Film inductor product cutting and pasting device
By designing a thin film inductor product cutting patch device including a positioning mechanism and an upper film mechanism, the problems of low production efficiency caused by manual operation and foaming of foam glue are solved, automatic positioning and fixing are achieved, ensuring the smooth laying and fit of foam glue, and improving production efficiency and fitting effect.
Patent Information
- Application Number
- CN202422049881.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The prior art relies on manual operation in the patching process of thin-film inductive magnetic sheet products, which leads to a long time-consuming and susceptible to human factors, making it difficult to meet the needs of modern manufacturing for rapid response and large-scale production. At the same time, the foam glue after patching is prone to foaming, affecting the fitting effect.
A thin film inductor product cutting patch device is designed, including a base, a fixing seat, a placing seat, a film cutting machine, a positioning mechanism and a film-up mechanism. Through the mechanical structure driven by cylinder and motor, the automatic positioning and fixing of thin-film inductive magnetic sheet products is realized to ensure the smooth laying and fit of foam glue.
The time required for each product to be fixed is significantly reduced, the overall production efficiency is improved, and by laying the foam glue smoothly, the foam glue foaming problem after the patch is avoided, and the fitting effect is improved.
Smart Images

Figure CN223038768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thin film inductor cutting and pasting, in particular to a cutting and pasting device for thin film inductor products. Background Technique
[0002] A pick-and-place machine, also known as a "chip mounter", is configured after the magnetic sheet lamination in the production line. The pick-and-place machine is a device that accurately places surface-mounted components onto the PCB pads by moving the pick-and-place head. With the development of technology, high-speed optical centering pick-and-place machines have gradually become the mainstream and are developing towards multi-function and flexible connection modularization;
[0003] When pasting thin film inductor magnetic sheet products, since the components are individually attached by relying on manual operation, this process takes a long time and is easily affected by human factors, resulting in the inability of the overall production process to operate efficiently and making it difficult to meet the requirements of modern manufacturing for rapid response and large-scale production. Secondly, the problem of easy foaming of the foaming glue frequently occurs after pasting, thus causing poor bonding effect of the thin film inductor magnetic sheet products.
[0004] Therefore, a cutting and pasting device for thin film inductor products is proposed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a cutting and pasting device for thin film inductor products to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A cutting and pasting device for thin film inductor products, including a base, a fixing seat is fixedly arranged on the top surface of the base, four fixing seats are evenly arranged, a placing seat is fixedly installed on the side surface of the left fixing seat, a thin film cutting machine is installed at the right end of the placing seat, a positioning mechanism is arranged below the thin film cutting machine, and a film feeding mechanism is arranged outside the positioning mechanism;
[0007] The positioning mechanism includes a positioning part and a driving part;
[0008] The film feeding mechanism includes a film feeding part and a flattening part.
[0009] Preferably, the positioning part includes a placing plate, the placing plate is located directly below the thin film cutting machine, through grooves are vertically opened downward on the top surface of the placing plate, four through grooves are evenly arranged, positioning frames are fixedly arranged on the inner walls of the through grooves, positioning plates are arranged above the four through grooves, sliding seats are fixedly arranged on the bottom surface of the positioning plates, the sliding seats are sleeved on the outer side surfaces of the positioning frames and are slidably connected with the positioning frames. When the positioning plates move inward relative to each other, they position the side surfaces of the thin film inductor magnetic sheet products so that they are coaxially placed with the placing plate, facilitating the fixation of the products.
[0010] Preferably, a driving block is arranged directly below the placing plate. The placing plate and the driving block are coaxially arranged. Four connecting rods are hinged to the side surface of the driving block. The other ends of the four connecting rods are hinged to the sliding seats close to each other. When the position of the driving block changes, the sliding seats are driven to move through the connecting rods, so that the four sliding seats approach or move away from each other.
[0011] Preferably, the driving part includes a first cylinder. The top surface of the first cylinder is fixedly connected to the placing plate, and the bottom surface of the output shaft of the first cylinder is fixedly connected to the driving block. A connecting seat is fixedly installed on the bottom surface of the driving block. When the first cylinder is started, the height of the driving block and the connecting seat changes.
[0012] Preferably, four sliding rods are fixedly arranged on the outer side surface of the connecting seat. A positioning rod is fixedly arranged on the top surface of the base. The top surface of the positioning rod is fixedly connected to the placing plate. One end of the sliding rod is sleeved on the outer side surface of the positioning rod and is slidably connected to the positioning rod. The sliding rod slides on the positioning rod to keep the sliding rod and the connecting seat stable when moving.
[0013] Preferably, the upper film part includes two storage rollers arranged front and back. Fixed frames are installed at both the left and right ends of the storage rollers. The storage rollers are connected to the fixed frames by bearings. The fixed frames are fixedly connected to the fixed seats close to each other. A motor is fixedly arranged on the right side surface of the fixed frame on the right side. The output shaft of the motor penetrates through the right fixed frame and is fixedly connected to the storage roller. Both ends of the foaming glue are located on the storage roller. The motor drives the storage roller to rotate, so that the foaming glue is straightened to avoid wrinkles in the foaming glue.
[0014] Preferably, the flattening part includes a connecting frame located on the right side of the placing plate. A flattening roller is installed inside the connecting frame. The flattening roller is connected to the inner wall of the connecting frame by a bearing. The flattening roller rolls on the surface of the thin film inductor magnetic sheet product, so that the foaming glue after pasting fits with the thin film inductor magnetic sheet product to avoid blistering of the foaming glue after pasting.
[0015] Preferably, two moving frames are fixedly arranged on the top surface of the connecting frame. Fixed rods are fixedly arranged on the front and back side surfaces of the fixed seat on the right side. The fixed rods are located inside the moving frame and are slidably connected to the inner wall of the moving frame. A second cylinder is fixedly arranged on the left side surface of the fixed seat on the right side. A connecting block is fixedly arranged on the left side surface of the output shaft of the second cylinder. The connecting block is fixedly connected to the connecting frame.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: This kind of thin film inductor product cutting and pasting device
[0017] 1), drive the driving block to move through the first cylinder, drive the connecting rod to move through the driving block, drive the sliding seat to slide on the positioning frame through the connecting rod, make the four upper positioning plates approach each other, place the thin-film inductance chip product at the center of the placing plate and fix the thin-film inductance chip product. Compared with manual operation, the time required for fixing each product can be significantly reduced, thereby improving the overall production efficiency.
[0018] 2), drive the storage roller to rotate through the motor to straighten the foaming material and avoid wrinkles. Drive the connecting block to move through the second cylinder, drive the connecting frame to move through the connecting block, and drive the leveling roller to roll and grind on the surface of the thin-film inductance chip product when the connecting frame moves, so that the foaming glue after pasting fits with the thin-film inductance chip product, avoiding foaming of the foaming glue after pasting and improving the fitting effect. Brief Description of the Drawings
[0019] Figure 1 is a three-dimensional schematic diagram of the structure of the present utility model;
[0020] Figure 2 is a three-dimensional view of the placing plate of the present utility model;
[0021] Figure 3 is a partial three-dimensional view of the positioning mechanism of the present utility model;
[0022] Figure 4 is a three-dimensional view of the storage roller of the present utility model;
[0023] Figure 5 is a partial three-dimensional view of the film applying mechanism of the present utility model.
[0024] In the figure: 1 base, 2 fixed seat, 3 placing seat, 4 thin-film cutting machine, 5 positioning mechanism, 51 placing plate, 52 positioning frame, 53 positioning plate, 54 sliding seat, 55 driving block, 56 connecting rod, 57 first cylinder, 58 connecting seat, 59 sliding rod, 510 positioning rod, 6 film applying mechanism, 61 storage roller, 62 fixed frame, 63 motor, 64 connecting frame, 65 leveling roller, 66 moving frame, 67 fixed rod, 68 connecting block, 69 second cylinder. Detailed Embodiments
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Embodiment 1
[0027] Please refer to Figures 1 - 5, the present utility model provides a technical solution: a film inductor product cutting and pasting device, including a base 1, a fixed seat 2 is fixedly arranged on the top surface of the base 1, and four fixed seats 2 are evenly arranged. A placement seat 3 is fixedly installed on the side surface of the left fixed seat 2. A film cutting machine 4 is installed at the right end of the placement seat 3. A positioning mechanism 5 is arranged below the film cutting machine 4, and a film loading mechanism 6 is arranged outside the positioning mechanism 5;
[0028] The positioning mechanism 5 includes a positioning part and a driving part;
[0029] The film loading mechanism 6 includes a film loading part and a flattening part.
[0030] The positioning part includes a placement plate 51, the placement plate 51 is located directly below the film cutting machine 4. A through groove is vertically opened downward on the top surface of the placement plate 51, and four through grooves are evenly arranged. A positioning frame 52 is fixedly arranged on the inner wall of the through groove. Above the four through grooves, there is a positioning plate 53. A sliding seat 54 is fixedly arranged on the bottom surface of the positioning plate 53. The sliding seat 54 is sleeved on the outer side surface of the positioning frame 52 and is slidably connected with the positioning frame 52;
[0031] A driving block 55 is arranged directly below the placement plate 51. The placement plate 51 and the driving block 55 are coaxially arranged. A connecting rod 56 is hinged on the side surface of the driving block 55. Four connecting rods 56 are evenly arranged, and the other ends of the four connecting rods 56 are hinged with the adjacent sliding seat 54;
[0032] The driving part includes a first cylinder 57. The top surface of the first cylinder 57 is fixedly connected with the placement plate 51, the bottom surface of the output shaft of the first cylinder 57 is fixedly connected with the driving block 55, and a connecting seat 58 is fixedly installed on the bottom surface of the driving block 55;
[0033] A sliding rod 59 is fixedly arranged on the outer side surface of the connecting seat 58. Four sliding rods 59 are evenly arranged. A positioning rod 510 is fixedly arranged on the top surface of the base 1. The top surface of the positioning rod 510 is fixedly connected with the placement plate 51. One end of the sliding rod 59 is sleeved on the outer side surface of the positioning rod 510 and is slidably connected with the positioning rod 510;
[0034] Further, in this embodiment, the film inductor magnetic sheet product is placed on the placement plate 51. The first cylinder 57 is started, the first cylinder 57 drives the driving block 55 to move, the driving block 55 drives the connecting seat 58 and the sliding rod 59 to move synchronously, the sliding rod 59 slides on the positioning rod 510, so that the sliding rod 59 and the connecting seat 58 keep stable when moving, and further the driving block 55 keeps stable. When the position of the driving block 55 changes, it drives the connecting rod 56 to move, and the connecting rod 56 drives the sliding seat 54 to slide on the positioning frame 52, so that the four positioning plates 53 above move closer to each other;
[0035] Further, in this embodiment, the first cylinder 57 drives the driving block 55 to move, the driving block 55 drives the connecting rod 56 to move, and the connecting rod 56 drives the sliding seat 54 to slide on the positioning frame 52, so that the four upper positioning plates 53 approach each other, and the thin-film inductance magnetic sheet product is located at the center of the placing plate 51 and the thin-film inductance magnetic sheet product is fixed. Compared with manual operation, the time required for fixing each product can be significantly reduced, thereby improving the overall production efficiency.
[0036] Embodiment 2
[0037] Please refer to Figures 1 - 5 , and on the basis of Embodiment 1, it is further obtained that the upper film part includes a storage roller 61, and there are two storage rollers 61 arranged front and back. Fixed frames 62 are installed at both the left and right ends of the storage roller 61. The storage roller 61 is connected to the fixed frame 62 by bearings. The fixed frame 62 is fixedly connected to the adjacent fixed seat 2. A motor 63 is fixedly arranged on the right side surface of the right fixed frame 62. The output shaft of the motor 63 penetrates through the right fixed frame 62 and is fixedly connected to the storage roller 61.
[0038] The flattening part includes a connecting frame 64. The connecting frame 64 is located on the right side of the placing plate 51. A flattening roller 65 is installed inside the connecting frame 64. The flattening roller 65 is connected to the inner wall of the connecting frame 64 by bearings.
[0039] A moving frame 66 is fixedly arranged on the top surface of the connecting frame 64. There are two moving frames 66 arranged front and back. Fixed rods 67 are fixedly arranged on the front and back side surfaces of the right fixed seat 2. The fixed rods 67 are located inside the moving frame 66 and are slidably connected to the inner wall of the moving frame 66. A second cylinder 69 is fixedly arranged on the left side surface of the right fixed seat 2. A connecting block 68 is fixedly arranged on the left side surface of the output shaft of the second cylinder 69. The connecting block 68 is fixedly connected to the connecting frame 64.
[0040] Further, both ends of the foaming glue in this embodiment are located on the storage roller 61. The motor 63 is started, and the motor 63 drives the storage roller 61 to rotate, so that the foaming glue is straightened. The film cutting machine 4 is started, and the film cutting machine 4 presses down to cut the foaming glue, and the cut foaming glue is located on the surface of the thin-film inductance magnetic sheet product. The output end of the film cutting machine 4 returns to its original position. The second cylinder 69 drives the connecting block 68 to move, the connecting block 68 drives the connecting frame 64 to move, and when the connecting frame 64 moves, it drives the flattening roller 65 to roll on the surface of the thin-film inductance magnetic sheet product.
[0041] Further, in this embodiment, the motor 63 drives the storage roller 61 to rotate, so that the foaming glue is straightened to avoid wrinkles. The second cylinder 69 drives the connecting block 68 to move, the connecting block 68 drives the connecting frame 64 to move, and when the connecting frame 64 moves, it drives the flattening roller 65 to roll on the surface of the thin-film inductance magnetic sheet product, so that the foaming glue after pasting fits with the thin-film inductance magnetic sheet product, avoiding blistering of the foaming glue after pasting and improving the fitting effect.
[0042] During use, place the thin-film inductor magnetic sheet product on the placement plate 51, start the first cylinder 57, the first cylinder 57 drives the driving block 55 to move, the driving block 55 drives the connecting seat 58 and the sliding rod 59 to move synchronously, and the sliding rod 59 slides on the positioning rod 510 to keep the sliding rod 59 and the connecting seat 58 stable when moving, thereby keeping the driving block 55 stable. When the position of the driving block 55 changes, it drives the connecting rod 56 to move, and the connecting rod 56 drives the sliding seat 54 to slide on the positioning frame 52, making the four upper positioning plates 53 approach each other, positioning the thin-film inductor magnetic sheet product at the center of the placement plate 51 and fixing the thin-film inductor magnetic sheet product. Compared with manual operation, the time required to fix each product can be significantly reduced. Both ends of the foaming glue are located on the storage roller 61. Start the motor 63, and the motor 63 drives the storage roller 61 to rotate to straighten the foaming glue and avoid wrinkles. Start the thin-film cutting machine 4, and the thin-film cutting machine 4 presses down to cut the foaming glue, and the cut foaming glue is located on the surface of the thin-film inductor magnetic sheet product. Then, return the output end of the thin-film cutting machine 4 to its original position. The second cylinder 69 drives the connecting block 68 to move, the connecting block 68 drives the connecting frame 64 to move, and when the connecting frame 64 moves, it drives the leveling roller 65 to roll and grind on the surface of the thin-film inductor magnetic sheet product, so that the foaming glue after pasting fits with the thin-film inductor magnetic sheet product, avoiding the foaming glue from bubbling after pasting.
[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for cutting and pasting thin film inductor products, comprising a base (1), characterized in that: A fixing seat (2) is fixedly arranged on the top surface of the base (1), and four fixing seats (2) are evenly arranged. A placement seat (3) is fixedly arranged on the side of the fixing seat (2) on the left side, and a film cutting machine (4) is installed on the right end of the placement seat (3). A positioning mechanism (5) is arranged below the film cutting machine (4), and a film placing mechanism (6) is arranged outside the positioning mechanism (5); The positioning mechanism (5) comprises a positioning part and a driving part; The film upper mechanism (6) comprises a film upper portion and a flattening portion.
2. The device for cutting and pasting thin film inductor products according to claim 1, characterized in that: The positioning portion comprises a placement plate (51), the placement plate (51) being located directly below the film cutting machine (4), the placement plate (51) having a through slot vertically downwardly opened on the top surface, four through slots being evenly arranged, a positioning frame (52) being fixedly arranged on the inner wall of the through slot, a positioning plate (53) being arranged above each of the four through slots, a sliding seat (54) being fixedly arranged on the bottom surface of the positioning plate (53), the sliding seat (54) being sleeved on the outer side surface of the positioning frame (52) and being slidably connected to the positioning frame (52).
3. The device for cutting and pasting thin film inductor products according to claim 2, characterized in that: A driving block (55) is arranged directly below the placement plate (51). The placement plate (51) and the driving block (55) are arranged coaxially. A connecting rod (56) is hingedly arranged on the side of the driving block (55). Four connecting rods (56) are evenly arranged. The other ends of the four connecting rods (56) are hingedly connected to the adjacent sliding seats (54).
4. The device for cutting and pasting thin film inductor products according to claim 1, characterized in that: The driving unit comprises a first cylinder (57), the top surface of the first cylinder (57) is fixedly connected to the placement plate (51), the bottom surface of the output shaft of the first cylinder (57) is fixedly connected to the driving block (55), and the bottom surface of the driving block (55) is fixedly mounted with a connecting seat (58).
5. The device for cutting and pasting thin film inductor products according to claim 4, characterized in that: A sliding rod (59) is fixedly provided on the outer side surface of the connecting seat (58), and four sliding rods (59) are evenly provided. A positioning rod (510) is fixedly provided on the top surface of the base (1), and the top surface of the positioning rod (510) is fixedly connected to the placement plate (51), and one end of the sliding rod (59) is sleeved on the outer side surface of the positioning rod (510) and is slidably connected to the positioning rod (510).
6. The device for cutting and pasting thin film inductor products according to claim 1, characterized in that: The upper film portion comprises a storage roller (61), two storage rollers (61) are arranged at the front and rear, and fixed frames (62) are installed at both left and right ends of the storage roller (61), the storage roller (61) is connected to the fixed frame (62) by bearings, and the fixed frame (62) is fixedly connected to a fixed seat (2) adjacent thereto, and a motor (63) is fixedly arranged on the right side surface of the fixed frame (62) on the right side, and the output shaft of the motor (63) passes through the right fixed frame (62) and is fixedly connected to the storage roller (61).
7. The device for cutting and pasting thin film inductor products according to claim 1, characterized in that: The paving part comprises a connecting frame (64), the connecting frame (64) is located on the right side of the placement plate (51), a paving roller (65) is installed inside the connecting frame (64), and the paving roller (65) is connected to the inner wall bearing of the connecting frame (64).
8. The device for cutting and pasting thin film inductor products according to claim 7, characterized in that: A moving frame (66) is fixedly arranged on the top surface of the connecting frame (64), and two moving frames (66) are arranged at the front and rear. A fixing rod (67) is fixedly arranged on the front and rear sides of the fixing seat (2) on the right side, and the fixing rod (67) is located inside the moving frame (66) and is slidably connected to the inner wall of the moving frame (66). A second cylinder (69) is fixedly arranged on the left side of the fixing seat (2) on the right side, and a connecting block (68) is fixedly arranged on the left side of the output shaft of the second cylinder (69), and the connecting block (68) is fixedly connected to the connecting frame (64).