Novel heat-preservation anti-precipitation energy-saving gum dipping tank

Abstract

The utility model discloses a novel heat-preservation anti-precipitation energy-saving gum dipping tank, which relates to the field of cloth weaving and aims to solve the problem that gum dipping solids are easy to precipitate at the bottom of a gum dipping tank body to influence the adhesion effect of a cloth cover, and adopts the technical scheme that a driving motor externally connected with a control system and a power supply is fixedly mounted on the bottom wall of a cabinet body; a rotating shaft of the driving motor penetrates into the impregnation tank body, a plurality of stirring blades fixedly sleeve the tail end of the rotating shaft of the driving motor, a plurality of connecting columns extend around the stirring blades on the tank wall of the impregnation tank body, the tail ends of the connecting columns are higher than the stirring blades, and first blocking rings are connected to the tail ends of the connecting columns; the first blocking ring is arranged around the periphery of the stirring blade, the second blocking ring is connected to the inner side of the first blocking ring, and the second blocking ring covers the stirring blade, so that the effects of stirring the precipitated impregnation solid, dip-dyeing the inside and the outside of the cloth more efficiently, and meanwhile, avoiding accidents caused by the fact that the stirring blade is involved in the rotating process are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric weaving, in particular to a novel heat-insulating, sediment-preventing and energy-saving dipping tank. Background Technique

[0002] RFL (phenolic resin - latex) dipping liquid is a certain concentration of emulsion prepared by first reacting resorcinol with formaldehyde to obtain resorcinol-formaldehyde resin liquid with a certain degree of condensation using ammonia water as a catalyst, and then mixing and reacting with latex. Such an impregnation system provides a guarantee for the adhesion performance between the industrial fabric and the rubber composite layer, and plays a crucial role in a series of parameters such as the service life and safety performance of its downstream products such as automobile tires and rubber conveyor belts.

[0003] In the preparation and use of the dipping liquid, the most suitable temperature is about 15 - 20 °C, and the solid content is about 17% - 19%. Under these conditions, the molecular activity of the dipping liquid is appropriate, the pulp color on the dipped fabric surface is uniform, and the adhesion is good. In actual production, due to the limitation of the ambient temperature around the workshop and the structure of the traditional dipping tank, in the existing dipping tank, the dipping solids with a higher solid content are likely to precipitate at the bottom of the dipping tank, affecting the adhesion effect of the fabric surface. Content of the Utility Model

[0004] The purpose of the utility model is to provide a novel heat-insulating, sediment-preventing and energy-saving dipping tank.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] It includes a cabinet body. An immersion tank body is arranged on the top wall of the cabinet body. An appropriate amount of dipping liquid is placed inside the immersion tank body. A driving motor connected to an external control system and a power supply is fixedly installed on the bottom wall of the cabinet body. The rotating shaft of the driving motor penetrates into the immersion tank body. A plurality of stirring blades are fixedly sleeved at the end of the rotating shaft of the driving motor. A plurality of connecting columns are arranged around the tank wall of the immersion tank body along the extension of the stirring blades. The ends of the connecting columns are higher than the stirring blades. A first blocking ring is connected to the ends of the connecting columns. The first blocking ring is arranged around the periphery of the stirring blades. A second blocking ring is connected to the inner side of the first blocking ring. The second blocking ring covers the stirring blades.

[0007] By adopting the above technical solution, when the dipping process is carried out, the driving motor is started to drive the stirring blades to rotate. Since the stirring blades are located at the bottom of the dipping tank body, the dipping solids precipitated at the bottom will be stirred and surged, and evenly diffused into the dipping liquid to improve the uniformity of the dipping liquid. At the same time, the surging dipping liquid can more efficiently dye the inside and outside of the fabric, thereby improving the bonding effect of the fabric surface. The first blocking ring combined with the second blocking ring has a good barrier effect, which can separate the fabric from the stirring blades, avoid accidents caused by the stirring blades being involved during rotation, and make the equipment run more stably.

[0008] Furthermore, the top wall of the cabinet is fixedly provided with several groups of capstan motors with external control systems and power supplies, the end of the capstan motor is fixedly provided with a capstan, the capstan is connected with a capstan rope, the end of the capstan rope is tied with a fixed block, and the fixed block is immersed in the dipping solution.

[0009] By adopting the above technical scheme, the setting of the fixed block has a good effect of adjusting the liquid level of the dipping liquid. When the liquid level of the dipping liquid in the dipping tank body is low, the twisting motor is controlled to rotate and lower the fixed block so that it is immersed in the dipping liquid, and the liquid level of the dipping liquid will rise. When the liquid level of the dipping liquid in the dipping tank body is high, the twisting motor is controlled to rotate and pull the fixed block out of the dipping liquid, and the liquid level of the dipping liquid will drop accordingly. The height of the dipping liquid level can be adjusted according to actual needs. Since there are several groups of twisting motors and matching fixed blocks, the adjustment range of the dipping liquid level is further increased.

[0010] Furthermore, a pair of guide plates are fixedly arranged on the inner wall of the glue dipping tank body, the guide plates are vertically arranged and fit the outer wall of the fixed block, and the guide plates are clamped on both sides of the fixed block.

[0011] By adopting the above technical solution, the setting of the guide plate on one side can effectively limit the fixed block, preventing the fixed block from colliding with the facilities in the dipping tank body and causing damage when driven by the surging dipping liquid. On the other hand, the setting of the guide plate has a good directional guiding effect, ensuring the stable movement of the fixed block along the fixed track, thereby improving the movement stability of the fixed block.

[0012] Furthermore, the outer wall of the cabinet is provided with an insulation interlayer wrapping the dipping tank body, and the outer wall of the cabinet is fixed with a hot water pipe and a cold water pipe connecting the insulation interlayer, the hot water pipe is connected to an external hot water system, and the cold water pipe is connected to an external condensation water system.

[0013] By adopting the above technical solution, when the temperature is below 0°C in winter, the dipping solution freezes and cannot be impregnated, resulting in production suspension. In summer, the temperature of the dipping solution is too high, the activity of the molecular chains in the dipping solution increases, and large molecular groups are likely to aggregate on the cloth surface, resulting in defects. The setting of the heat preservation interlayer has a good temperature regulation effect. The temperature of the hot water system is relatively high and the temperature of the condensate water system is relatively low. Both are equipped with transfer pumps, and the transfer pumps are connected to the control system. When the temperature is too high, condensate water is input to drain the superheated water in the heat preservation interlayer into the hot water system, reducing the internal temperature of the dipping tank body. When the temperature is too low, hot water is input to drain the heat preservation interlayer into the condensate water system, increasing the internal temperature of the dipping tank body, so that the internal temperature of the dipping tank body is maintained in a good working range, improving the impregnation effect of the cloth.

[0014] Furthermore, the outer wall of the cabinet is covered with an asbestos heat preservation layer, a transparent viewing window is fixedly installed on the outer wall of the cabinet, and the asbestos heat preservation layer is provided with a transparent observation hole in cooperation.

[0015] By adopting the above technical solution, the setting of the asbestos heat preservation layer has a good temperature isolation effect, which can effectively reduce the heat exchange rate between the dipping solution and the aqueous solution in the heat preservation interlayer and the outside world, ensuring that the overall temperature change range and rate of the dipping solution maintain a stable working temperature, improving the impregnation quality of the cloth. The setting of the observation window enables the operator to intuitively understand the change of the aqueous solution in the heat preservation interlayer, facilitating quick adjustment.

[0016] In summary, the beneficial technical effects of the present utility model are as follows:

[0017] 1. The driving motor and the stirring blades are adopted to generate the dipping solid that stirs the precipitation, so that it uniformly diffuses into the dipping solution, improving the uniformity of the dipping solution. At the same time, the cloth is dyed more efficiently inside and outside, thus improving the bonding effect on the cloth surface;

[0018] 2. The winch, the winch rope and the fixing block are adopted to generate the effect of adjusting the height of the dipping solution level according to actual needs;

[0019] 3. The heat preservation interlayer, the hot water system and the condensate water system are adopted to generate the effect of autonomously adjusting according to actual needs to keep the internal temperature of the dipping tank body in a good working range and improve the impregnation effect of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification, but do not constitute a limitation to the present utility model. In the drawings:

[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 is a schematic cross-sectional view of the overall structure of the present utility model;

[0023] Figure 3 is Figure 2 The enlarged schematic diagram of the structure of part A in it.

[0024] In the figure, 1 is the cabinet body; 11 is the main body of the dipping tank; 2 is the driving motor; 21 is the stirring blade; 3 is the connecting column; 31 is the first blocking ring; 32 is the second blocking ring; 4 is the winding motor; 41 is the winch; 42 is the winding rope; 43 is the fixing block; 44 is the guiding plate; 5 is the heat preservation interlayer; 6 is the hot water pipe; 7 is the cold water pipe; 8 is the asbestos heat preservation layer; 9 is the transparent viewing window. Specific embodiments

[0025] The following further describes the present utility model in detail with reference to the accompanying drawings.

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-3 , the present utility model provides a technical solution:

[0028] The cabinet 1 comprises a cabinet body 1, a top wall of the cabinet 1 is provided with a dipping tank body 11, an appropriate amount of dipping liquid is contained in the dipping tank body 11, a driving motor 2 with an external control system and a power supply is fixedly installed on the bottom wall of the cabinet 1, a rotating shaft of the driving motor 2 is inserted into the dipping tank body 11, a plurality of stirring blades 21 are fixedly sleeved at the end of the rotating shaft of the driving motor 2, a plurality of connecting columns 3 are extended around the stirring blades 21 on the groove wall of the dipping tank body 11, the end of the connecting column 3 is higher than the stirring blades 21, a first blocking ring 31 is connected to the end of the connecting column 3, the first blocking ring 31 is arranged around the periphery of the stirring blades 21, a second blocking ring 32 is connected to the inner side of the first blocking ring 31, the second blocking ring 32 covers the stirring blades 21, and the driving motor 2 is started to drive the stirring The moving blades 21 rotate. Since the stirring blades 21 are located at the bottom of the dipping tank body 11, the dipping solids precipitated at the bottom will be stirred and surged, and evenly diffused into the dipping liquid to improve the uniformity of the dipping liquid. At the same time, the surging dipping liquid can more efficiently dye the inside and outside of the fabric, thereby improving the bonding effect of the fabric surface. The first blocking ring 31 combined with the second blocking ring 32 has a good barrier effect, which can separate the fabric from the stirring blades 21 to avoid accidents caused by the stirring blades 21 being involved during rotation, and the equipment operation is more stable. The top wall of the cabinet 1 is fixedly provided with a plurality of groups of twisting motors 4 with external control systems and power supplies, and a capstan 41 is fixedly provided at the end of the twisting motor 4. A twisting rope 42 is connected to the capstan 41, and a fixing block is fastened to the end of the twisting rope 42. 43, the fixed block 43 is immersed in the dipping liquid, and the setting of the fixed block 43 has a good effect of adjusting the liquid level of the dipping liquid. When the liquid level of the dipping liquid in the dipping tank body 11 is low, the twisting motor 4 is controlled to rotate and lower the fixed block 43 to make it immersed in the dipping liquid, and the liquid level of the dipping liquid will rise. When the liquid level of the dipping liquid in the dipping tank body 11 is high, the twisting motor 4 is controlled to rotate and pull the fixed block 43 to make it pass through the dipping liquid, and the liquid level of the dipping liquid will drop accordingly. The height of the dipping liquid level can be adjusted according to actual needs. Since there are several groups of twisting motors 4 and matching fixed blocks 43, the adjustment range of the dipping liquid level is further increased. A pair of guide plates 44 are fixedly arranged on the inner wall of the dipping tank body 11. The guide plates 44 are vertically arranged and fit the outer surface of the fixed blocks 43. The guide plates 44 are clamped on both sides of the fixed block 43. One side of the guide plates 44 can effectively limit the fixed block 43 to prevent the fixed block 43 from hitting the facilities in the dipping tank body 11 under the drive of the surging dipping liquid and causing damage. The setting of the guide plates 44 on the other side has a good directional guiding effect, ensuring that the fixed block 43 moves stably along the fixed track, and improving the movement stability of the fixed block 43. The outer wall of the cabinet is provided with an insulation interlayer 5 that wraps the dipping tank body 11. The outer wall of the cabinet 1 is fixedly provided with a hot water pipe 6 and a cold water pipe 7 that are connected to the insulation interlayer 5. The hot water pipe 6 is externally connected to the hot water system, and the cold water pipe 7 is externally connected to the condensed water system. When the dipping liquid is below 0°C in winter, it freezes and cannot be immersed, resulting in production suspension. In summer, the temperature of the dipping liquid is too high, and the activity of the molecular chains in the dipping liquid is increased.Large molecular groups are likely to aggregate on the cloth surface, resulting in defects. The setting of the heat preservation interlayer 5 has a good temperature regulation effect. The temperature of the hot water system is relatively high and the temperature of the condensate water system is relatively low. Both are equipped with transfer pumps, and the transfer pumps are connected to the control system. When the temperature is too high, condensate water is input to drain the superheated water in the heat preservation interlayer 5 into the hot water system, reducing the internal temperature of the dipping tank body 11. When the temperature is too low, hot water is input to drain the heat preservation interlayer 5 into the condensate water system, increasing the internal temperature of the dipping tank body 11, so that the internal temperature of the dipping tank body 11 is maintained in a good working range to improve the impregnation effect of the cloth. The outer wall of the cabinet body 1 is covered with an asbestos heat preservation layer 8, and a transparent viewing window 9 is fixedly installed on the outer wall of the cabinet body 1. The asbestos heat preservation layer 8 is provided with a transparent observation hole. The setting of the asbestos heat preservation layer 8 has a good temperature isolation effect, which can effectively reduce the heat exchange rate between the dipping solution and the aqueous solution in the heat preservation interlayer 5 and the outside world, ensuring that the overall temperature change range and change rate of the dipping solution maintain a stable working temperature, improving the impregnation quality of the cloth. The setting of the observation window enables the operator to directly understand the change situation of the aqueous solution in the heat preservation interlayer 5, which is convenient for quick adjustment.,

[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0030] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A novel heat-insulating, anti-precipitation and energy-saving glue dipping tank, comprising a cabinet (1), wherein the top wall of the cabinet (1) is provided with a glue dipping tank body (11), wherein an appropriate amount of glue dipping liquid is contained in the glue dipping tank body (11), and wherein: A driving motor (2) connected to an external control system and power supply is fixedly mounted on the bottom wall of the cabinet (1); a rotating shaft of the driving motor (2) is inserted into the glue dipping tank body (11); a plurality of stirring blades (21) are fixedly sleeved on the end of the rotating shaft of the driving motor (2); a plurality of connecting columns (3) are extended around the stirring blades (21) on the tank wall of the glue dipping tank body (11); the ends of the connecting columns (3) are arranged higher than the stirring blades (21); a first blocking ring (31) is connected to the end of the connecting column (3); the first blocking ring (31) is arranged around the periphery of the stirring blades (21); a second blocking ring (32) is connected to the inner side of the first blocking ring (31); the second blocking ring (32) covers the stirring blades (21).

2. A new type of heat-insulating, anti-precipitation and energy-saving glue dipping tank according to claim 1, characterized in that: The top wall of the cabinet (1) is fixedly provided with a plurality of groups of winch motors (4) connected to an external control system and a power supply, the end of the winch motor (4) is fixedly provided with a capstan (41), the capstan (41) is connected with a winch rope (42), the end of the winch rope (42) is tied with a fixing block (43), and the fixing block (43) is immersed in a dipping liquid.

3. A new type of heat-insulating, anti-precipitation and energy-saving glue dipping tank according to claim 2, characterized in that: A pair of guide plates (44) are fixedly arranged on the inner wall of the glue dipping tank body (11); the guide plates (44) are vertically arranged and fit the outer wall of the fixing block (43); and the guide plates (44) are clamped on both sides of the fixing block (43).

4. The novel heat-insulating, anti-precipitation and energy-saving glue dipping tank according to claim 3 is characterized by: The outer wall of the cabinet is provided with a heat-insulating interlayer (5) wrapping the glue dipping tank body (11); a hot water pipe (6) and a cold water pipe (7) connected to the heat-insulating interlayer (5) are fixedly provided on the outer wall of the cabinet body (1); the hot water pipe (6) is externally connected to a hot water system, and the cold water pipe (7) is externally connected to a condensed water system.

5. The novel heat-insulating, anti-precipitation and energy-saving glue dipping tank according to claim 4 is characterized by: The outer wall of the cabinet (1) is covered with an asbestos insulation layer (8), a transparent window (9) is fixedly installed on the outer wall of the cabinet (1), and the asbestos insulation layer (8) is provided with a matching transparent observation hole.

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