Mechanical gas circuit control device
By penetrating the first rotating column through the output column and connecting it with the mechanical gas valve in the mechanical gas circuit control device, the problem of insufficient mechanical power transmission is solved, efficient energy transmission and structural stability are achieved, and the reliability and flexibility of the equipment are enhanced.
Patent Information
- Application Number
- CN202422149390.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Mechanical gas circuit control devices are prone to insufficient mechanical power transmission and common mechanical failure problems during use, resulting in unreliable equipment during long-term operation.
By penetrating through the first rotating column at the front end of the output column and fixedly connected to the airlock output end of the mechanical air valve, the power of the air valve is efficiently and directly transmitted to the rotating column, reducing energy loss. At the same time, a continuous rotating column connection is adopted to provide structural stability and load-bearing capacity, and allows fine-tuning and flexibility through a slotted design.
It realizes efficient transmission of gas valve power, reduces energy loss, improves the structural stability and bearing capacity of mechanical gas circuit control devices, and enhances the reliability and flexibility of the equipment.
Smart Images
Figure CN223035391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical manufacturing, in particular to a mechanical air circuit control device. Background Art
[0002] Mechanical air circuit control devices are usually applied in fields such as automated machinery, pneumatic tools, and pneumatic control systems. With the rapid development of industrial automation, the application of mechanical air circuit control devices in automated production lines is becoming more and more extensive. These devices can precisely control the actions of pneumatic components, improve production efficiency and product quality. In modern industry, the precision requirements for mechanical operations are getting higher and higher. Mechanical air circuit control devices can achieve precise control of pneumatic systems and meet the needs of precision machining. In harsh industrial environments, mechanical air circuit control devices need to have high reliability and durability to ensure long-term stable operation.
[0003] In the actual use process, compared with traditional solenoid valves, mechanical air circuit control devices have a simpler structure, reducing the number of moving parts, thus reducing maintenance requirements and failure rates. This makes the equipment more reliable during long-term operation. However, mechanical air circuit control devices are prone to problems such as insufficient mechanical transmission force and common mechanical failures during use. Content of the Utility Model
[0004] The purpose of the utility model is to provide a mechanical air circuit control device. A first rotating column penetrates through the front end of an output column, and the first rotating column is fixedly connected to the air brake output end of a mechanical air valve. This design ensures that the power of the air valve can be efficiently and directly transmitted to the rotating column, reducing energy loss. The front end of the first rotating column is fixedly connected to a second rotating column. This continuous connection method provides better structural stability and load-bearing capacity for the entire mechanical air circuit control device. A third slot is opened at the rear end of the second rotating column, and the third slot penetrates through the interior of the first rotating column. This design allows the first rotating column to be finely adjusted within the second rotating column, providing a certain degree of flexibility and adjustment ability. A fourth slot is opened at the front end of the second rotating column, which provides an interface for the installation of subsequent components, increasing the expandability and compatibility of the mechanical air circuit control device.
[0005] To achieve the above object, a mechanical air circuit control device is provided, including: a main body, a mechanical air valve is arranged at the rear side of the main body, an output column is fixedly connected to the outer circle of the mechanical air valve, a first rotating column penetrates through the front end of the output column, and the first rotating column is fixedly connected to the output end of the air brake of the mechanical air valve. A second rotating column is fixedly connected to the front end of the first rotating column. A third slot is opened at the rear end of the second rotating column, and the third slot penetrates through the inside of the first rotating column. A fourth slot is opened at the front end of the second rotating column. A second slot is opened inside the main body. A second fixing block is fixedly connected to the rear side inside the second slot. A third rotating column is fixedly connected to the outer circle of the second rotating column, and the third rotating column is rotatably connected to the front side of the main body. A first slot is opened at the front end of the third rotating column;
[0006] A fourth fixing block is arranged at the rear side of the main body. Sixth positioning holes are opened on both the front and rear sides of the fourth fixing block. A third fixing block is fixedly connected to the rear side of the fourth fixing block. A second fixing column is fixedly connected to one side of the third fixing block. Fifth positioning holes are opened at both the left and right ends of the second fixing column, and the fifth positioning holes penetrate through the third fixing block.
[0007] According to the mechanical air circuit control device described above, first fixing columns are fixedly connected to both the left and right sides of the main body. Second positioning holes are opened at both the upper and lower ends of the first fixing columns.
[0008] According to the mechanical air circuit control device described above, a reinforcing ring is fixedly connected to the front side of the main body. The reinforcing ring is matched with the third rotating column. A third positioning hole is opened on the front side of the main body. A first positioning hole is arranged below the third positioning hole.
[0009] According to the mechanical air circuit control device described above, the sixth positioning hole is matched with the first positioning hole and the third positioning hole. A lubricating hole is opened on the front side of the main body.
[0010] According to the mechanical air circuit control device described above, fourth positioning holes are opened on the outer circle of the second rotating column. A first fixing block is fixedly connected to the front end of the second rotating column.
[0011] According to the mechanical air circuit control device described above, the third slot is matched with the fourth slot. The first rotating column is matched with the second rotating column.
[0012] According to the mechanical air circuit control device described above, the second rotating column is matched with the third rotating column. The number of the first slots is several.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. The present utility model is provided with a first rotating column, a second rotating column, a third slotted groove, a fourth slotted groove, a second slotted groove, a second fixing block, a third rotating column and a first slotted groove. The front end of the output column penetrates through the first rotating column, and the first rotating column is fixedly connected to the air brake output end of the mechanical air valve. This design ensures that the power of the air valve can be efficiently and directly transmitted to the rotating column, reducing energy loss. The front end of the first rotating column is fixedly connected to the second rotating column. This continuous connection method provides better structural stability and load-bearing capacity for the entire mechanical air circuit control device. The rear end of the second rotating column is provided with a third slotted groove, and the third slotted groove penetrates through the interior of the first rotating column. This design allows the first rotating column to be finely adjusted within the second rotating column, providing a certain degree of flexibility and adjustment ability. The front end of the second rotating column is provided with a fourth slotted groove, which provides an interface for the installation of subsequent components, increasing the expandability and compatibility of the mechanical air circuit control device.
[0015] 2. The present utility model is provided with a fourth fixing block, a sixth positioning hole, a third fixing block, a second fixing column and a fifth positioning hole. A fourth fixing block is provided at the rear side of the main body, which provides an additional support point for the entire mechanical air circuit control device, enhancing the overall structural stability. Sixth positioning holes are provided on both the front and rear sides of the fourth fixing block. These positioning holes allow the fourth fixing block to be precisely aligned and fixed with other components, ensuring the accuracy and reliability of the device. The rear side of the fourth fixing block is fixedly connected to the third fixing block. This modular connection method facilitates the replacement and maintenance of components, improving the adaptability and flexibility of the device.
[0016] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. Description of the Drawings
[0017] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0018] Figure 1 is a three-dimensional view of the mechanical air circuit control device of the present utility model;
[0019] Figure 2 is a front view of the mechanical air circuit control device of the present utility model;
[0020] Figure 3 is a partial cross-sectional three-dimensional view of the mechanical air circuit control device of the present utility model;
[0021] Figure 4 For the present utility model Figure 3 is an enlarged view of the structure at A in;
[0022] Figure 5 For the present utility model Figure 3 is an enlarged view of the structure at B in.
[0023] In the figure: 1. Main body; 2. First positioning hole; 3. First fixing post; 4. Second positioning hole; 5. Mechanical air valve; 6. Third positioning hole; 7. Fourth positioning hole; 8. First fixing block; 9. First rotating post; 10. Second rotating post; 11. Third rotating post; 12. First slot; 13. Second slot; 14. Third slot; 15. Fourth slot; 16. Second fixing block; 17. Third fixing block; 18. Second fixing post; 19. Fifth positioning hole; 20. Output post; 21. Lubrication hole; 22. Reinforcing ring; 23. Sixth positioning hole; 24. Fourth fixing block. Specific implementation manner
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] Please refer to Figures 1-5, the present utility model provides a technical solution: a mechanical air circuit control device, comprising: a main body 1, a mechanical air valve 5 is arranged at the rear side of the main body 1, mainly to control the flow direction and pressure of the gas and achieve precise control of the mechanical air circuit. An output column 20 is fixedly connected to the outer ring of the mechanical air valve 5 to achieve its mechanical control. A first rotating column 9 penetrates through the front end of the output column 20, and the first rotating column 9 is fixedly connected to the output end of the air brake of the mechanical air valve 5, mainly to convert the output signal of the air valve into a rotating action and achieve dynamic control of the air circuit. A second rotating column 10 is fixedly connected to the front end of the first rotating column 9, mainly to further transmit and convert the control signal of the air valve and achieve more complex air circuit control. A third slot 14 is opened at the rear end of the second rotating column 10, and the third slot 14 penetrates through the inside of the first rotating column 9, mainly to provide support and guidance for the first rotating column 9 and ensure its stable movement. A fourth slot 15 is opened at the front end of the second rotating column 10, mainly to provide support and guidance for the second rotating column 10 and ensure its stable movement. A second slot 13 is opened inside the main body 1, and a second fixing block 16 is fixedly connected to the rear side inside the second slot 13, mainly to provide fixation and support for the second rotating column 10 and ensure its stable movement. A third rotating column 11 is fixedly connected to the outer ring of the second rotating column 10, and the third rotating column 11 is rotatably connected to the front side of the main body 1, mainly to achieve the rotational connection between the main body 1 and the second rotating column 10 and increase the movement flexibility of the device. A first slot 12 is opened at the front end of the third rotating column 11, mainly to provide support and guidance for the third rotating column 11 and ensure its stable movement and effectively dissipate the heat generated by the third rotating column 11. A fourth fixing block 24 is arranged at the rear side of the main body 1, mainly to provide fixation and support for the mechanical air valve 5 and ensure its stable operation. Sixth positioning holes 23 are opened on both the front and rear sides of the fourth fixing block 24, mainly to provide positioning and fixation for the fourth fixing block 24 and ensure its accurate position on the main body 1. A third fixing block 17 is fixedly connected to the rear side of the fourth fixing block 24, mainly to further provide fixation and support for the mechanical air valve 5 and ensure its stable operation. A second fixing column 18 is fixedly connected to one side of the third fixing block 17, mainly to provide fixation and support for the third fixing block 17 and ensure its stable movement. Fifth positioning holes 19 are opened at both the left and right ends of the second fixing column 18, and the fifth positioning holes 19 penetrate through the third fixing block 17, mainly to provide positioning and fixation for the second fixing column 18 and ensure its accurate position on the third fixing block 17.
[0026] On both the left and right sides of the main body 1, there are fixedly connected first fixing columns 3. Second positioning holes 4 are provided at both the upper and lower ends of the first fixing columns 3, mainly to provide positioning and fixation for the first fixing columns 3 and ensure their accurate positions on the main body 1. A reinforcing ring 22 is fixedly connected to the front side of the main body 1. The reinforcing ring 22 cooperates with the third rotating column 11, mainly to enhance the structural strength of the front side of the main body 1 and improve the stability of the device. A third positioning hole 6 is provided on the front side of the main body 1. Below the third positioning hole 6, there is a first positioning hole 2, mainly to provide positioning and fixation for the reinforcing ring 22 and the third rotating column 11 and ensure their accurate positions on the main body 1. The sixth positioning hole 23 cooperates with the first positioning hole 2 and the third positioning hole 6, mainly to achieve precise positioning and fixation between components and ensure the stability and precision of the device. A lubrication hole 21 is provided on the front side of the main body 1, mainly to provide lubrication for the mechanical air circuit control device, reduce friction, and extend the service life. A fourth positioning hole 7 is provided on the outer circumference of the second rotating column 10. A first fixing block 8 is fixedly connected to the front end of the second rotating column 10, mainly to provide positioning and fixation for the second rotating column 10 and the first fixing block 8 and ensure their accurate positions on the main body 1. The third slot 14 and the fourth slot 15 cooperate, and the first rotating column 9 and the second rotating column 10 cooperate, mainly to achieve precise cooperation and movement between components and improve the control precision of the device. The second rotating column 10 and the third rotating column 11 cooperate, and the number of the first slots 12 is several, mainly to achieve precise cooperation and movement between the second rotating column 10 and the third rotating column 11 and increase the movement flexibility and control precision of the device.
[0027] Working principle: First, install the mechanical air valve 5 at the rear side of the main body 1. This is a key component for mechanical power transmission, ensuring the normal operation of the entire mechanical air circuit control device. Fix the output column 20 to the outer ring of the mechanical air valve 5. The output column 20 serves as an intermediary for transmitting the power of the air valve, ensuring that the power can be smoothly transmitted to subsequent components. Ensure that the output end of the air valve is aligned with the output column 20. This alignment guarantees that the power of the air valve can be accurately transmitted to the output column 20, avoiding energy loss. Pass the first rotating column 9 through the front end of the output column 20 and ensure its fixed connection to the air brake output end of the mechanical air valve 5. This step ensures that the power of the air valve can be directly transmitted to the first rotating column 9, thereby driving mechanical movement. Fix the second rotating column 10 to the front end of the first rotating column 9. The connection of the second rotating column 10 enables the further transmission of power and may increase the rotational flexibility of the machine. Check whether there is a third slot 14 at the rear end of the second rotating column 10 and ensure that it penetrates the inside of the first rotating column 9. The third slot 14 allows the second rotating column 10 to be fixed or adjusted in position when needed. Open a fourth slot 15 at the front end of the second rotating column 10 for the installation of subsequent components. The fourth slot 15 provides an interface for other components to be fixed to the second rotating column 10. Fix the second fixing block 16 to the inner rear side of the second slot 13 in the main body 1. The fixation of the second fixing block 16 provides stability for the components within the second slot 13. Fix the third rotating column 11 to the outer ring of the second rotating column 10 and ensure its rotational connection with the front side of the main body 1. This provides a more stable support point for the second rotating column 10 and a rotational connection with the main body 1. Open a first slot 12 at the front end of the third rotating column 11 to remove the heat from the third rotating column 11 and endow the third rotating column 11 with a certain elasticity. Install the fourth fixing block 24 at the rear side of the main body 1 and ensure that the sixth positioning holes 23 on its front and rear sides are aligned with the corresponding positions. The sixth positioning holes 23 ensure the precise positioning of the fourth fixing block 24, guaranteeing the stability of the mechanical structure. Fix the third fixing block 17 to the rear side of the fourth fixing block 24 and ensure that the fifth positioning hole 19 of the second fixing column 18 is aligned with the corresponding position. The fifth positioning hole 19 provides a precise positioning point for the third fixing block 17, enhancing the structural stability. Fix the first fixing columns 3 to the left and right sides of the main body 1 and ensure that the second positioning holes 4 are aligned with the corresponding positions. The second positioning holes 4 ensure the precise position of the first fixing columns 3, providing lateral support for the entire machine. Fix the reinforcement ring 22 to the front side of the main body 1 and ensure its cooperation with the third rotating column 11. The reinforcement ring 22 enhances the stability of the third rotating column 11, preventing deformation or displacement caused by rotation. Open a third positioning hole 6 on the front side of the main body 1 and set a first positioning hole 2 below it. These two positioning holes cooperate with the sixth positioning hole 23 to achieve the precise positioning of the components on the front side of the main body 1. Ensure the cooperation of the sixth positioning hole 23, the first positioning hole 2, and the third positioning hole 6.Precise positioning is achieved, and this cooperation ensures the accuracy and stability of the entire mechanical structure. A lubrication hole 21 is opened on the front side of the main body 1 for subsequent lubrication work. The lubrication hole 21 allows the key components of the machine to be lubricated, reducing wear and extending the service life. A fourth positioning hole 7 is opened on the outer ring of the second rotating column 10. The fourth positioning hole 7 provides an additional positioning point for the second rotating column 10, which may be used to fix other components or make adjustments. The first fixing block 8 is fixedly connected to the front end of the second rotating column 10. The fixation of the first fixing block 8 provides stability for the front end of the second rotating column 10, which may be used to support or fix other components.,
[0028] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of the present invention.,
Claims
1. Mechanical gas circuit control device, including: The main body (1) is provided with a mechanical air valve (5) at the rear side of the main body (1), and the outer ring of the mechanical air valve (5) is fixedly connected with an output column (20), characterized in that: the front end of the output column (20) is penetrated by a first rotating column (9), and the first rotating column (9) and the output end of the airlock of the mechanical air valve (5) are fixedly connected, the front end of the first rotating column (9) is fixedly connected with a second rotating column (10), and the rear end of the second rotating column (10) is provided with a third slot (14), and the third slot (14 ) penetrates through the interior of the first rotating column (9), a fourth slot (15) is provided at the front end of the second rotating column (10), a second slot (13) is provided inside the main body (1), a second fixing block (16) is fixedly connected to the rear side of the interior of the second slot (13), a third rotating column (11) is fixedly connected to the outer ring of the second rotating column (10), and the third rotating column (11) is rotatably connected to the front side of the main body (1), and a first slot (12) is provided at the front end of the third rotating column (11); A fourth fixing block (24) is arranged at the rear side of the main body (1), and a sixth positioning hole (23) is provided at both the front and rear sides of the fourth fixing block (24), and a third fixing block (17) is fixedly connected to the rear side of the fourth fixing block (24), and a second fixing column (18) is fixedly connected to one side of the third fixing block (17), and a fifth positioning hole (19) is provided at both left and right ends of the second fixing column (18), and the fifth positioning hole (19) and the third fixing block (17) are penetrated.
2. The mechanical gas circuit control device according to claim 1, characterized in that: The left and right sides of the main body (1) are both fixedly connected with first fixing columns (3), and the upper and lower ends of the first fixing columns (3) are both provided with second positioning holes (4).
3. The mechanical gas circuit control device according to claim 1, characterized in that: A reinforcement ring (22) is fixedly connected to the front side of the main body (1), and the reinforcement ring (22) cooperates with the third rotating column (11). A third positioning hole (6) is opened on the front side of the main body (1), and a first positioning hole (2) is arranged below the third positioning hole (6).
4. The mechanical gas circuit control device according to claim 3, characterized in that: The sixth positioning hole (23) matches the first positioning hole (2) and the third positioning hole (6), and a lubrication hole (21) is provided on the front side of the main body (1).
5. The mechanical gas circuit control device according to claim 1, characterized in that: A fourth positioning hole (7) is formed on the outer ring of the second rotating column (10), and a first fixing block (8) is fixedly connected to the front end of the second rotating column (10).
6. The mechanical gas circuit control device according to claim 1, characterized in that: The third slot (14) and the fourth slot (15) match each other, and the first rotating column (9) and the second rotating column (10) match each other.
7. The mechanical gas circuit control device according to claim 1, characterized in that: The second rotating column (10) and the third rotating column (11) cooperate with each other, and the number of the first slots (12) is a plurality.