Automatic looping packaging machine for cable manufacturing and production
By designing the wrapping components and wrapping components of the automatic ring packaging machine, the existing cable packaging devices are solved, and high-quality and efficient cable packaging is achieved.
Patent Information
- Application Number
- CN202421864013.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-02
AI Technical Summary
Existing cable packaging devices are prone to noise during the packaging process, resulting in unstable packaging, frequent jumper and crimping, affecting the packaging quality.
An automatic ring-forming packaging machine is designed, including a winding assembly and a wrapping assembly. The winding assembly achieves uniform winding and packaging of the cable through the interaction of flip plates, top grooves, worm gears, worms, rotating seats, reels and wire frames. The wrapping assembly achieves uniform wrapping of the film through the first and second motor drive gears and the rotating shaft.
Through the automatic ring packaging machine, noise is reduced, packaging stability is improved, jumper and crimping are avoided, and the quality and efficiency of cable packaging is significantly improved.
Smart Images
Figure CN223032688U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable manufacturing and production, and specifically, to an automatic coiling and packaging machine for cable manufacturing and production. Background Art
[0002] Power cables are cables used for transmitting and distributing electric energy. Power cables are commonly used in urban underground power grids, outgoing lines of power stations, internal power supply of industrial and mining enterprises, and underwater transmission lines across rivers and seas. In power lines, the proportion of cables is gradually increasing; cables are usually cables similar to ropes formed by stranding several or several groups of wires. Each group of wires is insulated from each other and is often twisted around a center, and the whole is wrapped with a highly insulating covering layer; cables have the characteristics of conducting electricity inside and insulating outside. In the processing of power cables, cable packing devices are used, which facilitates people's transportation and use.
[0003] In the actual coiling and packaging process of existing cable packaging devices in the prior art, it is easy to generate extremely loud noises, making the packaging unable to operate stably, and the phenomena of cable jumping and pressing frequently occur during cable coiling, greatly affecting the packaging quality of cables.
[0004] Therefore, improvements are made in response to the above problems. Summary of the Utility Model
[0005] The utility model provides an automatic coiling and packaging machine for cable manufacturing and production, which solves the problems that in the actual coiling and packaging process of the cable packaging device in the related technology, it is easy to generate extremely loud noises, making the packaging unable to operate stably, and the phenomena of cable jumping and pressing frequently occur during cable coiling, greatly affecting the packaging quality of cables.
[0006] The technical solution of the utility model is as follows: including
[0007] An equipment frame and a winding motor, the winding motor is arranged on the equipment frame;
[0008] A winding assembly, the winding assembly is arranged on the equipment frame;
[0009] A bottom platform and a wrapping assembly, the bottom platform is fixed on the surface of the equipment frame, and the wrapping assembly is arranged on the bottom platform;
[0010] The winding assembly includes a turning plate, the turning plate is rotatably connected to the top of the equipment frame, the winding motor is installed on the side surface of the turning plate, a top groove is opened at the top of the equipment frame, and one end of the rotating part of the turning plate is located in the top groove and is installed with a worm gear.
[0011] As a further technical solution, a side frame is provided on the outer surface of the equipment rack, a driving motor is installed on the side frame, a worm is provided at the output end of the driving motor, the worm is engaged with the worm gear, and a rotating seat is rotatably connected inside the turning plate.
[0012] As a further technical solution, the rotating seat is connected to the output end of the winding motor, a plurality of inserting rods are installed on the surface of the rotating seat, a coiling disc is sleeved and connected on the rotating seat, the coiling disc is inserted and connected with the inserting rods, and a central rod is installed on the surface of the rotating seat.
[0013] As a further technical solution, a pressing cover is sleeved and connected on the inserting rod, a fixing screw is rotatably connected in the pressing cover, one end of the fixing screw is screwed and connected with one end of the central rod through a thread, and a wire guide frame is arranged at the top of the turning plate.
[0014] As a further technical solution, the wrapping assembly includes a first motor, the first motor is installed at the bottom of the base, a driving gear is provided at the output end of the first motor, a rotating frame is rotatably connected on the base, and an internal gear is arranged at the inner side of the bottom of the rotating frame.
[0015] As a further technical solution, the driving gear is engaged with the internal gear, a second motor is installed at the bottom of the rotating frame, a rotating shaft is provided at the output end of the second motor, and a bottom support is provided at the bottom of the rotating shaft.
[0016] As a further technical solution, the turning angle of the turning plate is controlled by the worm and the worm gear to be 90°, and after the turning plate rotates 90°, the coiling disc and the base are located on the same axis position.
[0017] As a further technical solution, the length dimension of the rotating shaft is the same as the height of the coiling disc.
[0018] As a further technical solution, the wire guide frame and the axis height of the coiling disc are located at the same horizontal position.
[0019] The working principle and beneficial effects of the present utility model are as follows:
[0020] A winding assembly is provided in the present utility model. Through the interaction of structures such as the turning plate, the top groove, the worm gear, the worm, the rotating seat, the coiling disc, and the wire guide frame, the coiled cable can be vertically downward through the downwardly rotatable turning plate, and the film wrapping can be carried out without disassembly, which can save the loading and unloading time, improve the production efficiency, and has good coiling and packaging effects. Description of the Drawings
[0021] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0022] Figure 1 Structural schematic diagram of the present utility model;
[0023] Figure 2 Axonometric drawing of the present utility model;
[0024] Figure 3 Axonometric sectional view of the present utility model;
[0025] Figure 4 Attachment of the present utility model Figure 3 Partial enlarged view of part A in the figure;
[0026] Figure 5 Attachment of the present utility model Figure 3 Partial enlarged view of part B in the figure;
[0027] In the figure: 1, equipment rack; 2, winding motor; 3, base; 4, winding assembly; 4-1, flipping plate; 4-2, top groove; 4-3, worm gear; 4-4, side frame; 4-5, driving motor; 4-6, worm; 4-7, rotating seat; 4-8, inserting rod; 4-9, coiling disc; 4-10, central rod; 4-11, pressing cover; 4-12, fixing screw; 4-13, wire holder; 5, wrapping assembly; 5-1, first motor; 5-2, driving gear; 5-3, rotating frame; 5-4, internal gear; 5-5, second motor; 5-6, rotating shaft; 5-7, bottom support. Specific implementation manners
[0028] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0029] As Figures 1 to 5 shown, this embodiment proposes an automatic coiling and packaging machine for cable manufacturing production, including
[0030] equipment rack 1 and winding motor 2, and the winding motor 2 is arranged on the equipment rack 1;
[0031] winding assembly 4, and the winding assembly 4 is arranged on the equipment rack 1;
[0032] base 3 and wrapping assembly 5, the base 3 is fixed on the surface of the equipment rack 1, and the wrapping assembly 5 is arranged on the base 3;
[0033] The winding assembly 4 includes a flipping plate 4-1 which is rotatably connected to the top of the equipment rack 1. The winding motor 2 is installed on the side surface of the flipping plate 4-1. A top groove 4-2 is formed in the top of the equipment rack 1. One end of the rotating part of the flipping plate 4-1 is located in the top groove 4-2 and is provided with a worm gear 4-3. A side frame 4-4 is arranged on the outer surface of the equipment rack 1, and a driving motor 4-5 is installed on the side frame 4-4. A worm 4-6 is arranged at the output end of the driving motor 4-5, and the worm 4-6 meshes with the worm gear 4-3. A rotating seat 4-7 is rotatably connected in the flipping plate 4-1, and the rotating seat 4-7 is connected to the output end of the winding motor 2. A plurality of inserting rods 4-8 are installed on the surface of the rotating seat 4-7. A coiling disc 4-9 is sleeved and connected on the rotating seat 4-7, and the coiling disc 4-9 is inserted and connected with the inserting rods 4-8. A central rod 4-10 is installed on the surface of the rotating seat 4-7. A pressing cover 4-11 is sleeved and connected on the inserting rod 4-8, and a fixing screw rod 4-12 is rotatably connected in the pressing cover 4-11. One end of the fixing screw rod 4-12 is screwed and connected with one end of the central rod 4-10 through threads. A wire guiding frame 4-13 is arranged on the top of the flipping plate 4-1.
[0034] In this embodiment, in order to achieve the effect of uniform cable winding, the winding assembly 4 is designed. A flipping plate 4-1 is rotatably connected to the top of the equipment rack 1. The winding motor 2 is installed on the flipping plate 4-1 and can rotate with the flipping plate 4-1. A top groove 4-2 is formed in the top of the equipment rack 1. One end of the rotating shaft of the flipping plate 4-1 is provided with a worm gear 4-3, and the worm gear 4-3 is located in the top groove 4-2. A side frame 4-4 is arranged on the back of the equipment rack 1 and a driving motor 4-5 is installed. A worm 4-6 is arranged at the output end of the driving motor 4-5, and the worm 4-6 meshes with the worm gear 4-3. The flipping plate 4-1 can be controlled to flip forward at the rotating connection by the driving motor 4-5. The output end of the winding motor 2 is connected with a rotating seat 4-7, and the rotating seat 4-7 is rotatably connected in the flipping plate 4-1, which is more stable during the driving rotation process. A plurality of uniformly distributed central rods 4-10 are installed on the rotating seat 4-7. A coiling disc 4-9 is sleeved and connected on the central rod 4-10 for winding the cable. The rotation can be controlled by the winding motor 2. A central rod 4-10 is arranged on the rotating seat 4-7. A pressing cover 4-11 is sleeved on the inserting rod 4-8 and a fixing screw rod 4-12 is rotatably connected inside. The fixing screw rod 4-12 can be screwed and connected with the central rod 4-10. The coiling disc 4-9 can be fixed by the pressing cover 4-11 to avoid sliding and falling off during winding. A wire guiding frame 4-13 is arranged on the top of the equipment rack 1. The guiding frame is used to pass through the cable and keep the position of the cable corrected during the winding process.
[0035] Further, the wrapping assembly 5 includes a first motor 5-1 installed at the bottom of the base 3. A driving gear 5-2 is provided at the output end of the first motor 5-1. A rotating frame 5-3 is rotatably connected to the base 3. An internal gear 5-4 is provided on the inner side of the bottom of the rotating frame 5-3. The driving gear 5-2 meshes with the internal gear 5-4. A second motor 5-5 is installed at the bottom of the rotating frame 5-3. A rotating shaft 5-6 is provided at the output end of the second motor 5-5. A bottom support 5-7 is provided at the bottom of the rotating shaft 5-6.
[0036] In this embodiment, in order to achieve the effect of wrapping the film around the coiled cable, the wrapping assembly 5 is designed. A first motor 5-1 is installed at the bottom of the base 3. A driving gear 5-2 is provided at the output end of the first motor 5-1. A coiling reel 4-9 is rotatably connected to the base 3. An internal gear 5-4 is provided on the inner side of the bottom of the coiling reel 4-9. The internal gear 5-4 meshes with the driving gear 5-2. The rotation of the coiling reel 4-9 can be controlled by the first motor 5-1. A second motor 5-5 is installed at the bottom of the coiling reel 4-9. A rotating shaft 5-6 is provided at the output end of the second motor 5-5. A bottom support 5-7 is installed at the bottom of the rotating shaft 5-6. The film can be sleeved on the rotating shaft 5-6. The film can be wrapped around the outside of the cable when the coiling reel 4-9 rotates, and can rotate and cooperate to maintain a tension effect during the wrapping process.
[0037] Further, the turning plate 4-1 is driven by a worm 4-6 and a worm gear 4-3 to control the rotation angle to 90°. After the turning plate 4-1 rotates 90°, the coiling reel 4-9 and the base 3 are located on the same axis.
[0038] In this embodiment, through a rotation angle of 90°, the coiling reel 4-9 and the base 3 are coaxially arranged after the turning plate 4-1 rotates, ensuring uniform winding of the film.
[0039] Further, the length dimension of the rotating shaft 5-6 is the same as the height of the coiling reel 4-9.
[0040] In this embodiment, through the same length of the gear, after the film is installed on the rotating shaft 5-6, the coiling reel 4-9 can be completely wrapped by the film.
[0041] Further, the wire holder 4-13 and the coiling reel 4-9 are located at the same horizontal position in terms of the axial center height.
[0042] In this embodiment, through the same height position, when the cable is wound around the coiling shaft, a certain tension effect can be maintained, and it has a horizontal structure and can move back and forth left and right inside, making the winding more uniform.
[0043] When coiling and packaging are required, insert the empty coiling reel 4-9 onto the insertion rod 4-8, then install the pressing cover 4-11 and screw the fixing screw rod 4-12 into the central rod 4-10 for fixation. Pass the cable through the wire holder 4-13 and connect it to the coiling reel 4-9. Then start the winding motor 2, control the rotating base 4-7 to make the coiling reel 4-9 start to rotate and wind. After winding is completed, disconnect the cable. Then start the driving motor 4-5, and control the turning plate 4-1 to rotate 90° through the transmission of the worm 4-6 and the worm gear 4-3. The film is sleeved on the rotating shaft 5-6 and supported by the bottom bracket 5-7. Pull out the film to first wrap the coiling reel 4-9, then start the first motor 5-1 and the second motor 5-5. The film rotates around the coiling reel 4-9 while rotating. After all wrapping is completed, remove the pressing cover 4-11 and take down the coiling reel 4-9.
[0044] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic coil packaging machine for cable manufacturing, characterized in that: include An equipment frame (1) and a winding motor (2), wherein the winding motor (2) is arranged on the equipment frame (1); A winding assembly (4), wherein the winding assembly (4) is arranged on the equipment rack (1); A base (3) and a wrapping assembly (5), wherein the base (3) is fixed on the surface of the equipment rack (1), and the wrapping assembly (5) is arranged on the base (3); The winding assembly (4) comprises a flip plate (4-1), the flip plate (4-1) is rotatably connected to the top of the equipment frame (1), the winding motor (2) is mounted on the side surface of the flip plate (4-1), a top groove (4-2) is opened on the top of the equipment frame (1), one end of the rotating part of the flip plate (4-1) is located in the top groove (4-2) and is mounted with a worm gear (4-3).
2. The automatic coil packaging machine for cable manufacturing according to claim 1, characterized in that: The outer surface of the equipment frame (1) is provided with a side frame (4-4), a driving motor (4-5) is installed on the side frame (4-4), a worm (4-6) is provided at the output end of the driving motor (4-5), the worm (4-6) is meshed with the worm wheel (4-3), and a rotating seat (4-7) is rotatably connected inside the flip plate (4-1).
3. The automatic coil packaging machine for cable manufacturing according to claim 2, characterized in that: The rotating seat (4-7) is connected to the output end of the winding motor (2); a plurality of plug rods (4-8) are installed on the surface of the rotating seat (4-7); a winding disk (4-9) is sleeved and connected to the rotating seat (4-7); the winding disk (4-9) is plug-connected to the plug rods (4-8); and a center rod (4-10) is installed on the surface of the rotating seat (4-7).
4. The automatic coil packaging machine for cable manufacturing according to claim 3, characterized in that: A pressing cover (4-11) is sleeved and connected to the insertion rod (4-8), a fixing screw (4-12) is rotatably connected in the pressing cover (4-11), one end of the fixing screw (4-12) is screwed to one end of the center rod (4-10) via a thread, and a wire rack (4-13) is arranged on the top of the flip plate (4-1).
5. The automatic coil packaging machine for cable manufacturing according to claim 3, characterized in that: The wrapping assembly (5) comprises a first motor (5-1), the first motor (5-1) is mounted at the bottom of the base (3), a driving gear (5-2) is arranged at the output end of the first motor (5-1), a rotating frame (5-3) is rotatably connected to the base (3), and an internal gear (5-4) is arranged on the inner side of the bottom of the rotating frame (5-3).
6. The automatic coil packaging machine for cable manufacturing according to claim 5, characterized in that: The driving gear (5-2) is meshed with the internal gear (5-4); a second motor (5-5) is installed at the bottom of the rotating frame (5-3); a rotating shaft (5-6) is arranged at the output end of the second motor (5-5); and a base (5-7) is arranged at the bottom of the rotating shaft (5-6).
7. The automatic coil packaging machine for cable manufacturing according to claim 3, characterized in that: The turning plate (4-1) is controlled to rotate at an angle of 90° through the transmission of the worm (4-6) and the worm wheel (4-3). After the turning plate (4-1) rotates 90°, the winding disc (4-9) and the base (3) are located at the same axial position.
8. The automatic coil packaging machine for cable manufacturing according to claim 6, characterized in that: The length of the rotating shaft (5-6) is the same as the height of the winding reel (4-9).
9. The automatic coil packaging machine for cable manufacturing according to claim 4, characterized in that: The conductor rack (4-13) and the axis center height of the winding reel (4-9) are located at the same horizontal position.