Waste water heat energy transformation device of cooking pot
By setting up a multi-layer partition and connecting heat exchanger in the cooking tank, combined with the use of DC horizontal air heat exchanger, the problems of low heat recovery efficiency and underutilization of wastewater heat energy in the prior art are solved, and efficient heat recovery and production cost reduction are achieved.
Patent Information
- Application Number
- CN202422597968.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the prior art, the heat energy recovery efficiency is low, resulting in energy waste; the heat energy in the wastewater is not fully utilized, resulting in energy loss; excessive waste heat emissions have adverse effects on the environment and are difficult to integrate with existing production lines.
A heat energy transformation device for wastewater in the cooking tank is designed. By setting up a multi-layer partition in the cooking tank, the cooking efficiency and heat energy utilization are increased; the cooking water pipe is connected to the heat exchanger to achieve effective transfer of heat energy; the DC horizontal wind heat exchanger is used to further recover heat energy and reduce the demand for additional energy.
It improves the efficiency of heat recovery, reduces energy waste and production costs; makes full use of the heat energy in wastewater, reduces the impact on the environment, and can be better integrated with the existing production lines.
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Figure CN223036972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat energy recovery equipment, in particular to a heat energy transformation device for the wastewater of a cooking tank. Background Art
[0002] During the industrial production process, especially in the processes involving heating or cooking, a large amount of wastewater heat energy will be generated. If this heat energy is not recovered and utilized, it will be a waste of energy. Existing technologies have problems such as low efficiency, high cost, or complex operation in heat energy recovery. In view of the rising energy costs and the requirements of environmental protection, there is an urgent need for a more efficient and economical heat energy recovery solution. It should be able to reduce energy consumption and at the same time lower production costs.
[0003] The Chinese patent document in the prior art: CN201210204308.9 discloses a water heat energy recovery device, which includes a drain pipe connected to a sewer pipeline and a water inlet pipe connected to a water inlet pipeline. The water inlet pipe is spirally arranged around the outer periphery of the drain pipe. By arranging a water inlet pipe spirally around the periphery of a drain pipe, the energy of the sewage discharged from the drain pipe is absorbed by the water inlet pipe, achieving the purpose of preheating the inlet water, while reducing the waste of sewage energy and rationally utilizing resources.
[0004] However, during the implementation of the above solution, there are at least the following technical problems: low heat energy recovery efficiency, resulting in energy waste; the heat energy in the wastewater is not fully utilized, resulting in energy loss; excessive waste heat emissions have an adverse impact on the environment and it is difficult to integrate with the existing production line. Therefore, there is an urgent need to propose a heat energy transformation device for the wastewater of a cooking tank. Summary of the Invention
[0005] In view of the above technical problems, the present disclosure provides a heat energy transformation device for the wastewater of a cooking tank, which solves the technical problems in the prior art such as low heat energy recovery efficiency, resulting in energy waste; the heat energy in the wastewater is not fully utilized, resulting in energy loss; excessive waste heat emissions have an adverse impact on the environment and it is difficult to integrate with the existing production line.
[0006] According to one aspect of the present disclosure, there is provided a heat energy transformation device for the wastewater of a cooking tank, including a cooking tank. One end of the cooking water pipeline is connected to the cooking tank through a flange. The other end of the cooking water pipeline is connected to one end of the first fluid pipeline of a plate heat exchanger. The other end of the first fluid pipeline of the plate heat exchanger is connected to the first fluid pipeline of a DC horizontal air-air heat exchanger. One end of the second fluid pipeline of the plate heat exchanger is connected to a water distribution tank, and the other end is connected to the cooking tank. The other end of the first fluid pipeline of the DC horizontal air-air heat exchanger is connected to an external water seal tank, and one end of the second fluid pipeline is connected to natural wind and the other end is connected to a DC cooling and drying device.
[0007] In some embodiments of the present disclosure, the water inlet end of the cooking tank is connected to a water distribution tank, and the water outlet end is sequentially connected to a storage tank, a cooking tank pump, a plate heat exchanger, and a DC horizontal air-air heat exchanger along the water flow direction.
[0008] In some embodiments of the present disclosure, it further includes a cyclone Shakeron dust collector. The air inlet of the cyclone Shakeron dust collector is connected to a DC cooling and drying device through a pipeline. The bottom of the cyclone Shakeron dust collector is provided with a solid discharge port, and the top is provided with an air flow discharge port.
[0009] In some embodiments of the present disclosure, multiple layers of partition plates are arranged in the cooking tank to divide multiple cooking spaces. At least one of the cooking spaces is connected to one end of a cooking water pipeline through a flange.
[0010] The beneficial effects of the present utility model are as follows:
[0011] 1. Multiple cooking spaces are provided, and multiple layers of partition plates are arranged in the cooking tank, which increases the cooking efficiency and heat energy utilization.
[0012] 2. The cooking water pipeline is connected to the heat exchanger to achieve effective heat transfer. The second fluid pipeline of the heat exchanger is connected to low-temperature water to further recover heat energy. Through the effective recovery of heat energy, the demand for additional energy is reduced, and the production cost is lowered.
[0013] 3. The DT feeding auger and the white cake scraper improve the feeding efficiency and cooking uniformity, and optimize the material handling.
[0014] 4. The cyclone Shakeron dust collector realizes gas-solid separation and improves the purity of the material. Description of the Drawings
[0015] Figure 1 It is a structural schematic diagram of a cooking tank wastewater heat energy transformation device;
[0016] Figure 2 It is a process flow chart of a cooking tank wastewater heat energy transformation;
[0017] Figure 3 It is a flow block diagram of a cooking tank wastewater heat energy transformation device;
[0018] Names of each component in the figure: 1, cooking tank; 2, cooking water pipeline; 3, plate heat exchanger; 4, natural wind; 5, DC cooling and drying device; 6, DC horizontal air-air heat exchanger; 7, P32 water pump; 8, cyclone Shakeron dust collector; 9, 32 / 34 water distribution tank; 10, storage tank; 11, P45 cooking tank pump; 12, air inlet; 13, solid discharge port; 14, air flow discharge port; 15, 81C plate heat exchanger. Detailed Embodiments
[0019] The preferred embodiments of the present utility model will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, and are not used to limit the present utility model. Embodiment 1
[0020] This example discloses a device for heat energy transformation of wastewater from a cooking tank. Refer to Figures 1 to 3 ; It includes a cooking tank 1. One end of the cooking water pipeline 2 is connected to the cooking tank 1 through a flange. The other end of the cooking water pipeline 2 is connected to one end of the first fluid pipeline of the plate heat exchanger 3. The other end of the first fluid pipeline of the plate heat exchanger 3 is connected to the first fluid channel of the DC horizontal air-air heat exchanger. One end of the second fluid pipeline of the plate heat exchanger 3 is connected to the water separation tank, and the other end enters the cooking tank after heat exchange. After the first fluid heat exchange of the DC horizontal air-air heat exchanger is completed, it enters the water seal tank. One end of the second fluid channel is connected to the heated natural wind 4, and the other end is connected to the DC cooling and drying device 5.
[0021] The water in the water separation tank at 32 / 34 is connected to the cooking tank 1 through the P32 water pump 7. The water outlet end of the cooking tank is successively connected to the temporary storage tank 10, the P45 cooking tank pump 11, the 81C plate heat exchanger 15, and the DC horizontal air-air heat exchanger 6 along the water flow direction. As Figure 3 shown.
[0022] In the prior art, the original wastewater from the cooking tank is directly discharged to the water seal tank after the 81C plate heat exchanger at about 60 degrees, resulting in waste of hot water energy.
[0023] The implementation content of this application: After the wastewater heated by the cooking tank passes through the DC horizontal air-air heat exchanger, the temperature of the eleventh layer of cold air in the DC is increased, and the steam consumption in the DC is reduced.
[0024] Implementation plan: By adding a DN100 pipeline to connect to the DC air-air heat exchanger (the original air-air heat exchanger was heated by steam, that is, changing the steam to wastewater), the water temperature is reduced from 60 degrees to 50 degrees, and the air temperature is increased from 28 degrees to 45 degrees. It is estimated that the heat absorbed is equivalent to 1.01 kg of soybeans per ton. Calculated according to an annual processing of 750,000 tons of soybeans, it is equivalent to 227,200 yuan per year.
[0025] It also includes a cyclone Shakeron dust collector. The air inlet 12 of the cyclone Shakeron dust collector is connected to the DC cooling and drying device through a pipeline. The solid discharge port 13 is arranged at the bottom of the cyclone Shakeron dust collector, and the air flow discharge port 14 is arranged at the top.
[0026] Multiple layers of partition plates are arranged in the cooking tank 1 to divide into multiple cooking spaces. At least one cooking space is connected to one end of the cooking water pipeline 2 through a flange.
[0027] There are a total of 9 groups inside the DC horizontal air-air heat exchanger to increase the heat exchange area.
[0028] During operation, the wastewater generated by the water distribution tank 9 enters the plate heat exchanger 3 through the P32 water pump 7, is heated up and then enters the cooking tank 1. After being heated in the cooking tank 1, it enters the temporary storage tank 10, and the high-temperature wastewater is pumped into the plate heat exchanger 3 again through the P45 cooking tank pump 11 for heat exchange. The water after heat exchange enters the first fluid channel of the DC horizontal air-air heat exchanger 6. The preheated wastewater exchanges heat with natural air in the DC horizontal air-air heat exchanger 6, so that the heated natural air enters the DC cooling and drying device 5 for drying processes or other processes that require hot air. The gas processed by the DC cooling and drying device 5 enters the cyclone dust collector for dust removal. The solid particulate matter is discharged through the solid discharge port 13 at the bottom of the cyclone dust collector, and the purified gas is discharged through the gas discharge port 14 at the top.
[0029] Although some preferred embodiments of the present invention have been described, those skilled in the art can make additional changes and modifications to these embodiments once they know the basic creative concept. Therefore, the appended claims are intended to be construed as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.
[0030] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of this application and their equivalent technologies, the present invention is also intended to include these modifications and variations.
Claims
1. A device for thermal energy transformation of waste water from a cooking tank, characterized in that: It includes a cooking tank, which is connected to one end of a cooking water pipeline via a flange, the other end of the cooking water pipeline is connected to one end of a first fluid pipeline of a plate heat exchanger, the other end of the first fluid pipeline of the plate heat exchanger is connected to the first fluid pipeline of a DC horizontal air-to-air heat exchanger, one end of a second fluid pipeline of the plate heat exchanger is connected to a water distribution tank, and the other end is connected to the cooking tank, the other end of the first fluid pipeline of the DC horizontal air-to-air heat exchanger is connected to an external drainage sealing pool, one end of the second fluid pipeline is connected to natural wind, and the other end is connected to a DC cooling dryer.
2. The device for thermal energy transformation of cooking tank wastewater according to claim 1, characterized in that: The water inlet end of the cooking tank is connected to the water distribution tank, and the water outlet end is connected to the temporary storage tank, the cooking tank pump, the plate heat exchanger, and the DC horizontal air-to-air heat exchanger in sequence along the water flow direction.
3. The device for thermal energy transformation of cooking tank wastewater according to claim 1, characterized in that: It also includes a cyclone shakron dust collector, the air inlet of which is connected to the DC cooling dryer through a pipeline, and the bottom of the cyclone shakron dust collector is provided with a solid discharge outlet, and the top of the cyclone shakron dust collector is provided with an airflow discharge outlet.
4. The device for thermal energy transformation of cooking tank wastewater according to claim 1, characterized in that: A multi-layer partition is arranged in the cooking tank to divide a multi-layer cooking space, and at least one layer of the cooking space is connected to one end of a cooking water pipeline via a flange.
Citation Information
Patent Citations
Sewage heat energy recoverer
CN103512396A
Cited By
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