Semi-automatic winding length measuring mechanism

Abstract

The utility model discloses a semi-automatic winding length measuring mechanism, relates to the technical field of semi-automatic winding, and aims to solve the technical problems of high cost and low precision and efficiency of manual winding in the current full-automatic small-amount winding, comprising a rack, a winding group, a binding group and a length measuring group, the winding set, the wire binding set and the length measuring set are all arranged on the upper end face of the rack, the winding set comprises a carrier fixedly arranged on the upper end face of the rack, variable-pitch wire spools are arranged at the upper end of the carrier at equal intervals, coils are evenly wound around the surfaces of the variable-pitch wire spools, the wire binding set comprises a supporting plate fixedly arranged on the upper end face of the rack, and a downward turning motor is arranged on the upper end face of the supporting plate. The output end of the downward turning motor is fixedly connected with a rotating shaft, the other end of the rotating shaft is fixedly connected with a rotating arm, a wire binding mechanism is arranged on one side of the rotating arm, and a display screen and a wire binding module are arranged on the upper end face of the supporting plate at the same time. The semi-automatic winding device has the advantages that semi-automatic winding of the wire is facilitated, the manual winding cost is reduced, and the winding efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of semi-automatic wire winding, and more specifically, to a semi-automatic wire winding length measuring mechanism. Background Art

[0002] A wire winding machine is a device that winds linear objects onto specific workpieces, usually used for copper wire winding.

[0003] In the existing wire winding devices, a fully automatic wire winding device is usually used for wire winding. When processing some small electronic products, a small amount of coils are needed for winding. However, due to the complex structure of the fully automatic wire winding device, it is suitable for winding larger coils, and the cost of using a fully automatic device for a small amount of wire winding is relatively high. The precision and efficiency of manual wire winding are relatively low. Therefore, how to provide a wire winding mechanism that can achieve semi-automatic operation, facilitate a small amount of wire winding, and has a high precision is particularly important. In view of this, we propose a semi-automatic wire winding length measuring mechanism. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, adapt to the actual needs, and provide a semi-automatic wire winding length measuring mechanism to solve the technical problems of high cost for fully automatic small amount of wire winding and low precision and efficiency of manual wire winding.

[0005] To solve the above technical problems, the utility model provides the following technical solutions: A semi-automatic wire winding length measuring mechanism, including a frame, a wire winding group, a wire tying group, and a length measuring group. The wire winding group, the wire tying group, and the length measuring group are all arranged on the upper end surface of the frame.

[0006] The wire winding group includes a carrier fixedly arranged on the upper end surface of the frame. Variable pitch wire winding discs are arranged at equal intervals on the upper end of the carrier, and coils are evenly wound on the surface of the variable pitch wire winding discs.

[0007] The utility model can realize semi-automatic measurement of the wire length, facilitate semi-automatic winding of the wire, reduce the cost of manual winding, and improve the winding efficiency.

[0008] Preferably, the wire tying group includes a support plate fixedly arranged on the upper end surface of the frame, and a downward turning motor is arranged on the upper end surface of the support plate.

[0009] Preferably, the output end of the downward turning motor is fixedly connected to a rotating shaft, the other end of the rotating shaft is fixedly connected to a rotating arm, and a wire tying mechanism is arranged on one side of the rotating arm.

[0010] Preferably, a display screen and a wire tying module are arranged on the upper end surface of the support plate at the same time, and the wire tying module is located diagonally behind the downward turning motor.

[0011] Preferably, the wire length measuring group includes a rotary jaw and a conical tray fixedly arranged on the upper end surface of the frame. A coil is wound around the surface of the conical tray. Front wire supporting rollers and rear wire supporting rollers are arranged on one side of the conical tray opposite to the rotary jaw.

[0012] Preferably, a wire clamping device is arranged on one side of the rear wire supporting roller. A coil is arranged inside the wire clamping device. A sponge and a length measuring wheel are respectively arranged on one side of the wire clamping device.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By arranging the winding group, the present utility model can utilize the operation of the winding group to facilitate variable-pitch rotary winding, effectively improve the winding speed and efficiency, and ensure the quality of coil winding. By arranging the wire tying group, after the winding is completed, the coil can be tied up, ensuring that the wire ends will not be loose or intertwined, and guaranteeing the overall quality of coil winding.

[0015] 2. The present utility model also arranges a wire length measuring group, which can use the rotary jaw to clamp and fix the wire, ensure that the wire can be accurately placed on the front wire supporting roller and the rear wire supporting roller, prevent the wire from being damaged during winding, facilitate rolling and feeding of the wire, clean the surface of the wire by using the sponge, and automatically measure the length of the wire by using the length measuring wheel, eliminating the need for manual segment-by-segment measurement and improving the measurement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of a use state of the present utility model;

[0017] Figure 2 is an enlarged structural view of the wire tying group of the present utility model;

[0018] Figure 3 is a side view of the overall structure of the present utility model;

[0019] Figure 4 is a top view of the overall structure of the present utility model.

[0020] Explanation of the reference numerals in the drawings:

[0021] 1. Frame; 2. Winding group; 3. Wire tying group; 4. Wire length measuring group; 5. Carrier; 6. Variable-pitch winding disc; 7. Support plate; 8. Rotating shaft; 9. Rotating arm; 10. Lower turning motor; 11. Wire tying mechanism; 12. Display screen; 13. Wire tying module; 14. Rotary jaw; 15. Front wire supporting roller; 16. Sponge; 17. Length measuring wheel; 18. Wire clamping device; 19. Rear wire supporting roller; 20. Conical tray. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] AsFigures 1 to 4 As shown, a semi-automatic wire winding and length measuring mechanism of the present utility model includes a frame 1, a wire winding group 2, a wire tying group 3, and a length measuring group 4. The wire winding group 2, the wire tying group 3, and the length measuring group 4 are all arranged on the upper end surface of the frame 1;

[0023] The wire winding group 2 includes a carrier 5 fixedly arranged on the upper end surface of the frame 1. Variable pitch wire winding discs 6 are arranged at equal intervals on the upper end of the carrier 5. Coils are evenly wound on the surface of the variable pitch wire winding discs 6. By setting the wire winding group 2, the operation of the wire winding group 2 can be used to facilitate variable pitch rotary wire winding, effectively improve the wire winding speed and efficiency, and ensure the quality of coil winding. The wire tying group 3 includes a support plate 7 fixedly arranged on the upper end surface of the frame 1. A downward turning motor 10 is arranged on the upper end surface of the support plate 7. The output end of the downward turning motor 10 is fixedly connected to a rotating shaft 8. The other end of the rotating shaft 8 is fixedly connected to a rotating arm 9. A wire tying mechanism 11 is arranged on one side of the rotating arm 9. A display screen 12 and a wire tying module 13 are arranged on the upper end surface of the support plate 7 at the same time. The wire tying module 13 is located diagonally behind the downward turning motor 10. By setting the wire tying group 3, after the wire winding is completed, the coil can be tied up, ensuring that the wire ends will not be loose or entangled with each other, and ensuring the overall quality of coil winding.

[0024] In an embodiment of the present utility model, the length measuring group 4 includes a rotating jaw 14 and a conical tray 20 fixedly arranged on the upper end surface of the frame 1. Coils are wound on the surface of the conical tray 20. A front wire supporting roller 15 and a rear wire supporting roller 19 are arranged on the side of the conical tray 20 opposite to the rotating jaw 14. A wire clamping device 18 is arranged on one side of the rear wire supporting roller 19. A coil is arranged in the wire clamping device 18. A sponge 16 and a length measuring wheel 17 are arranged on one side of the wire clamping device 18 respectively. By setting the length measuring group 4, the wire can be clamped and fixed by the rotating jaw 14, ensuring that the wire can be accurately placed on the front wire supporting roller 15 and the rear wire supporting roller 19, preventing the wire from being damaged during wire winding, facilitating rolling wire feeding, cleaning the surface of the wire by the sponge 16, and automatically measuring the length of the wire by the length measuring wheel 17, without manual segment-by-segment measurement, improving the measurement efficiency.

[0025] Working principle: This embodiment provides a semi-automatic wire winding and length measuring mechanism. When in use, it can first wind the coil by using the wire winding group 2 and the variable pitch wire winding disc 6. The rotation of the rotating shaft 8 is driven by the operation of the downward turning motor 10, and the downward turning motor 10 provides the power source for the tumbling wire drawing, so that the rotating arm 9 rotates synchronously with the rotating shaft 8, drives the wire tying mechanism 11 to operate, and uses the wire tying module 13 to determine the position of wire tying, so that the wire tying mechanism 11 can tie the coil located on the variable pitch wire winding disc 6. Subsequently, the operator manually places the wire end on the rotating gripper 14, presses the start button, so that the rotating gripper 14 clamps and fixes the wire end, arranges the remaining wire coils on the conical tray 20, and clamps the relative position of the coil by the wire clamp 18, so that the coil is ensured to be arranged on the front wire supporting roller 15 and the rear wire supporting roller 19 during the winding process to prevent the wire from being damaged during winding.

[0026] The embodiments disclosed in this utility model are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of this utility model according to the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of this utility model, they are within the protection scope of this utility model.

Claims

1. A semi-automatic winding length measuring mechanism, characterized in that: It comprises a frame (1), a winding group (2), a wire binding group (3), and a length measuring group (4), wherein the winding group (2), the wire binding group (3), and the length measuring group (4) are all arranged on the upper end surface of the frame (1); The winding assembly (2) comprises a carrier (5) fixedly arranged on the upper end surface of the frame (1), variable pitch winding drums (6) being arranged at equal intervals on the upper end of the carrier (5), and coils being evenly wound on the surface of the variable pitch winding drums (6).

2. A semi-automatic winding length measuring mechanism according to claim 1, characterized in that: The wire binding group (3) comprises a support plate (7) fixedly arranged on the upper end surface of the frame (1), and a downward-turning motor (10) is arranged on the upper end surface of the support plate (7).

3. A semi-automatic winding length measuring mechanism according to claim 2, characterized in that: The output end of the downward-turning motor (10) is fixedly connected to a rotating shaft (8), the other end of the rotating shaft (8) is fixedly connected to a rotating arm (9), and a wire binding mechanism (11) is arranged on one side of the rotating arm (9).

4. A semi-automatic winding length measuring mechanism according to claim 2, characterized in that: The upper end surface of the support plate (7) is provided with a display screen (12) and a wire binding module (13), and the wire binding module (13) is located obliquely behind the downward-flipping motor (10).

5. A semi-automatic winding length measuring mechanism according to claim 1, characterized in that: The length measuring group (4) comprises a rotating clamp (14) and a conical tray (20) fixedly arranged on the upper end surface of the frame (1); a coil is wound on the surface of the conical tray (20); and a front wire-supporting roller (15) and a rear wire-supporting roller (19) are arranged on the opposite side of the conical tray (20) and the rotating clamp (14).

6. A semi-automatic winding length measuring mechanism according to claim 5, characterized in that: A wire clamp (18) is arranged on one side of the rear wire supporting roller (19), a coil is arranged inside the wire clamp (18), and a sponge (16) and a meter wheel (17) are respectively arranged on one side of the wire clamp (18).

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