Timed deslagging device of beer saccharification rotary precipitation tank

Abstract

The utility model belongs to the technical field of beer production, and particularly relates to a timing deslagging device of a beer saccharification rotary precipitation tank, which comprises a saccharification tank and four supporting legs, the four supporting legs are respectively and fixedly connected to four corners of the lower surface of the saccharification tank, and a saccharification device and a deslagging device are arranged in the saccharification tank. According to the timing slag discharging device of the beer saccharification rotary settling tank, in the saccharification processing process of beer, impurities in the beer naturally settle into the slag collecting box at the bottom of the discharging pipe, an electric sealing valve on the discharging pipe is closed regularly, the slag collecting box is screwed off from the discharging pipe, and slag in the slag collecting box is cleaned; the stirring rod rotates to drive the stirring plate on the sliding sleeve to move in a reciprocating mode, the stirring effect is further improved, turbulent flow holes formed in the stirring plate cut water flow during stirring, the stirring effect is improved, and when the stirring rod rotates, the scraping plate at the outer end of the stirring rod is driven to scrape off and discharge dregs on the inner wall of the saccharifying tank.

Description

Technical Field

[0001] The utility model relates to the technical field of beer production, in particular to a timing slag discharge device for a beer saccharification rotary sedimentation tank. Background Art

[0002] Beer is one of the oldest alcoholic beverages for mankind and the third most consumed beverage in the world after water and tea. It can replenish nutrients in the body, maintain the balance of electrolytes in the body, and has a certain effect on preventing hypertension and gastritis. However, long-term and excessive drinking of beer can easily lead to a beer belly, increased blood lipids and blood pressure, and prone to cardiovascular and cerebrovascular diseases. It can also increase the burden on the kidneys due to damage to liver function.

[0003] Beer can be classified according to the sterilization method, raw and auxiliary materials, process, and color of the beer. Beer is a low-alcohol wine rich in carbon dioxide brewed from barley malt, hops, and water as the main raw materials through yeast fermentation. It is called "liquid bread" and is a low-concentration alcohol beverage.

[0004] In the production process of beer, it needs to be processed by the saccharification system. The function of the saccharification system is to turn the crushed malt (rice, corn, starch and other common and uncommon sugar-containing substances) into wort (sugar juice). It is specifically divided into five steps: gelatinization, saccharification, filtration, boiling, and sedimentation. Commercial home-brewed beer equipment generally removes the gelatinization step, but the existing saccharification equipment requires a separate device for each step, which occupies a large area. Therefore, there are certain limitations.

[0005] Therefore, we urgently need to provide a timed slag discharge device for the beer saccharification vortex settling tank. Utility Model Content

[0006] The utility model aims to provide a timed slag discharge device for a beer saccharification rotary settling tank, so as to solve the problem that each step of the existing saccharification equipment proposed in the above background technology requires a separate device, which occupies a large area.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a timed slag discharge device for a beer saccharification vortex settling tank, comprising a saccharification tank and support legs, wherein four support legs are respectively fixedly connected to the four corners of the lower surface of the saccharification tank, and a saccharification device and a slag discharge device are arranged inside the saccharification tank.

[0008] The slag discharge device includes a discharge pipe, an electric sealing valve, and a slag collecting box. The discharge pipe is fixedly connected to the bottom center of the saccharification tank, the electric sealing valve is installed on the upper outer surface of the discharge pipe, and the slag collecting box is installed at the bottom of the discharge pipe.

[0009] A further improvement lies in that an external thread is provided at the bottom of the outer surface of the discharge pipe, and an internal thread is provided on the inner wall of the top of the slag collection box. The two are threadedly connected. During the saccharification process of beer, the impurities therein naturally settle to the inside of the slag collection box at the bottom of the discharge pipe. Regularly close the electric seal valve on the discharge pipe, unscrew the slag collection box from above the discharge pipe, and clean the slag inside it.

[0010] A further improvement lies in that the saccharification device includes a stirring unit and a turning unit.

[0011] The stirring unit includes a stirring motor, a sealing bearing, a stirring shaft, and stirring rods. The stirring motor is installed at the center of the top of the saccharification tank. The sealing bearing is installed inside the center of the top of the saccharification tank. The stirring shaft is connected to the output end of the stirring motor and is rotatably connected inside the sealing bearing. Three groups of the stirring rods are vertically and equidistantly fixedly connected to the outer surface of the stirring shaft. Start the stirring motor to drive the stirring shaft to rotate inside the sealing bearing, thereby driving the stirring rods outside the stirring shaft to rotate, so as to stir the wort inside the saccharification tank evenly, facilitating the subsequent saccharification reaction.

[0012] A further improvement lies in that the turning unit includes a sliding sleeve, turning plates, and a magnetic ring. The sliding sleeve is slidably connected to the outer surface of the stirring rod. Six turning plates are fixedly connected to the outer surface of the sliding sleeve in a ring shape. The magnetic ring is fixedly connected to the stirring rod. While the stirring rod rotates, the centrifugal force generated by it pushes the sliding sleeve to slide outward along the outer surface of the stirring rod and drives the turning plates to impact the wort, so as to better turn the wort.

[0013] A further improvement lies in that the sliding sleeve is made of a magnetic material, and spoiler holes are provided on the outer surface of the turning plates. A scraper is fixedly connected to the outer end of the stirring rod. When the sliding sleeve slides to the magnetic ring, a repulsive force is generated between the two, pushing the sliding sleeve to reset, thereby driving the turning plates on the sliding sleeve to move reciprocally, further improving the stirring effect. The spoiler holes provided on the turning plates cut the water flow during turning, improving the stirring effect. While the stirring rod rotates, the scraper at its outer end drives the slag on the inner wall of the saccharification tank to be scraped off and discharged.

[0014] A further improvement lies in that an installation chamber is annularly provided inside the inner wall of the saccharification tank, and an electric heating plate is installed inside the installation chamber. A feeding pipe is fixedly connected to the right side of the top of the saccharification tank, and an electric seal valve is also installed on the outer surface of the feeding pipe. After the stirring is completed and the standing is over, and when the protein decomposition time is up, start the electric heating plate to heat the wort inside the saccharification tank to ℃, and stand for another minutes. When the saccharification time is up, start the electric heating plate to heat the wort to ℃ to assist the saccharification process.

[0015] Further improvement lies in that a controller is installed on the front of the saccharification tank, and the saccharification device is electrically connected to the controller to control the stirring rate through the controller and control the specific heating temperature of the electric heating plate.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. For this timed slag discharging device of beer saccharification and whirlpool sedimentation tank, during the saccharification process of beer, impurities therein naturally settle to the inside of the slag collection box at the bottom of the discharge pipe. Regularly close the electric seal valve on the discharge pipe, unscrew the slag collection box from above the discharge pipe and clean the slag inside it.

[0018] 2. For this timed slag discharging device of beer saccharification and whirlpool sedimentation tank, while the stirring rod rotates, the centrifugal force generated by it pushes the sliding sleeve to slide outward along the outer surface of the stirring rod and drives the stirring plate to impact the wort, so as to better stir the wort.

[0019] 3. For this timed slag discharging device of beer saccharification and whirlpool sedimentation tank, through the cooperation of the sliding sleeve and the magnetic ring, the stirring plate on the sliding sleeve is driven to move reciprocally, further improving the stirring effect. The turbulence holes opened on the stirring plate cut the water flow during stirring, improving the stirring effect. While the stirring rod rotates, the scraper at its outer end drives the slag on the inner wall of the saccharification tank to be scraped off and discharged. Description of the Drawings

[0020] Figure 1 It is the front view structural schematic diagram of the present utility model;

[0021] Figure 2 It is the front view sectional split structural schematic diagram of the present utility model;

[0022] Figure 3 It is the independent split structural schematic diagram of the slag discharging device of the present utility model;

[0023] Figure 4 It is the independent enlarged structural schematic diagram of the stirring unit of the present utility model.

[0024] In the figure: 1, saccharification tank; 2, support leg; 301, discharge pipe; 302, electric seal valve; 303, slag collection box; 401, stirring motor; 402, seal bearing; 403, stirring shaft; 404, stirring rod; 405, sliding sleeve; 406, stirring plate; 407, magnetic ring; 408, scraper; 409, electric heating plate; 410, feeding pipe; 5, controller. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] Please refer to Figures 1-4 , the present invention provides a technical solution:

[0027] Embodiment 1:

[0028] A timing slag discharging device for a beer saccharification whirlpool sedimentation tank, including a saccharification tank 1 and support legs 2. Four support legs 2 are respectively fixedly connected to the four corners of the lower surface of the saccharification tank 1. A saccharification device and a slag discharging device are arranged inside the saccharification tank 1.

[0029] The slag discharging device includes a discharge pipe 301, an electric sealing valve 302, and a slag collection box 303. The discharge pipe 301 is fixedly connected to the center of the bottom of the saccharification tank 1. The electric sealing valve 302 is installed on the upper part of the outer surface of the discharge pipe 301. The slag collection box 303 is installed at the bottom of the discharge pipe 301.

[0030] External threads are provided on the bottom outer surface of the discharge pipe 301, and internal threads are provided on the top inner wall of the slag collection box 303. The two are threadedly connected. During the saccharification process of beer, the impurities therein naturally settle to the inside of the slag collection box 303 at the bottom of the discharge pipe 301. Regularly close the electric sealing valve 302 on the discharge pipe 301, unscrew the slag collection box 303 from above the discharge pipe 301 and clean the slag inside it.

[0031] The saccharification device includes a stirring unit.

[0032] The stirring unit includes a stirring motor 401, a sealing bearing 402, a stirring shaft 403, and stirring rods 404. The stirring motor 401 is installed at the center of the top of the saccharification tank 1. The sealing bearing 402 is installed inside the center of the top of the saccharification tank 1. The stirring shaft 403 is connected to the output end of the stirring motor 401 and is rotatably connected inside the sealing bearing 402. Three groups of stirring rods 404 are vertically and equidistantly fixedly connected to the outer surface of the stirring shaft 403. Start the stirring motor 401 to drive the stirring shaft 403 to rotate inside the sealing bearing 402, thereby driving the stirring rods 404 outside the stirring shaft 403 to rotate, so as to stir the wort inside the saccharification tank 1 evenly and facilitate the subsequent saccharification reaction.

[0033] An installation bin is annularly provided inside the inner wall of the saccharification tank 1. An electric heating plate 409 is installed inside the installation bin. A feeding pipe 410 is fixedly connected to the right side of the top of the saccharification tank 1. An electric sealing valve 302 is also installed on the outer surface of the feeding pipe 410. After the stirring is completed and the protein decomposition time arrives, when the standing time is over, the electric heating plate 409 is started to heat the wort inside the saccharification tank 1 to 65 °C, and then left standing for another 50 minutes. When the saccharification time arrives, the electric heating plate 409 is started to heat the wort to 78 °C to assist the saccharification process.

[0034] A controller 5 is installed on the front of the saccharification tank 1. The saccharification device is electrically connected to the controller 5. The stirring rate is controlled by the controller 5, and the specific heating temperature of the electric heating plate 409 is also controlled.

[0035] Embodiment 2:

[0036] On the basis of Embodiment 1, the saccharification device includes a stirring unit. The stirring unit includes a sliding sleeve 405, a stirring plate 406, and a magnetic ring 407. The sliding sleeve 405 is slidably connected to the outer surface of the stirring rod 404. Six stirring plates 406 are fixedly connected to the outer surface of the sliding sleeve 405 in a ring shape. The magnetic ring 407 is fixedly connected to the stirring rod 404. While the stirring rod 404 rotates, the centrifugal force generated by it pushes the sliding sleeve 405 to slide outward along the outer surface of the stirring rod 404 and drives the stirring plate 406 to impact the wort, so as to better stir the wort.

[0037] The sliding sleeve 405 is made of a magnetic material, and flow disturbance holes are provided on the outer surface of the stirring plate 406. A scraping plate 408 is fixedly connected to the outer end of the stirring rod 404. When the sliding sleeve 405 slides to the magnetic ring 407, a repulsive force is generated between the two, pushing the sliding sleeve 405 to reset, thereby driving the stirring plate 406 on the sliding sleeve 405 to reciprocate, further improving the stirring effect. The flow disturbance holes provided on the stirring plate 406 cut the water flow during stirring, improving the stirring effect. While the stirring rod 404 rotates, the scraping plate 408 at its outer end drives to scrape off the dregs on the inner wall of the saccharification tank 1 and discharge them.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

Claims

1. A timed slag discharge device for a beer saccharification rotary settling tank, comprising a saccharification tank (1) and a support leg (2), wherein four support legs (2) are respectively fixedly connected to four corners of the lower surface of the saccharification tank (1), and characterized in that: The saccharification tank (1) is provided with a saccharification device and a slag discharge device; The slag discharge device comprises a discharge pipe (301), an electric sealing valve (302), and a slag collecting box (303); the discharge pipe (301) is fixedly connected to the bottom center of the saccharification tank (1); the electric sealing valve (302) is installed on the upper outer surface of the discharge pipe (301); and the slag collecting box (303) is installed at the bottom of the discharge pipe (301).

2. The beer saccharification rotary settling tank timing slag discharge device according to claim 1, characterized in that: The bottom of the outer surface of the discharge pipe (301) is provided with an external thread, and the top inner wall of the slag collecting box (303) is provided with an internal thread, and the two are threadedly connected.

3. The beer saccharification rotary settling tank timing slag discharge device according to claim 1, characterized in that: The saccharification device comprises a stirring unit and a stirring unit; The stirring unit comprises a stirring motor (401), a sealed bearing (402), a stirring shaft (403), and a stirring rod (404); the stirring motor (401) is installed at the top center of the saccharification tank (1); the sealed bearing (402) is installed inside the top center of the saccharification tank (1); the stirring shaft (403) is connected to the output end of the stirring motor (401) and is rotatably connected to the inside of the sealed bearing (402); three groups of stirring rods (404) are vertically and equidistantly fixed to the outer surface of the stirring shaft (403).

4. The beer saccharification rotary settling tank timing slag discharge device according to claim 3, characterized in that: The stirring unit comprises a sliding sleeve (405), a stirring plate (406), and a magnetic ring (407); the sliding sleeve (405) is slidably connected to the outer surface of the stirring rod (404); six stirring plates (406) are fixedly connected to the outer surface of the sliding sleeve (405) in an annular shape; and the magnetic ring (407) is fixedly connected to the stirring rod (404).

5. The beer saccharification rotary settling tank timing slag discharge device according to claim 4, characterized in that: The sliding sleeve (405) is made of magnetic material, and the outer surface of the stirring plate (406) is provided with a flow disturbance hole, and the outer end of the stirring rod (404) is fixedly connected to a scraper (408).

6. The beer saccharification rotary settling tank timing slag discharge device according to claim 1, characterized in that: The inner wall of the saccharification tank (1) is provided with an installation chamber in the shape of a ring, and an electric heating plate (409) is installed inside the installation chamber. A material injection pipe (410) is fixedly connected to the right side of the top of the saccharification tank (1), and an electric sealing valve (302) is also installed on the outer surface of the material injection pipe (410).

7. The beer saccharification rotary settling tank timing slag discharge device according to claim 1, characterized in that: A controller (5) is installed on the front of the saccharification tank (1), and the saccharification device is electrically connected to the controller (5).

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