shaft ring body 306. A mounting frame 310 is fixedly installed on the outer wall of the positioning column body 309. The mounting frame 310 is fixedly installed on the support frame 1. One end of the air extraction pipe 301 away from the inner shaft ring body 306 is fixedly connected to the vacuum pump body 311;
[0031] The air extraction pipe 301 enables the air extraction mechanism 3 to be effectively connected to the adsorption roller body 2 without causing pipeline entanglement due to the rotation of the adsorption roller body 2. Due to the relative static state of the inner shaft ring body 306, the air extraction pipe 301 avoids the entanglement problem during the rotation of the adsorption roller body 2, ensuring long-term stable operation; the independent rotation of the outer shaft ring body 303 reduces the interference with the inner shaft ring body 306, improves the reliability of the air extraction mechanism 3, provides stability for the air extraction pipe 301, and avoids damage caused by vibration. The inner shaft ring body 306 keeps the air extraction mechanism 3 in a relatively static state, ensuring the stability of the air extraction mechanism 3 during the rotation of the adsorption roller body 2 and reducing the wear caused by movement;
[0032] The winding mechanism 4 includes a driving motor 401 and a driving rod 402. The driving end of the driving motor 401 is fixedly installed with the driving rod 402. The winding mechanism 4 further includes a connecting rod body 403, a support rod 404, a collar bearing 405, a bearing bracket 406 and a rubber gasket 407. The connecting rod body 403 is fixedly installed on the outer wall of the driving rod 402. Multiple groups of connecting rod bodies 403 are distributed on the outer wall of the driving rod 402 from left to right. The right end of the adsorption roller body 2 is fixedly installed with a support rod 404. A collar bearing 405 is arranged outside the support rod 404. A bearing bracket 406 is arranged outside the collar bearing 405. The bearing bracket 406 is fixedly installed on the support frame 1. The rubber gasket 407 is fixedly installed on the outer wall of the adsorption roller body 2. Air grooves are formed in the rubber gasket 407. The driving motor 401 provides a power source for the winding mechanism 4. The rubber gasket 407 increases the friction between the material and the adsorption roller body 2, improves the grasping force of the adsorption roller body 2 on the material, and prevents the material from sliding.
[0033] The working principle of the present utility model is as follows: The main transmission adsorption roller of this slitter is composed of a support frame 1, an adsorption roller body 2, an air extraction mechanism 3 and a winding mechanism 4. Before using the main transmission adsorption roller of this slitter, it is necessary to pre-connect the vacuum pump body 311 and the driving motor 401 to the power supply and connect them to the control terminal. When using the main transmission adsorption roller of this slitter, the air extraction mechanism 3 and the winding mechanism 4 are enabled. The driving motor 401 is started to drive the driving rod 402, the connecting rod body 403 and the adsorption roller body 2 to rotate, realizing the effects of coiling and pulling the material. During the rotation of the adsorption roller body 2, the outer shaft ring body 303 will also rotate accordingly, and the rotation effect of the outer shaft ring body 303 will not affect the inner shaft ring body 306. Furthermore, the air extraction pipeline 301 inserted on the inner shaft ring body 306 will not be affected by the rotation of the adsorption roller body 2. With the auxiliary effects of multiple components such as the snap ring 302, the outer shaft ring body 303, the inner shaft ring body 306, the first annular groove 304, the ball body 305, the second annular groove 307 and the sealing gasket ring 308, the rotation effects of the outer shaft ring body 303 and the inner shaft ring body 306 can be ensured, and an effective sealing effect can be provided. At this time, the vacuum pump body 311 is started to extract the gas inside the adsorption roller body 2 through the air extraction pipeline 301, realizing a negative pressure effect, and then the material is adsorbed on the adsorption roller body 2. In addition, the rubber gasket 407 installed on the outer wall of the adsorption roller body 2 can also provide a certain adsorption effect. To sum up, the air extraction mechanism 3 adopts a stable air guiding structure and a bearing sliding structure, which can stably extract the gas inside the adsorption roller body 2, realize a negative pressure effect, and then enable the adsorption roller body 2 to adsorb the material, effectively avoiding the situation that the rotation of the adsorption roller body 2 will damage the vacuum pump body 311, improving the reliability of use of the adsorption roller body 2. The winding mechanism 4 is driven by a motor to realize the effect of winding the adsorption roller body 2 and can guide the material.
[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A main drive adsorption roller of a slitting machine, comprising a support frame (1), an adsorption roller body (2) being arranged above the support frame (1), characterized in that: An air extraction mechanism (3) and a rolling mechanism (4) are arranged on the left side of the adsorption roller body (2); the air extraction mechanism (3) comprises an air extraction pipeline (301), a snap ring (302), an outer shaft ring body (303) and an inner shaft ring body (306); a snap ring (302) is fixedly mounted on the left end of the adsorption roller body (2); an outer shaft ring body (303) is arranged on the inner side of the snap ring (302); an inner shaft ring body (306) is arranged on the inner side of the outer shaft ring body (303); an air extraction pipeline (301) is fixedly plugged onto the inner shaft ring body (306); the rolling mechanism (4) comprises a driving motor (401) and a driving rod (402); the driving rod (402) is fixedly mounted on the transmission end of the driving motor (401).
2. The main drive adsorption roller of a slitting machine according to claim 1, characterized in that: The air extraction mechanism (3) further comprises a first annular groove (304), a ball body (305), a second annular groove (307), a sealing gasket ring (308), a positioning column (309), a mounting frame (310) and a vacuum pump body (311); the first annular groove (304) is provided on the inner wall of the outer shaft ring body (303).
3. The main transmission adsorption roller of a slitting machine according to claim 2, characterized in that: A second annular groove (307) is provided on the outer wall of the inner shaft ring body (306), and a ball body (305) is filled between the second annular groove (307) and the first annular groove (304).
4. The main transmission adsorption roller of a slitting machine according to claim 1, characterized in that: A sealing ring (308) is provided on the inner side of the inner shaft ring body (306), and the sealing ring (308) is clamped on the driving rod (402).
5. The main transmission adsorption roller of a slitting machine according to claim 1, characterized in that: A positioning column (309) is fixedly mounted on the outer wall of the inner shaft ring body (306), and a mounting frame (310) is fixedly mounted on the outer wall of the positioning column (309).
6. The main transmission adsorption roller of a slitting machine according to claim 5, characterized in that: The mounting frame (310) is fixedly mounted on the support frame (1), and one end of the exhaust pipe (301) away from the inner shaft ring body (306) is fixedly connected to a vacuum pump body (311).
7. The main transmission adsorption roller of a slitting machine according to claim 1, characterized in that: The rolling mechanism (4) further comprises a connecting rod body (403), a supporting rod (404), a sleeve bearing (405), a bearing frame (406) and a rubber pad (407); the connecting rod body (403) is fixedly mounted on the outer wall of the driving rod (402); and a plurality of groups of the connecting rod bodies (403) are distributed from left to right on the outer wall of the driving rod (402).
8. The main transmission adsorption roller of a slitting machine according to claim 1, characterized in that: A support rod (404) is fixedly mounted on the right end of the adsorption roller body (2); a sleeve bearing (405) is arranged on the outer side of the support rod (404); a bearing frame (406) is arranged on the outer side of the sleeve bearing (405); the bearing frame (406) is fixedly mounted on the support frame (1); a rubber pad (407) is fixedly mounted on the outer wall of the adsorption roller body (2); and an air groove is provided on the rubber pad (407).