Device for improving dyeing reproducibility of fabric
By using a combination of rotating rollers and glue layers in the fabric dyeing device, the problem that high-temperature flames in the prior art is difficult to completely remove fluff and thread heads on the fabric surface in the fabric, and the efficient decomposition and improvement of fabric dyeing reproducibility are achieved.
Patent Information
- Application Number
- CN202421559022.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-03
Smart Images

Figure CN223033699U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric dyeing, in particular to a device for improving the reproducibility of fabric dyeing. Background Art
[0002] There are many factors that affect the reproducibility of fabric dyeing, including the degree of impurity removal during pretreatment, wool efficiency, whiteness, pH value after washing, hydrogen peroxide purification after bleaching, etc., which will affect the dyeing rate and color shade. It also includes dyes, dyeing processes, process standards and other aspects.
[0003] Among them, the impurity removal effect of the pre-treatment is a key link affecting the reproducibility of fabric dyeing. When the existing impurity removal device is in use, it sprays fire on the surface of the fabric. When the high-temperature flame contacts the fluff and thread ends on the surface of the fabric, it will quickly ignite and burn them out to achieve impurity removal treatment on the surface of the fabric. However, due to the short contact time between the high-temperature flame and the fabric, when the fluff and thread ends are tightly attached to the surface of the fabric, it is difficult for the flame to remove them. When the fluff and thread ends are scraped off the surface of the fabric by the scraper, in order to avoid burning the fabric, the fabric moves at a faster speed, and the friction between the high-speed moving fabric and the scraper is larger, which can easily cause scratches on the fabric, making it inconvenient to use. Utility Model Content
[0004] The purpose of the utility model is to provide a device for improving the reproducibility of fabric dyeing, aiming to solve the problems mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: the device for improving the reproducibility of fabric dyeing comprises a first shell and a second shell, both of which are provided with through grooves for the fabric to pass through, the first shell and the second shell are connected through, the interior of the first shell is symmetrically provided with adhesion mechanisms, the fabric is located between the two adhesion mechanisms, the adhesion mechanism comprises a central axis, both ends of the central axis are respectively provided with disks, the disk is rotatably connected to the first shell, the outside of the first shell is provided with a motor for driving one of the disks to rotate, the outer surface of the disk is evenly provided with adhesion components, the adhesion components comprises a roller, the outer surface of the roller is coated with a rubber layer, both ends of the roller are respectively provided with compressible telescopic rods, the roller is rotatably connected to the telescopic rod, the two telescopic rods in the same group of adhesion components are respectively fixedly connected to the disks on the same side, and the inner top and inner bottom of the second shell are both provided with burning devices.
[0006] Preferably, a protrusion is provided at the output end of the motor, and a slot is provided at one end of the disc located on the same side of the motor, and transmission is achieved between the motor and the disc through the cooperation of the protrusion and the slot.
[0007] Preferably, through holes are formed in the outer surface of the other disc, a side door which can be opened is arranged on one side of the outer surface of the first housing, a bolt is threadedly connected to the side door, and a cylinder rotatably connected to the through hole is arranged at one end of the bolt.
[0008] Preferably, one end of the side door is rotatably connected to the first housing, and the other end of the side door is connected to the first housing through a locking member.
[0009] Preferably, when the outer surface of the roller contacts the outer surface of the fabric, the telescopic rod is in a compressed state.
[0010] The beneficial effects of the utility model are as follows:
[0011] When the device is in use, through the arranged roller and the rubber layer on its surface, the impurities that are likely to fall off on the fabric surface can be directly transferred from the fabric, and through the adsorption capacity of the rubber layer, when the impurities that are not easy to separate from the fabric surface are separated from the rubber layer, the impurities will extend away from the fabric, so as to avoid the impurities tightly adhering to the fabric surface, so as to be easily ignited by the burning device, improve the treatment effect on the fabric, and be of great help to the improvement of the subsequent fabric dyeing reproducibility. Description of the Drawings
[0012] Figure 1 is the front view of the specific embodiment of the utility model.
[0013] Figure 2 is the schematic internal structure diagram of the specific embodiment of the utility model.
[0014] Figure 3 is the side view of the specific embodiment of the utility model.
[0015] Figure 4 is the schematic structure diagram of the adhesion mechanism of the specific embodiment of the utility model.
[0016] Figure 5 is the schematic structure diagram of the telescopic rod of the specific embodiment of the utility model.
[0017] In the figure: 1. First housing; 2. Second housing; 3. Fabric; 4. Central axis; 5. Disc; 6. Motor; 7. Roller; 8. Telescopic rod; 9. Burning device; 10. Protrusion; 11. Card slot; 12. Side door; 13. Bolt; 14. Cylinder; 15. Locking member; 16. Spring. Detailed Embodiments
[0018] The following further describes the detailed embodiments of the utility model with reference to the drawings.
[0019] As Figures 1-5As shown in the figure, a device for improving the dyeing reproducibility of fabrics includes a first housing 1 and a second housing 2. Through grooves for the fabric 3 to pass through are provided on both the first housing 1 and the second housing 2. The first housing 1 and the second housing 2 are connected in a through manner. Adhesion mechanisms are symmetrically arranged inside the first housing 1. The fabric 3 is located between the two adhesion mechanisms. The adhesion mechanism includes a central shaft 4. Disks 5 are respectively arranged at both ends of the central shaft 4. The disks 5 are rotatably connected to the first housing 1. A motor 6 for driving one of the disks 5 to rotate is arranged outside the first housing 1. Adhesion components are evenly arranged on the outer surface of the disk 5. The adhesion component includes a roller 7. An adhesive layer is coated on the outer surface of the roller 7. Compressible telescopic rods 8 are respectively arranged at both ends of the roller 7. The roller 7 is rotatably connected to the telescopic rods 8. The two telescopic rods 8 in the same group of adhesion components are respectively fixedly connected to the disks 5 on the same side. Combustion devices 9 are arranged at both the inner top and the inner bottom of the second housing 2.
[0020] The movement of the fabric 3 is controlled by an external traction mechanism or winding mechanism. When the fabric 3 moves, it needs to pass through the first housing 1 and the second housing 2. When the fabric 3 passes through the first housing 1, its outer surface can be processed. Specifically, as Figure 2 shown in the figure, when the outer surface of the roller 7 contacts the outer surface of the fabric 3, the telescopic rod 8 is in a compressed state, and the frictional force between the fabric 3 and the roller 7 is relatively large. Since an adhesive layer is provided on the outer surface of the roller 7, the frictional force between the roller 7 and the fabric 3 can be further increased through the adhesive layer. Therefore, when the fabric 3 moves, it will drive the roller 7 to rotate through the frictional force between it and the roller 7. When the roller 7 rotates, through the adhesive layer on its outer surface, the easily detachable part of the fluff and lint on the surface of the fabric 3 is adhered and transferred to the roller 7. For the fluff and lint that cannot be transferred, when this part of the fluff and lint contacts the adhesive layer on the outer surface of the roller 7, there will be a short connection, and then during the separation process, the fluff and lint will be separated from the fabric 3, thus preventing the fluff and lint from adhering to the surface of the fabric 3 and affecting the processing of the fabric 3 by the combustion device 9. When the same roller 7 processes a certain length of the fabric 3, by starting the motor 6, the two motors 6 respectively drive the disks 5 to rotate, and drive the rollers 7 on the disks 5 to change positions, so that the adhesive layer without adhered fluff and lint contacts the fabric 3, thereby realizing efficient removal of the fluff and lint on the surface of the fabric 3. The rotation of the disk 5 can be controlled by the motor 6. After the position of the roller 7 is adjusted, the frictional force between the fabric 3 and the roller 7 is not sufficient to make the disk 5 rotate, thus preventing the roller 7 from not being effectively in contact with the fabric 3.
[0021] The telescopic rod 8 includes two sleeves that are slidably connected to each other and cannot be separated. A spring 16 is arranged inside the two sleeves. When the telescopic rod 8 becomes shorter, the spring 16 is also compressed.
[0022] The burning device 9 has an air inlet pipe, a burner head, and an electronic igniter. When in use, natural gas is ejected through the air inlet pipe and the burner head, and the natural gas is ignited by the electronic igniter to burn the fluff and thread ends on the surface of the fabric 3. Since the burning device 9 is a prior art, it will not be described in detail here.
[0023] Further, a protrusion 10 is provided at the output end of the motor 6, and a card slot 11 is provided at one end of the disk 5 on the same side as the motor 6. The transmission between the motor 6 and the disk 5 is realized through the cooperation of the protrusion 10 and the card slot 11. The output end of the motor 6 and the disk 5 can be quickly disassembled and assembled through the protrusion 10 and the card slot 11. After finishing the treatment of one roll of fabric 3, the adhesion mechanism is taken out of the first housing 1, the used adhesive layer on the outer surface of the roller 7 is scraped off by a tool, and a new adhesive layer is coated on its surface for subsequent continuous treatment of the fabric 3.
[0024] Further, through holes are provided on the outer surface of the other disk 5, and a side door 12 that can be opened is provided on one side of the outer surface of the first housing 1. One end of the side door 12 is rotatably connected to the first housing 1, and the other end of the side door 12 is connected to the first housing 1 through a locking member 15. A bolt 13 is threadedly connected to the side door 12, and a cylinder 14 rotatably connected to the through hole is provided at one end of the bolt 13. When installing the adhesion mechanism, first open the side door 12, install one of the disks 5 together with the motor 6, then close the side door 12, install the bolt 13 on the side door 12, and the cylinder 14 at the front end of the bolt 13 enters the through hole of the disk 5 to support the adhesion mechanism and improve the stability of the roller 7 during use.
[0025] When the device is in use, through the provided roller 7 and the adhesive layer on its surface, not only can the impurities that are likely to fall off on the surface of the fabric 3 be directly transferred from the fabric 3, but also through the adsorption capacity of the adhesive layer, when the impurities that are not easily separated from the surface of the fabric 3 are separated from the adhesive layer, the impurities will extend away from the fabric 3, thus preventing the impurities from tightly adhering to the surface of the fabric 3, so as to be easily ignited by the burning device 9, improving the treatment effect on the fabric 3 and being of great help to improving the dyeing reproducibility of the subsequent fabric 3.
[0026] In the description of the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
Claims
1. A device for improving the reproducibility of fabric dyeing, characterized in that: The invention comprises a first shell and a second shell, wherein the first shell and the second shell are both provided with a through groove for the fabric to pass through, the first shell and the second shell are through-connected, an adhesion mechanism is symmetrically arranged inside the first shell, the fabric is located between the two adhesion mechanisms, the adhesion mechanism comprises a central axis, and disks are respectively arranged at both ends of the central axis, the disks are rotatably connected to the first shell, a motor for driving one of the disks to rotate is arranged outside the first shell, an adhesion component is evenly arranged on the outer surface of the disk, the adhesion component comprises a roller, the outer surface of the roller is coated with a rubber layer, compressible telescopic rods are respectively arranged at both ends of the roller, the roller is rotatably connected to the telescopic rod, the two telescopic rods in the same group of adhesion components are respectively fixedly connected to the disks on the same side, and a burning device is arranged on the inner top and the inner bottom of the second shell.
2. The device for improving the reproducibility of fabric dyeing according to claim 1, characterized in that: The output end of the motor is provided with a protrusion, and one end of the disc located on the same side of the motor is provided with a slot, and the motor and the disc are driven by the cooperation of the protrusion and the slot.
3. The device for improving the reproducibility of fabric dyeing according to claim 2, characterized in that: A through hole is formed on the outer surface of the other disc, and an openable side door is provided on one side of the outer surface of the first shell. A bolt is threadedly connected to the side door, and a cylinder rotatably connected to the through hole is provided at one end of the bolt.
4. The device for improving the reproducibility of fabric dyeing according to claim 3, characterized in that: One end of the side door is rotatably connected to the first shell, and the other end of the side door is connected to the first shell via a locking member.
5. The device for improving the reproducibility of fabric dyeing according to any one of claims 1 to 4, characterized in that: When the outer surface of the rotating roller contacts the outer surface of the fabric, the telescopic rod is in a compressed state.