High-precision diamond wire arranging device
By designing a diamond wire high-precision wiring device integrating servo motor, reel wheel and high-precision optical rangefinder, the problem of lack of wiring accuracy detection equipment in the prior art is solved, and efficient detection of diamond wire accuracy and stability is achieved, which significantly improves product quality.
Patent Information
- Application Number
- CN202422102840.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The lack of professional equipment for detecting the accuracy of diamond wire wiring in the prior art, resulting in inaccurate wire wiring, resulting in abnormal problems such as interruption and cable lamination.
A high-precision diamond wire wiring device is designed, using a servo motor to drive the wire collecting wheel to rotate, combined with a high-precision optical rangefinder, data acquisition and processing are collected and processed through an encoder and PLC to form a distance line diagram to detect the accuracy and stability of the wiring.
It realizes efficient detection of diamond wire wiring accuracy and stability, and can set measurement parameters according to needs, greatly improving wiring accuracy and product quality.
Smart Images
Figure CN223032669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of diamond wire production, in particular to a high-precision wire arranging device for diamond wire. Background Art
[0002] During the production of diamond wire, the wire needs to be wound around a take-up reel. During the winding process, while the reel rotates, there needs to be relative movement with respect to the wire, which can be the movement of the wire or the movement of the reel. This process is called wire arranging. The wire arranging accuracy has a great impact on diamond wire users. If the wire arranging is inaccurate, abnormalities such as intermittence and diagonal pulling will occur. Currently, there is no professional equipment in the industry to detect the wire arranging accuracy.
[0003] In view of the above reasons, a high-precision wire arranging device for diamond wire is now developed. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a high-precision wire arranging device for diamond wire, which can set the measurement time, the size of the pitch per revolution, the average pitch within a certain period of time, and the characterization of pitch stability as needed, greatly improving the wire arranging accuracy and stability, and improving the product quality.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a high-precision wire arranging device for diamond wire, including a support, a motor is arranged on one side of the support, a rotating shaft is arranged at the output end of the motor, a thread is arranged at the front end of the rotating shaft and passes through the support, a retaining disc is arranged on the outer periphery of the rotating shaft near the support, a take-up reel is sleeved on the rotating shaft, the take-up reel is fixed on the rotating shaft through a locking member, the motor drives the take-up reel to rotate through the rotating shaft, a high-precision optical distance measuring instrument is arranged on the side of the take-up reel away from the support, and the detection end of the high-precision optical distance measuring instrument faces the take-up reel.
[0006] Further, the motor adopts a servo motor.
[0007] The beneficial effects of the utility model are as follows: during use, fix the high-precision measuring instrument and focus its light source on the end face of the reel, record the distance from the high-precision measuring instrument to the reel as 0 at this time, the servo motor drives the reel to rotate, and each time it rotates one circle, the encoder sends a signal to the PLC. The distance moved by the distance measuring instrument within the same period of time is also given to the PLC. The PLC stores these data in a data table in units of time and forms a pitch broken line graph, which is used as the detection result of the wire arranging accuracy and stability; this device can set the measurement time, the size of the pitch per revolution, the average pitch within a certain period of time, and the characterization of pitch stability as needed, greatly improving the wire arranging accuracy and stability, and improving the product quality; the structure of the utility model is simple, the design is ingenious, the operation is convenient, and the use effect is good. The parts not detailedly introduced in the utility model are common existing technologies. Brief Description of the Drawings
[0008] The present utility model will be further described below in conjunction with the accompanying drawings:
[0009] Figure 1 It is a schematic diagram of the general assembly structure;
[0010] In the figure: support 1, motor 2, locking member 3, wire take-up wheel 4, high-precision optical rangefinder 5. Specific embodiments
[0011] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments:
[0012] A high-precision wire arranging device for diamond wires, comprising a support 1, a motor 2 is arranged on one side of the support 1, a rotating shaft is arranged at the output end of the motor 2, the front end of the rotating shaft is provided with a thread and passes through the support 1, a retaining disk is arranged on the outer circumference of the rotating shaft near the support 1, a wire take-up wheel 4 is sleeved on the rotating shaft, the wire take-up wheel 4 is fixed on the rotating shaft through a locking member 3, the motor 2 drives the wire take-up wheel 4 to rotate through the rotating shaft, a high-precision optical rangefinder 5 is arranged on the side of the wire take-up wheel 4 away from the support 1, and the detection end of the high-precision optical rangefinder 5 faces the wire take-up wheel 4.
[0013] The motor 2 described above uses a servo motor.
[0014] The above are only the specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims
1. A high-precision diamond wire arrangement device, comprising a support (1), characterized in that: A motor (2) is arranged on one side of the support (1), a rotating shaft is arranged at the output end of the motor (2), a thread is arranged at the front end of the rotating shaft and passes through the support (1), a baffle is arranged on the outer periphery of the rotating shaft near the support (1), a take-up wheel (4) is sleeved on the rotating shaft, the take-up wheel (4) is fixed on the rotating shaft through a locking member (3), the motor (2) drives the take-up wheel (4) to rotate through the rotating shaft, a high-precision optical distance meter (5) is arranged on the side of the take-up wheel (4) away from the support (1), and a detection end of the high-precision optical distance meter (5) faces the take-up wheel (4).
2. A high-precision diamond wire arrangement device according to claim 1, characterized in that: The motor (2) is a servo motor.