Enzymolysis device for donkey bone glue
By designing an enzymatic lysis device with stirring and heating functions, the problems of low enzymatic lysis efficiency and difficulty in cleaning of donkey bone gel enzymatic lysis device are solved, and a more efficient enzymatic lysis process and more convenient cleaning are achieved.
Patent Information
- Application Number
- CN202421947876.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, the enzymatic device of donkey bone glue has problems such as low enzymatic efficiency and difficulty in cleaning.
An enzymatic lysis device including a main mechanism, a stirring mechanism and a heating mechanism is designed. The stirring mechanism drives the stirring paddle and scraper through a motor to ensure sufficient contact and stirring of the material and the enzyme liquid; the heating mechanism controls the optimal enzymatic temperature inside the tank through a heating ring and a heater.
It improves the enzymatic lysis efficiency, reduces the difficulty of cleaning, avoids material wall hanging and residue, and ensures the continuous use and safety of the device.
Smart Images
Figure CN223033388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of donkey bone glue processing, in particular to an enzymatic hydrolysis device for donkey bone glue. Background Art
[0002] Donkey bone glue is a kind of glue product made from donkey bones as the main raw material through a series of processes. Donkey bones contain rich components such as collagen, and have certain nutritional value and medicinal effects. Traditional Chinese medicine believes that donkey bone glue may have the effects of tonifying the kidney and nourishing yin, strengthening tendons and bones, etc. During the production process of donkey bone glue, enzymatic hydrolysis is required to improve the bioavailability of nutritional components in donkey bone glue.
[0003] In the prior art, some enzymatic hydrolysis devices have the problem of low enzymatic hydrolysis efficiency, which may be due to uneven stirring, inaccurate temperature control or unreasonable design of the reaction vessel, resulting in insufficient contact between the enzyme and the substrate, affecting the speed and degree of the enzymatic hydrolysis reaction; and the device is difficult to clean: the internal structure of the device is complex, it is easy to leave residues of materials and enzyme solution, and it is difficult to clean thoroughly, which not only affects the next use, but also may breed bacteria. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems of low enzymatic hydrolysis efficiency and difficult cleaning existing in the prior art, and to propose an enzymatic hydrolysis device for donkey bone glue.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: including: a main body mechanism, a stirring mechanism and a heating mechanism; the stirring mechanism includes a cover plate, a rotating shaft is inserted through the inside of the cover plate, a roller is fixedly sleeved on the outer surface of the rotating shaft, a group of stirring paddles and a scraper are fixedly installed on the outer surface of the roller, a motor is fixedly installed on the top of the cover plate, and the output end of the motor is fixedly connected to the top end of the rotating shaft; the heating mechanism includes a heating ring, connection blocks are fixedly installed at both ends of the heating ring, bolts are inserted through the inside of the connection blocks, the bolts are threadedly connected to the connection blocks, and a heater is fixedly installed on the outer surface of the heating ring.
[0006] Preferably, the main body mechanism includes a tank body, a group of brackets are fixedly installed on the outer surface of the tank body, and support pads are fixedly installed at the bottoms of the group of brackets.
[0007] Preferably, shock pads are fixedly installed at the bottoms of the group of support pads, and a feeding hopper is fixedly communicated with the outer surface of the tank body.
[0008] Preferably, a solenoid valve is fixedly arranged on the outer surface of the bottom of the tank body, and a mounting block is fixedly connected to one side of a bracket close to the tank body.
[0009] Preferably, an air pump is fixedly installed on the top of the mounting block, and the air delivery end of the air pump is fixedly connected to the outer wall of the tank body.
[0010] Preferably, the cover plate is snap-connected to the top of the tank body, the stirring paddle is arranged inside the tank body, and the scraping plate is arranged on the inner wall of the tank body.
[0011] Preferably, the heating ring is sleeved on the outer wall of the tank body, and the heating ring is arranged above the bracket.
[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0013] 1. In the present utility model, by sleeving a heating ring on the outer wall of the tank body, arranging bolts to be threadedly connected with the connecting block to fix the heating ring, and using the heater fixedly installed on the outer wall of the heating ring to heat the inside of the tank body, the inside of the tank body is maintained at the optimal temperature for enzymatic hydrolysis. Then, the motor is used to drive the stirring paddle to stir the materials and enzyme solution inside the tank body, thereby improving the efficiency of enzymatic hydrolysis.
[0014] 2. In the present utility model, by setting the outer shape of the tank body to an inverted hopper shape, cleaning dead corners are avoided. Then, the scraping plate is used to slide across the inner wall of the tank body to prevent materials from sticking to the wall, reducing the cleaning difficulty. After enzymatic hydrolysis is completed, the scraping plate is kept in a moving state to scrape off and discharge the residual materials on the inner wall of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a perspective view of an enzymatic hydrolysis device for donkey bone glue proposed by the present utility model;
[0016] Figure 2 is a perspective view of the main body mechanism in an enzymatic hydrolysis device for donkey bone glue proposed by the present utility model;
[0017] Figure 3 is a perspective view of the stirring mechanism in an enzymatic hydrolysis device for donkey bone glue proposed by the present utility model;
[0018] Figure 4 is a perspective view of the heating mechanism in an enzymatic hydrolysis device for donkey bone glue proposed by the present utility model.
[0019] Legend: 1. Main body mechanism; 101. Tank body; 102. Bracket; 103. Support backing plate; 104. Shock pad; 105. Feeding hopper; 106. Solenoid valve; 107. Mounting block; 108. Air pump; 2. Stirring mechanism; 201. Cover plate; 202. Rotating shaft; 203. Roller; 204. Stirring paddle; 205. Scraping plate; 206. Motor; 3. Heating mechanism; 301. Heating ring; 302. Connecting block; 303. Bolt; 304. Heater. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In order to more clearly understand the above-mentioned objects, features, and advantages of the present utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0021] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited to the limitations of the specific embodiments disclosed in the following specification.
[0022] Embodiment 1: As Figures 1-4 shown, the present utility model provides an enzymatic hydrolysis device for donkey bone glue, including: a main body mechanism 1, a stirring mechanism 2, and a heating mechanism 3; the stirring mechanism 2 includes a cover plate 201, a rotating shaft 202 is inserted through the inside of the cover plate 201, a roller 203 is fixedly sleeved on the outer surface of the rotating shaft 202, a group of stirring paddles 204 and a scraper 205 are fixedly installed on the outer surface of the roller 203, a motor 206 is fixedly installed on the top of the cover plate 201, and the output end of the motor 206 is fixedly connected to the top end of the rotating shaft 202; the heating mechanism 3 includes a heating ring 301, connection blocks 302 are fixedly installed at both ends of the heating ring 301, a bolt 303 is inserted through the inside of the connection block 302, the bolt 303 is threadedly connected to the connection block 302, and a heater 304 is fixedly installed on the outer surface of the heating ring 301.
[0023] The overall effect achieved by the entire Embodiment 1 is that by clamping the cover plate 201 on the top of the tank body 101, inserting the rotating shaft 202 through the inside of the cover plate 201, fixedly sleeving the roller 203 on the outer surface of the rotating shaft 202, fixedly installing a group of stirring paddles 204 and a scraper 205 on the outer surface of the roller 203, and then fixedly installing the motor 206 on the top of the cover plate 201 and fixedly connecting the output end of the motor 206 to the top end of the rotating shaft 202, the motor 206 is used to drive the stirring paddles 204 to rotate to stir the material and the enzyme solution, and the scraper 205 is used to slide across the inner wall of the tank body 101 to avoid the situation of material sticking to the wall and reduce the cleaning difficulty; then, the heating ring 301 is sleeved on the outer surface of the tank body 101, connection blocks 302 are fixedly installed at both ends of the heating ring 301, a bolt 303 is inserted through the inside of the connection block 302, and the heating ring 301 is fixedly installed on the outer surface of the tank body 101 by using the threaded connection between the bolt 303 and the connection block 302, and then a heater 304 is fixedly installed on the outer surface of the heating ring 301 to facilitate heating the tank body 101 to make the inside of the tank body 101 at the optimal enzymatic hydrolysis temperature, thereby improving the enzymatic hydrolysis efficiency.
[0024] Embodiment 2: As Figures 1-4As shown in the figure, the main body mechanism 1 includes a tank body 101. A set of brackets 102 are fixedly installed on the outer wall of the tank body 101, and support pads 103 are fixedly installed at the bottoms of the set of brackets 102; shock pads 104 are fixedly installed at the bottoms of the set of support pads 103. The outer wall of the tank body 101 is fixedly communicated with a feeding hopper 105; a solenoid valve 106 is fixedly arranged on the outer bottom wall of the tank body 101. A mounting block 107 is fixedly connected to one side of a bracket 102 close to the tank body 101; an air pump 108 is fixedly installed on the top of the mounting block 107, and the air delivery end of the air pump 108 is fixedly connected to the outer wall of the tank body 101; a cover plate 201 is snap-connected to the top of the tank body 101. A stirring paddle 204 is arranged inside the tank body 101, and a scraping plate 205 is arranged on the inner wall of the tank body 101; a heating ring 301 is sleeved on the outer wall of the tank body 101, and the heating ring 301 is arranged above the bracket 102.
[0025] The effect achieved by the entire Embodiment 2 is that by fixedly installing brackets 102 on the outer wall of the tank body 101, fixedly installing support pads 103 at the bottoms of the brackets 102, and fixedly installing shock pads 104 at the bottoms of the support pads 103, the friction with the ground is increased by using the shock pads 104 to facilitate the stable support of the tank body 101; secondly, by fixedly communicating a feeding hopper 105 with the outer wall of the tank body 101, it is convenient to add enzyme solution and materials into the tank body 101. A mounting block 107 is fixedly connected to one side of a bracket 102 close to the tank body 101, and an air pump 108 is fixedly installed on the top of the mounting block 107. The air delivery end of the air pump 108 is fixedly communicated with the inside of the tank body 101. Compressed gas is input into the tank body 101 by using the air pump 108 to make the enzyme solution at the bottom of the tank body 101 surge, avoiding accumulation at the bottom and enabling it to fully react with the materials. Then, the materials after enzymatic hydrolysis inside the tank body 101 are discharged by using the solenoid valve 106 fixedly arranged on the outer bottom wall of the tank body 101.
[0026] Working principle: When the device is in use, first, a mounting bracket 102 is fixedly installed on the outer wall of the tank body 101. A support backing plate 103 is fixedly installed at the bottom of the mounting bracket 102, and a shock-absorbing pad 104 is fixedly installed at the bottom of the support backing plate 103. The shock-absorbing pad 104 is used to increase the friction with the ground to facilitate the stable support of the tank body 101. Secondly, a feeding hopper 105 is fixedly connected to the outer wall of the tank body 101. The enzyme solution and the material are poured into the interior of the tank body 101 through the feeding hopper 105. A cover plate 201 is snap-connected to the top of the tank body 101. A rotating shaft 202 is inserted through the interior of the cover plate 201. A roller 203 is fixedly sleeved on the outer wall of the rotating shaft 202. A set of stirring paddles 204 and a scraper 205 are fixedly installed on the outer wall of the roller 203. Then, a motor 206 is fixedly installed on the top of the cover plate 201. The output end of the motor 206 is fixedly connected to the top end of the rotating shaft 202. The motor 206 is used to drive the rotation of the stirring paddles 204 to stir the material and the enzyme solution. The scraper 205 is used to slide across the inner wall of the tank body 101 to prevent the material from sticking to the wall and reduce the cleaning difficulty. Then, a heating ring 301 is sleeved on the outer wall of the tank body 101. Connecting blocks 302 are fixedly installed at both ends of the heating ring 301. Bolts 303 are inserted through the interiors of the connecting blocks 302. The heating ring 301 is fixedly installed on the outer wall of the tank body 101 by screwing the bolts 303 into the connecting blocks 302. A heater 304 is fixedly installed on the outer wall of the heating ring 301 to facilitate heating the tank body 101 to make the interior of the tank body 101 at the optimal enzymatic hydrolysis temperature, thereby improving the enzymatic hydrolysis efficiency. Finally, a mounting block 107 is fixedly connected to one side of a mounting bracket 102 close to the tank body 101. An air pump 108 is fixedly installed on the top of the mounting block 107. The air delivery end of the air pump 108 is fixedly connected and communicated with the interior of the tank body 101. Compressed gas is input into the interior of the tank body 101 by the air pump 108 to make the enzyme solution at the bottom of the tank body 101 surge upward to prevent accumulation at the bottom and enable it to fully react with the material. Then, the material after enzymatic hydrolysis in the tank body 101 is discharged through a solenoid valve 106 fixedly arranged on the outer wall of the bottom of the tank body 101.
[0027] The wiring diagrams of the motor 206, the air pump 108, and the heater 304 in the present utility model belong to the common knowledge in the art. Their working principles are already known technologies, and their models are selected according to actual use. Therefore, the control methods and wiring arrangements of the motor 206, the air pump 108, and the heater 304 are not explained in detail.
[0028] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An enzymatic hydrolysis device for donkey bone glue, characterized in that: include: A main body mechanism (1), a stirring mechanism (2) and a heating mechanism (3); The stirring mechanism (2) comprises a cover plate (201), a rotating shaft (202) is inserted through the interior of the cover plate (201), a rotating roller (203) is fixedly sleeved on the outer wall of the rotating shaft (202), a group of stirring paddles (204) and a scraper (205) are fixedly mounted on the outer wall of the rotating roller (203), a motor (206) is fixedly mounted on the top of the cover plate (201), and an output end of the motor (206) is fixedly connected to the top of the rotating shaft (202); The heating mechanism (3) comprises a heating ring (301), connecting blocks (302) are fixedly mounted on both ends of the heating ring (301), bolts (303) are inserted through the interior of the connecting block (302), the bolts (303) are threadedly connected to the connecting block (302), and a heater (304) is fixedly mounted on the outer wall of the heating ring (301).
2. The enzymatic hydrolysis device for donkey bone glue according to claim 1, characterized in that: The main body (1) comprises a tank body (101), a group of brackets (102) being fixedly mounted on the outer wall of the tank body (101), and a support pad (103) being fixedly mounted on the bottom of each group of brackets (102).
3. The enzymolysis device for donkey bone glue according to claim 2, characterized in that: A group of the support pads (103) are fixedly mounted with shock-absorbing pads (104) at the bottom, and the outer wall of the tank body (101) is fixedly connected to the upper hopper (105).
4. The enzymolysis device for donkey bone glue according to claim 2, characterized in that: A solenoid valve (106) is fixedly arranged on the outer wall of the bottom of the tank body (101), and a mounting block (107) is fixedly connected to one side of the bracket (102) close to the tank body (101).
5. The enzymolysis device for donkey bone glue according to claim 4, characterized in that: An air pump (108) is fixedly mounted on the top of the mounting block (107), and an air delivery end of the air pump (108) is fixedly connected to the outer wall of the tank body (101).
6. The enzymolysis device for donkey bone glue according to claim 2, characterized in that: The cover plate (201) is clamped to the top of the tank body (101), the stirring paddle (204) is arranged inside the tank body (101), and the scraper (205) is arranged on the inner wall of the tank body (101).
7. The enzymatic hydrolysis device for donkey bone glue according to claim 2, characterized in that: The heating ring (301) is sleeved on the outer wall of the tank body (101), and the heating ring (301) is arranged above the bracket (102).