Chemical cleaning device for boiler
By designing a chemical cleaning device for boilers, using liquid chemical agents and synchronously rotated cleaning brushes, the problem of chemical agents in the prior art easily causing personnel injury in the boiler is solved, and the safety and effectiveness of cleaning are improved.
Patent Information
- Application Number
- CN202421636685.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the prior art, when the boiler is chemically cleaned, the chemical agent formed by atomization is easily contaminated on the person or sucked in a narrow and closed boiler, causing safety hazards.
A boiler chemical cleaning device is designed. Through the combination of fixing components and cleaning components, chemical agents are stored in the storage tank in liquid form. They are started simultaneously by the electric telescopic rod and the motor. The chemical agent is sprayed evenly and reacts with the scale on the inner wall of the boiler. The cleaning brush rubs the scale on the inner wall of the boiler to prevent people from directly entering the dangerous area where the spraying agent is done.
It effectively avoids the damage caused by the fine particles of chemical agents to personnel, improves the safety of boiler chemical cleaning, and ensures the complete cleaning of scale through the friction of the cleaning brush.
Smart Images

Figure CN223036378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler cleaning, in particular to a boiler chemical cleaning device. Background Art
[0002] The chemical cleaning of boilers is to use aqueous solutions of chemical agents to remove various deposits in the boilers and form an anti-corrosion protective film on the metal surface. Common methods of boiler chemical cleaning include hydrochloric acid cleaning, citric acid cleaning, EDTA ammonium salt cleaning, EDTA sodium salt cleaning, glycolic acid cleaning, and glycolic acid + formic acid or citric acid cleaning.
[0003] In the prior art, after a boiler has been used for a long time, a layer of scale will accumulate on its inner wall, and personnel need to use a sprayer to spray chemical agents for cleaning. However, when spraying chemical agents, in order to evenly spray the chemical agents on the inner wall of the boiler, personnel need to lean into the boiler. And the atomized chemical agents form smaller particles, which are likely to adhere to the personnel or be inhaled by the personnel when breathing in the narrow and relatively enclosed boiler, causing greater harm to the personnel, and there are great potential safety hazards when chemically cleaning the boiler. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem in the prior art that when personnel use chemical agents to clean the scale in the boiler, the atomized chemical agents form smaller particles, which are likely to adhere to the personnel or be inhaled by the personnel when breathing in the narrow and relatively enclosed boiler, causing greater harm to the personnel, and there are great potential safety hazards when chemically cleaning the boiler, and to propose a boiler chemical cleaning device.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A boiler chemical cleaning device, comprising: a boiler body, a fixing component is arranged on the outer surface of the boiler body, and a cleaning component is fixedly connected to the top of the fixing component; a cleaning component, the cleaning component includes an installation cross plate, a motor is fixedly connected to the top of the installation cross plate, the output end of the motor rotates through the top of the installation cross plate, the output end of the motor is fixedly connected to a rotating rod, a first side frame is symmetrically fixedly connected to the outer surface of the rotating rod, a plurality of first atomizing nozzles are respectively arranged at equal intervals on the outer surfaces of the two first side frames, the first atomizing nozzles and the first side frames are communicated, storage tanks are respectively arranged at the tops of the two first side frames, electric telescopic rods are respectively arranged at the tops of the two storage tanks, the telescopic ends of the two electric telescopic rods respectively slide through the tops of the two storage tanks, and the telescopic ends of the two electric telescopic rods are respectively fixedly connected to piston blocks.
[0006] Preferably, the fixing component includes a first fixing ring and a second fixing ring. The rear surfaces of the first fixing ring and the second fixing ring are rotatably connected by a hinge. A first fixing block is fixedly connected to the front surface of the first fixing ring, and a second fixing block is fixedly connected to the front surface of the second fixing ring. The second fixing block and the first fixing block are connected by a bolt. A support rod is fixedly connected to the top of the first fixing ring, and the top of the support rod is fixedly connected to the bottom of the mounting cross plate.
[0007] Preferably, the outer surface of the storage tank near the bottom is threadedly connected to the inner surface of the first side frame. The inner surface of the storage tank is in contact with the outer surface of the piston block. The storage tank and the piston block are provided in a matching manner.
[0008] Preferably, an extension block is fixedly connected to a position on the outer surface of the first side frame away from the plurality of first atomizing nozzles. The extension block and the first side frame are in a communicating setting.
[0009] Preferably, a second atomizing nozzle is provided at the bottom of the extension block. The second atomizing nozzle and the extension block are in a communicating setting.
[0010] Preferably, second side frames are symmetrically and fixedly connected to the outer surface of the rotating rod. A plurality of cleaning brushes are respectively and evenly arranged on the outer surfaces of the two second side frames. The cleaning brushes and the boiler body are provided in a matching manner.
[0011] Preferably, both the first fixing ring and the second fixing ring are located at a position near the top of the outer surface of the boiler body. The inner surfaces of the first fixing ring and the second fixing ring are in contact with the outer surface of the boiler body.
[0012] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0013] 1. In the present utility model, during use, through the combined use of the fixing component and the cleaning component, chemical agents are stored in the two storage tanks in liquid form. When the two electric telescopic rods and the motor are started synchronously, the chemical agents are evenly sprayed out from the plurality of atomizing nozzles. At the same time, the two synchronously rotating second side frames drive the plurality of cleaning brushes to evenly apply the chemical agents on the inner wall of the boiler. After waiting for the scale to react with the chemical agents to complete, the motor is started again, so that the two second side frames rotate at high speed in the boiler, and the plurality of cleaning brushes will continuously rub against the inner wall of the boiler to clean the loosened or dissolved scale, avoiding the fine chemical agent particles formed by atomization from easily causing harm to personnel when personnel need to hold a spray bottle and reach into the boiler interior to spray the agent, and improving the safety of the boiler chemical cleaning device.
[0014] 2. In the present utility model, during use, by respectively arranging rubber pads on the inner sides of the first fixing ring and the second fixing ring, when the two fixing rings are tightly attached to the surface of the boiler during the connection by bolts, the two rubber pads are squeezed, causing them to deform and filling the space between the two fixing rings and the boiler body, increasing the frictional force between the two fixing rings and the boiler body, and improving the fixing effect of the boiler chemical cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 FIG. is a perspective view of a boiler chemical cleaning device proposed by the present utility model;
[0016] Figure 2 FIG. is a schematic structural view of a cleaning component of a boiler chemical cleaning device proposed by the present utility model;
[0017] Figure 3 FIG. is a schematic structural view of a storage tank of a boiler chemical cleaning device proposed by the present utility model;
[0018] Figure 4 FIG. is a schematic structural view of a fixing component of a boiler chemical cleaning device proposed by the present utility model.
[0019] LEGEND DESCRIPTION: 1. Boiler body; 2. Fixing component; 201. First fixing ring; 202. Second fixing ring; 203. First fixing block; 204. Second fixing block; 205. Support rod; 4. Cleaning component; 401. Installation cross plate; 402. Motor; 403. Rotating rod; 405. First side frame; 406. First atomizing nozzle; 408. Second side frame; 409. Cleaning brush; 410. Storage tank; 411. Electric telescopic rod; 412. Piston block; 413. Second atomizing nozzle; 414. Extension block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In order to more clearly understand the above-mentioned objects, features, and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0021] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0022] Embodiment 1, as Figures 1 - 4As shown in the figure, the utility model provides a boiler chemical cleaning device, including: a boiler body 1, a fixing component 2 is arranged on the outer surface of the boiler body 1, and a cleaning component 4 is fixedly connected to the top of the fixing component 2; a cleaning component 4, the cleaning component 4 includes a mounting cross plate 401, a motor 402 is fixedly connected to the top of the mounting cross plate 401, the output end of the motor 402 rotatably penetrates through the top of the mounting cross plate 401, the output end of the motor 402 is fixedly connected to a rotating rod 403, a first side frame 405 is symmetrically fixedly connected to the outer surface of the rotating rod 403, a plurality of first atomizing nozzles 406 are respectively arranged at equal intervals on the outer surfaces of the two first side frames 405, the first atomizing nozzles 406 and the first side frames 405 are in communication, storage tanks 410 are respectively arranged at the tops of the two first side frames 405, electric telescopic rods 411 are respectively arranged at the tops of the two storage tanks 410, the telescopic ends of the two electric telescopic rods 411 respectively slide through the tops of the two storage tanks 410, the telescopic ends of the two electric telescopic rods 411 are respectively fixedly connected to piston blocks 412, the fixing component 2 includes a first fixing ring 201 and a second fixing ring 202, the rear surfaces of the first fixing ring 201 and the second fixing ring 202 are rotatably connected by a hinge, a first fixing block 203 is fixedly connected to the front surface of the first fixing ring 201, a second fixing block 204 is fixedly connected to the front surface of the second fixing ring 202, the second fixing block 204 and the first fixing block 203 are connected by bolts, a support rod 205 is fixedly connected to the top of the first fixing ring 201, the top of the support rod 205 and the bottom of the mounting cross plate 401 are fixedly connected, the outer surface of the storage tank 410 near the bottom is threadedly connected to the inner surface of the first side frame 405, the inner surface of the storage tank 410 and the outer surface of the piston block 412 are in fit, the storage tank 410 and the piston block 412 are in a matching setting, an extension block 414 is fixedly connected to the outer surface of the first side frame 405 at a position away from the plurality of first atomizing nozzles 406, the extension block 414 and the first side frame 405 are in communication, a second atomizing nozzle 413 is arranged at the bottom of the extension block 414, the second atomizing nozzle 413 and the extension block 414 are in communication, a second side frame 408 is symmetrically fixedly connected to the outer surface of the rotating rod 403, a plurality of cleaning brushes 409 are respectively evenly arranged on the outer surfaces of the two second side frames 408, and the cleaning brushes 409 and the boiler body 1 are in a matching setting.
[0023] The effect achieved by the entire Embodiment 1 is that during the chemical cleaning of the boiler, first, the chemical agents used for cleaning are stored in two storage tanks 410 in liquid form. The two storage tanks 410 are respectively threadedly connected to the tops of two first side frames 405. When the two second side frames 408 are inserted into the boiler body 1 and initially abut against the inner bottom of the boiler, the inner side of the first fixing ring 201 fits against the outer surface of one side of the boiler body 1. Through the rotational action of the hinge, the second fixing ring 202 rotates towards the first fixing ring 201, so that the side of the second fixing ring 202 fits against the other surface of the boiler body 1. The supporting bolts are sequentially inserted into the first fixing block 203 and the second fixing block 204 and rotated, so that the two fixing rings are tightly fixed on the outer surface of the boiler body 1. The mounting cross plate 401 can be supported by the support rod 205. The two electric telescopic rods 411 are synchronously started, and their telescopic ends drive the piston blocks 412 to move slowly downward in the corresponding storage tanks 410, playing a pressurizing role. The stored chemical agents uniformly flow into the first side frames 405 and the extension blocks 414, and are sprayed out from a plurality of first atomizing nozzles 406 and second atomizing nozzles 413. At the same time, the motor 402 is started, and the output end of the second motor 402 drives the rotating rod 403 to rotate synchronously, so that the chemical agents can be evenly sprayed on the inner wall of the boiler. Similarly, the second side frames 408 symmetrically fixed on the surface of the rotating rod 403 rotate synchronously. When the plurality of cleaning brushes 409 rub against the inner wall of the boiler, they will evenly smear the sprayed chemical agents, so that they can fully contact the scale on the inner wall of the boiler and react. Stop the rotation of the motor 402 and the extension of the electric telescopic rod 411. After waiting for the chemical agents to fully react with the scale, start the motor 402 again, so that the two second side frames 408 rotate rapidly in the boiler, and the plurality of cleaning brushes 409 will continuously rub against the inner wall of the boiler to clean the loosened or dissolved scale, avoiding the risk of injury to personnel when they need to hold a spray bottle and reach into the boiler to spray the chemical agents, thus improving the safety of the boiler chemical cleaning device.
[0024] Embodiment 2 is as Figures 1 - 4 shown. Both the first fixing ring 201 and the second fixing ring 202 are located at positions near the top of the outer surface of the boiler body 1, and the inner surfaces of the first fixing ring 201 and the second fixing ring 202 both fit against the outer surface of the boiler body 1.
[0025] The effect achieved by the entire Embodiment 2 is that during fixation, rubber pads are provided on the relative inner arc surfaces of the first fixing ring 201 and the second fixing ring 202. When the two fixing rings are tightly fitted on the boiler surface during the connection by bolts, the two rubber pads are squeezed, causing them to deform. The deformed rubber pads fill the space between the two fixing rings and the boiler body 1, increasing the frictional force between the two fixing rings and the boiler body 1 and improving the fixing effect of the boiler chemical cleaning device.
[0026] Working principle: During the chemical cleaning of the boiler, first, the chemical agents used for cleaning are stored in two storage tanks 410 in liquid form. The two storage tanks 410 are respectively threadedly connected to the tops of two first side frames 405. When the two second side frames 408 are inserted into the boiler body 1 and initially touch the inner bottom of the boiler, the inner side of the first fixing ring 201 fits against the outer surface of one side of the boiler body 1. Through the rotational action of the hinge, the second fixing ring 202 rotates towards the first fixing ring 201, so that the side of the second fixing ring 202 fits against the other surface of the boiler body 1. Then, the matching bolts are sequentially inserted into and rotated in the first fixing block 203 and the second fixing block 204, so that the two fixing rings are tightly fixed on the outer surface of the boiler body 1. The mounting cross plate 401 can be supported by the support rod 205. Two electric telescopic rods 411 are synchronously started, and their telescopic ends drive the piston blocks 412 to slowly move downward in the corresponding storage tanks 410, playing a pressurizing role. The stored chemical agents uniformly flow into the first side frames 405 and the extension blocks 414, and are sprayed out from multiple first atomizing nozzles 406 and second atomizing nozzles 413. At the same time, the motor 402 is started, and the output end of the second motor 402 drives the rotating rod 403 to rotate synchronously, so that the chemical agents can be evenly sprayed on the inner wall of the boiler. Similarly, the second side frames 408 symmetrically fixed on the surface of the rotating rod 403 rotate synchronously. When the multiple cleaning brushes 409 rub against the inner wall of the boiler, they will evenly smear the sprayed chemical agents, so that the chemical agents can fully contact and react with the scale on the inner wall of the boiler. Stop the rotation of the motor 402 and the extension of the electric telescopic rods 411. After waiting for the chemical agents to fully react with the scale, start the motor 402 again, so that the two second side frames 408 rotate rapidly in the boiler, and the multiple cleaning brushes 409 will continuously rub against the inner wall of the boiler to clean the loosened or dissolved scale, avoiding the easy harm to personnel when a person holds a spray kettle and reaches into the boiler to spray the agent, improving the safety of the boiler chemical cleaning device. When fixing, rubber pads are provided on the relative inner arc surfaces of the first fixing ring 201 and the second fixing ring 202. When the two fixing rings are tightly connected by bolts and closely fit on the boiler surface, the two rubber pads are squeezed, causing them to deform. The deformed rubber pads fill the space between the two fixing rings and the boiler body 1, increasing the frictional force between the two fixing rings and the boiler body 1 and improving the fixing effect of the boiler chemical cleaning device.
[0027] The above are only the preferred embodiments of the present utility model, and do not limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims
1. A boiler chemical cleaning device, characterized in that: include: A boiler body (1), wherein a fixing assembly (2) is arranged on the outer surface of the boiler body (1), and a cleaning assembly (4) is fixedly connected to the top of the fixing assembly (2); A cleaning assembly (4), the cleaning assembly (4) comprising a mounting cross plate (401), the top of the mounting cross plate (401) being fixedly connected to a motor (402), the output end of the motor (402) rotatingly passing through the top of the mounting cross plate (401), the output end of the motor (402) being fixedly connected to a rotating rod (403), the outer surface of the rotating rod (403) being symmetrically fixedly connected to a first side frame (405), the outer surfaces of the two first side frames (405) being respectively provided with a plurality of first side frames (405) equidistantly disposed An atomizing nozzle (406), wherein the first atomizing nozzle (406) and the first side frame (405) are connected, storage tanks (410) are respectively arranged on the top of the two first side frames (405), and electric telescopic rods (411) are respectively arranged on the top of the two storage tanks (410), and the telescopic ends of the two electric telescopic rods (411) respectively slide through the tops of the two storage tanks (410), and the telescopic ends of the two electric telescopic rods (411) are respectively fixedly connected with piston blocks (412).
2. The boiler chemical cleaning device according to claim 1, characterized in that: The fixing assembly (2) comprises a first fixing ring (201) and a second fixing ring (202); the rear surfaces of the first fixing ring (201) and the second fixing ring (202) are rotatably connected via a hinge; the front surface of the first fixing ring (201) is fixedly connected to a first fixing block (203); the front surface of the second fixing ring (202) is fixedly connected to a second fixing block (204); the second fixing block (204) and the first fixing block (203) are connected via bolts; the top of the first fixing ring (201) is fixedly connected to a support rod (205); the top of the support rod (205) is fixedly connected to the bottom of the mounting cross plate (401).
3. The boiler chemical cleaning device according to claim 1, characterized in that: The outer surface of the storage tank (410) is threadedly connected to the inner surface of the first side frame (405) at a position close to the bottom, and the inner surface of the storage tank (410) is in contact with the outer surface of the piston block (412). The storage tank (410) and the piston block (412) are matched.
4. The boiler chemical cleaning device according to claim 1, characterized in that: An extension block (414) is fixedly connected to a side position of the outer surface of the first side frame (405) away from the plurality of first atomizing nozzles (406), and the extension block (414) and the first side frame (405) are arranged in communication.
5. The boiler chemical cleaning device according to claim 4, characterized in that: A second atomizing nozzle (413) is arranged at the bottom of the extension block (414), and the second atomizing nozzle (413) and the extension block (414) are arranged in communication.
6. The boiler chemical cleaning device according to claim 1, characterized in that: The outer surface of the rotating rod (403) is symmetrically fixedly connected to a second side frame (408), and a plurality of cleaning brushes (409) are evenly arranged on the outer surfaces of the two second side frames (408), and the cleaning brushes (409) and the boiler body (1) are arranged in a matching manner.
7. The boiler chemical cleaning device according to claim 2, characterized in that: The first fixing ring (201) and the second fixing ring (202) are both located on the outer surface of the boiler body (1) near the top, and the inner surfaces of the first fixing ring (201) and the second fixing ring (202) are both in contact with the outer surface of the boiler body (1).