Lead tensioning device of enameling machine
By designing the combination of limiting mechanism, U-shaped support plate, moving wheel, screw and shaking in the tensioning device of the enameled machine, the problem that the existing device cannot adjust the tensioning degree of leads is solved, and the improvement of lead production quality and the improvement of device practicality is achieved.
Patent Information
- Application Number
- CN202421964193.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing enameled tensioning device cannot adjust the tension level of a single lead, resulting in a degradation in the production quality of leads.
A lead tensioning device including a limiting mechanism, a U-shaped support plate, a moving wheel, a screw and a rocker are designed. By adjusting the height of the adjustment mechanism, the limiting mechanism prevents the lead from being offset, and the rocker and the screw are used in conjunction with the guide to adjust the tension degree of the lead.
A fine adjustment of the tension level of individual leads is achieved, the quality of lead production is improved, and the practicality of the device is improved.
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Figure CN223038679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enameling machines, in particular to a lead tensioning device for an enameling machine. Background Technique
[0002] The enameling machine is an important device for producing enameled wires in the electromagnetic wire industry. Its function is to evenly coat a layer of insulating paint on the outside of the processed copper wire (or aluminum wire). During the processing, it is necessary to first tension the leads for coordinated processing, and at this time, a tensioning device will be used.
[0003] The existing tensioning device controls the tension of the lead through a tensioning spring. When in use, some springs will cause different tension control of the lead due to their own quality or deviation during installation, and at the same time, it is impossible to individually adjust the tension degree of the problematic lead, thus reducing the quality of lead production. Therefore, we need to propose a lead tensioning device for an enameling machine. Content of the Utility Model
[0004] The purpose of the utility model is to provide a lead tensioning device for an enameling machine, which has the advantage of being able to adjust the tension degree of a single lead, so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A lead tensioning device for an enameling machine, including a support plate. On the front and rear sides of the top of the support plate, a limiting mechanism is installed. On the top of the support plate and equidistantly between the limiting mechanisms, U-shaped brackets are installed. Inside the U-shaped brackets, U-shaped support plates are slidably connected. Inside the U-shaped support plates, moving wheels are rotatably connected through bearing seats. On the top of the U-shaped support plates, a lead screw is rotatably connected through a bearing seat. The top of the lead screw penetrates through the U-shaped bracket and extends to the outside of the U-shaped bracket to be connected with a crank. On the bottom of the support plate, an adjusting mechanism and a supporting mechanism are respectively arranged equidistantly.
[0006] Preferably, the limiting mechanism includes a fixed tube. The bottom end of the fixed tube is connected to the top of the support plate. Inside the fixed tube, a telescopic rod is slidably connected. The top end of the telescopic rod penetrates through the fixed tube and extends to the outside of the fixed tube to be connected with a limiting bracket. Inside the limiting bracket, a limiting wheel is rotatably connected through a bearing seat. At the bottom of the inner cavity of the fixed tube, a return spring is connected. The top end of the return spring is connected to the bottom end of the telescopic rod.
[0007] Preferably, the adjusting mechanism includes a bottom plate. Both the front and rear sides of the top of the bottom plate are slidably connected with moving plates. The top ends of the moving plates are equidistantly hinged with support rods. The top ends of the support rods are hinged with the bottom of the support plate. A first support plate and a second support plate are respectively installed on the top of the bottom plate and outside the moving plates. The front of the first support plate is rotatably connected with a threaded rod through a bearing seat. The front end of the threaded rod sequentially penetrates through the moving plate and the second support plate and extends to the outside of the second support plate to be connected with a crank disk.
[0008] Preferably, the supporting mechanism includes a support tube. The bottom end of the support tube is connected with the top of the bottom plate. A moving rod is slidably connected in the inner cavity of the support tube. The top end of the moving rod penetrates through the support tube and extends to the outside of the support tube to be connected with the bottom of the support plate.
[0009] Preferably, limiting sliders are installed on both sides of the U-shaped support plate. Limiting chutes are opened at the corresponding positions of the inner side of the U-shaped bracket and corresponding to the limiting sliders. The surface of the limiting slider is slidably connected with the inner cavity of the limiting chute.
[0010] Preferably, support sliders are equidistantly installed at the bottom of the moving plate. Support chutes are opened at the corresponding positions of the top of the bottom plate and corresponding to the support sliders. The surface of the support slider is slidably connected with the inner cavity of the support chute.
[0011] Preferably, limiting blocks are installed on both sides of the telescopic rod. Limiting grooves are opened at the corresponding positions of the inner cavity of the fixed tube and corresponding to the limiting blocks. The surface of the limiting block is slidably connected with the inner cavity of the limiting groove.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] Through the settings of the limiting mechanism, U-shaped support plate, moving wheels, lead screw, crank and adjusting mechanism, when in use, the height can be adjusted according to requirements through the adjusting mechanism. After adjusting to a suitable height, the lead is limited by the limiting mechanism to prevent the lead from shifting during movement. When there is a problem with the tension of the lead, rotate the crank. The crank drives the lead screw to rotate. Since the lead screw is threadedly connected with the U-shaped bracket, the lead screw drives the U-shaped support plate to move. The U-shaped support plate drives the moving wheels to move. The moving moving wheels can adjust the tension of the lead, improving the quality of lead production and at the same time enhancing the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a structural schematic diagram of the present utility model;
[0015] Figure 2 is a structural schematic diagram of the U-shaped bracket of the present utility model;
[0016] Figure 3 Schematic structural diagram of the adjusting mechanism of the present utility model;
[0017] Figure 4 Schematic structural diagram of the limiting mechanism of the present utility model;
[0018] Figure 5 Schematic structural diagram of the supporting mechanism of the present utility model;
[0019] Figure 6 Schematic structural diagram of the moving plate of the present utility model.
[0020] In the figure: 1, support plate; 2, limiting mechanism; 3, U-shaped bracket; 4, U-shaped support plate; 5, moving wheel; 6, lead screw; 7, crank; 8, adjusting mechanism; 9, supporting mechanism; 21, fixed pipe; 22, telescopic rod; 23, limiting bracket; 24, limiting wheel; 25, return spring; 81, bottom plate; 82, moving plate; 83, support rod; 84, first support plate; 85, second support plate; 86, threaded rod; 91, support pipe; 92, moving rod. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figure 1-6 , the present utility model provides a technical solution: a lead wire tensioning device for an enameling machine, including a support plate 1. Limiting mechanisms 2 are installed on both the front and rear sides of the top of the support plate 1. U-shaped brackets 3 are equidistantly installed between the limiting mechanisms 2 on the top of the support plate 1. A U-shaped support plate 4 is slidably connected to the inner side of the U-shaped bracket 3. A moving wheel 5 is rotatably connected to the inner side of the U-shaped support plate 4 through a bearing seat. A lead screw 6 is rotatably connected to the top of the U-shaped support plate 4 through a bearing seat. The top of the lead screw 6 penetrates through the U-shaped bracket 3 and extends to the outside of the U-shaped bracket 3 and is connected to a crank 7. An adjusting mechanism 8 and a supporting mechanism 9 are respectively equidistantly arranged at the bottom of the support plate 1;
[0023] Through the settings of the limiting mechanism 2, U-shaped support plate 4, moving wheels 5, lead screw 6, crank 7 and adjustment mechanism 8, during use, the height can be adjusted according to requirements through the adjustment mechanism 8. After adjusting to the appropriate height, the lead is limited by the limiting mechanism 2 to prevent the lead from shifting during movement. When there is a problem with the tension of the lead, turn the crank 7. The crank 7 drives the lead screw 6 to rotate. Since the lead screw 6 is threadedly connected to the U-shaped bracket 3, the lead screw 6 drives the U-shaped support plate 4 to move. The U-shaped support plate 4 drives the moving wheels 5 to move. The moving moving wheels 5 can adjust the tension of the lead, improving the quality of lead production and the practicality of the device at the same time.
[0024] Please refer to Figure 1-6 , the limiting mechanism 2 includes a fixed tube 21. The bottom end of the fixed tube 21 is connected to the top of the support plate 1. A telescopic rod 22 is slidably connected to the inner cavity of the fixed tube 21. The top end of the telescopic rod 22 penetrates through the fixed tube 21 and extends to the outside of the fixed tube 21 and is connected to a limiting bracket 23. A limiting wheel 24 is rotatably connected to the inner side of the limiting bracket 23 through a bearing seat. The bottom of the inner cavity of the fixed tube 21 is connected to a return spring 25. The top end of the return spring 25 is connected to the bottom end of the telescopic rod 22. When the lead passes through the limiting wheel 24, the lead can be limited by the limiting wheel 24 to avoid the lead from shifting during movement. At the same time, the tension of the lead can be regulated through the return spring 25 to keep the lead in a tensioned state all the time.
[0025] The adjustment mechanism 8 includes a bottom plate 81. The front and rear sides of the top of the bottom plate 81 are both slidably connected with moving plates 82. The top ends of the moving plates 82 are equally spaced and hinged with support rods 83. The top ends of the support rods 83 are hinged to the bottom of the support plate 1. A first support plate 84 and a second support plate 85 are respectively installed on the top of the bottom plate 81 and outside the moving plates 82. A threaded rod 86 is rotatably connected to the front of the first support plate 84 through a bearing seat. The front end of the threaded rod 86 penetrates through the moving plate 82 and the second support plate 85 in sequence and extends to the outside of the second support plate 85 and is connected to a turntable. When it is necessary to adjust the height according to actual requirements, turn the turntable. The turntable drives the threaded rod 86 to rotate. Since the threaded rod 86 is threadedly connected to the moving plate 82, the rotating threaded rod 86 drives the moving plate 82 to approach. The moving plate 82 drives the bottom ends of the support rods 83 to approach. Since the support rods 83 are arranged in a cross shape, when the bottom ends of the support rods 83 move, they simultaneously support the support plate 1 to move it upward. The support plate 1 can drive the limiting mechanism 2, U-shaped bracket 3, U-shaped support plate 4, moving wheels 5, lead screw 6 and crank 7 to move, which is convenient for use and facilitates height adjustment.
[0026] The support mechanism 9 includes a support tube 91. The bottom end of the support tube 91 is connected to the top of the bottom plate 81. A moving rod 92 is slidably connected to the inner cavity of the support tube 91. The top end of the moving rod 92 penetrates through the support tube 91 and extends to the outside of the support tube 91 to be connected to the bottom of the support plate 1, which can support the support plate 1 and increase the stability of the support plate 1 during movement. Limit sliders are installed on both sides of the U-shaped support plate 4. Limit chutes are provided on the inner side of the U-shaped bracket 3 at positions corresponding to the limit sliders. The surface of the limit slider is slidably connected to the inner cavity of the limit chute, which can limit the U-shaped support plate 4 and prevent the U-shaped support plate 4 from shifting when the lead screw 6 rotates, thus affecting the normal operation of the moving wheels 5 inside the U-shaped support plate 4.
[0027] Support sliders are equidistantly installed at the bottom of the moving plate 82. Support chutes are provided on the top of the bottom plate 81 at positions corresponding to the support sliders. The surface of the support slider is slidably connected to the inner cavity of the support chute, which can support the moving plate 82 and at the same time reduce the friction between the moving plate 82 and the bottom plate 81, facilitating the movement of the moving plate 82. Limit blocks are installed on both sides of the telescopic rod 22. Limit grooves are provided in the inner cavity of the fixed tube 21 at positions corresponding to the limit blocks. The surface of the limit block is slidably connected to the inner cavity of the limit groove, which can limit the telescopic rod 22 and prevent the telescopic rod 22 from rotating, thus affecting the normal use of the limit wheel 24.
[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lead wire tensioning device for an enameling machine, comprising a support plate (1), characterized in that: Limiting mechanisms (2) are installed on both the front and rear sides of the top of the support plate (1); a U-shaped bracket (3) is installed equidistantly on the top of the support plate (1) and between the limiting mechanisms (2); a U-shaped support plate (4) is slidably connected to the inner side of the U-shaped bracket (3); a moving wheel (5) is rotatably connected to the inner side of the U-shaped support plate (4) via a bearing seat; a screw rod (6) is rotatably connected to the top of the U-shaped support plate (4) via a bearing seat; the top of the screw rod (6) passes through the U-shaped bracket (3) and extends to the outside of the U-shaped bracket (3) and is connected to a crank (7); and an adjustment mechanism (8) and a supporting mechanism (9) are equidistantly arranged at the bottom of the support plate (1).
2. The lead wire tensioning device of the enameling machine according to claim 1, characterized in that: The limiting mechanism (2) comprises a fixed tube (21), the bottom end of the fixed tube (21) is connected to the top of the support plate (1), the inner cavity of the fixed tube (21) is slidably connected to a telescopic rod (22), the top end of the telescopic rod (22) passes through the fixed tube (21) and extends to the outside of the fixed tube (21) to be connected to a limiting bracket (23), the inner side of the limiting bracket (23) is rotatably connected to a limiting wheel (24) via a bearing seat, the bottom of the inner cavity of the fixed tube (21) is connected to a reset spring (25), and the top end of the reset spring (25) is connected to the bottom end of the telescopic rod (22).
3. The lead wire tensioning device of the enameling machine according to claim 2, characterized in that: The adjusting mechanism (8) comprises a bottom plate (81), the front and rear sides of the top of the bottom plate (81) are both slidably connected to a movable plate (82), the top of the movable plate (82) is equidistantly hinged to a support rod (83), the top of the support rod (83) is hinged to the bottom of the support plate (1), a first support plate (84) and a second support plate (85) are respectively installed on the top of the bottom plate (81) and on the outer side of the movable plate (82), the front side of the first support plate (84) is rotatably connected to a threaded rod (86) through a bearing seat, the front end of the threaded rod (86) passes through the movable plate (82) and the second support plate (85) in sequence and extends to the outside of the second support plate (85) to be connected to a rocker.
4. The lead wire tensioning device of the enameling machine according to claim 3, characterized in that: The support mechanism (9) comprises a support tube (91), the bottom end of the support tube (91) is connected to the top of the bottom plate (81), the inner cavity of the support tube (91) is slidably connected to a moving rod (92), the top end of the moving rod (92) passes through the support tube (91) and extends to the outside of the support tube (91) to be connected to the bottom of the support plate (1).
5. The lead wire tensioning device of the enameling machine according to claim 4, characterized in that: Limiting slide blocks are installed on both sides of the U-shaped support plate (4), and a limiting sliding groove is provided on the inner side of the U-shaped bracket (3) at a position corresponding to the limiting sliding block, and the surface of the limiting sliding block is slidably connected to the inner cavity of the limiting sliding groove.
6. The lead wire tensioning device of the enameling machine according to claim 5, characterized in that: Supporting slide blocks are equidistantly mounted on the bottom of the movable plate (82), and supporting sliding grooves are provided on the top of the bottom plate (81) at positions corresponding to the supporting slide blocks, and the surface of the supporting slide blocks is slidably connected to the inner cavity of the supporting sliding grooves.
7. A lead wire tensioning device for an enameling machine according to claim 6, characterized in that: Limit blocks are installed on both sides of the telescopic rod (22); a limit slot is provided in the inner cavity of the fixed tube (21) at a position corresponding to the limit block; and the surface of the limit block is slidably connected to the inner cavity of the limit slot.