Heat dissipation structure of wire and cable high-voltage plug connector

By setting a heat sink and a heat conduction layer on the plug-in seat and combining the heat dissipation channel, the problem of temperature accumulation inside the plug-in is solved, and the rapid heat dissipation of the plug-in and longer service life is achieved.

CN223040402UActive Publication Date: 2025-06-27HEFEISHI SHENZHAO ELECTRONICS
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Patent Information

Application Number
CN202421774565.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-27
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

When existing plug-ins are used on wires and cables, the internal temperature accumulates after long-term use, resulting in slow heat dissipation and small heat dissipation area, which affects the safety and life of the plug-ins.

Method used

A heat dissipation structure of high-voltage plug-ins of wire and cables is designed, including setting up a heat dissipation member on the plug-in seat, using the combination of No. 1, No. 2 and No. 3 heat dissipation fins, combined with the thermal conduction layer and the heat dissipation channel, to achieve rapid heat conduction and heat dissipation of heat inside the plug-in.

Benefits of technology

By improving the heat dissipation of the plug, reducing internal temperature accumulation, extending the service life of the plug and improving its safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation structure of a wire and cable high-voltage plug connector, which comprises heat dissipation pieces, the heat dissipation pieces are arranged on a plug male seat, a plug groove is arranged on one side of the plug male seat, a plurality of heat dissipation pieces are arranged, and the heat dissipation pieces are uniformly distributed on the plug male seat on the outer side of the plug groove at equal intervals. The end, away from the inserting groove, of the heat dissipation piece is arranged on the outer side of the inserting male base, an inserting female base is arranged on one side of the inserting male base, an inserting connector is arranged on one side of the inserting female base and arranged in the inserting groove in a pluggable mode, and a connecting mechanism is arranged between the inserting male base and the inserting female base. According to the utility model, a series of structures are arranged, the heat conduction and transmission characteristics of the heat conducting fins and the heat dissipation fins are utilized, the plug heat inside the plug connector is rapidly and outwardly transmitted to the outside of the plug connector, the outward heat transmission and heat dissipation of the plug connector are accelerated, and the heat dissipation channels are combined with the heat dissipation holes, so that the heat dissipation contact area on the plug connector is large, a heat dissipation circulation space is provided, and the heat dissipation efficiency is improved. Air circulation and heat dissipation are fast, and the heat dissipation performance of the plug connector is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of plug-in component heat dissipation, in particular to a heat dissipation structure for a high-voltage plug-in component of a wire and cable. Background Art

[0002] Connectors mainly play the role of circuit connection in electronic devices. With the continuous development of technologies in various industries, the scope and application of plug-in components are becoming more and more extensive. They are widely used in various fields such as various mechanical equipment, ships, aerospace technologies, and aircraft.

[0003] At present, when a plug-in component is used on a wire and cable, during long-term use of the plug-in component, a large amount of heat is generated due to internal plugging of the plug-in component. In order to ensure the safety of the plug-in component, natural outward heat transfer of the plug-in component is usually adopted, but the heat dissipation is slow, the heat dissipation area is small, and the temperature inside the plug-in component accumulates, resulting in a high temperature inside the plug-in component, which affects the safety and service life of the plug-in component during use. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a heat dissipation structure for a high-voltage plug-in component of a wire and cable, so as to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A heat dissipation structure for a high-voltage plug-in component of a wire and cable, including a heat dissipation member, the heat dissipation member is arranged on a male plug seat, a plug slot is arranged on one side of the male plug seat, there are several heat dissipation members, the heat dissipation members are evenly distributed at equal intervals on the male plug seat outside the plug slot, one end of the heat dissipation member away from the plug slot is arranged outside the male plug seat, a female plug seat is arranged on one side of the male plug seat, a plug head is arranged on one side of the female plug seat, the plug head is inserted and pulled out in the plug slot, a connection mechanism is arranged between the male plug seat and the female plug seat, connection seats are arranged at the ends of the male plug seat and the female plug seat away from each other, and one end of the male plug seat and the female plug seat is connected to a cable through the connection seat.

[0006] Preferably, the heat dissipation member includes a first heat dissipation fin, a second heat dissipation fin and a third heat dissipation fin. A number of first heat dissipation fins and second heat dissipation fins evenly distributed at equal intervals are arranged in the male plug seat outside the plug slot. The first heat dissipation fins and the second heat dissipation fins are arranged at intervals one by one. A third heat dissipation fin is arranged at the end of the first heat dissipation fin and the second heat dissipation fin away from the plug slot. The third heat dissipation fin is arranged outside the male plug seat, and a heat dissipation channel is formed between the third heat dissipation fin and the outer surface of the male plug seat.

[0007] Preferably, the third heat dissipation fin is arranged in a semi-circular structure, the heat dissipation channel is arranged in a semi-circular channel structure, and a number of heat dissipation holes are arranged on the third heat dissipation fin.

[0008] Preferably, an anti-interference layer is provided inside the insertion slot. A heat-conducting layer is provided on the side of the anti-interference layer close to the heat sink. The side of the heat-conducting layer away from the anti-interference layer is in close contact with the sides of the first heat sink and the second heat sink away from the third heat sink. The heat-conducting layer is provided with a heat-conducting sheet.

[0009] Preferably, the first heat sink, the second heat sink and the third heat sink are integrally formed into a U-shaped structure.

[0010] Preferably, the connecting mechanism includes a clamping block and a clamping groove. A clamping block is provided on the side of the male plug away from the connecting seat, and a clamping groove is provided on the side of the female plug away from the connecting seat. The clamping block is clamped in the clamping groove.

[0011] Preferably, the connecting seat is in a V-shaped structure, and evenly distributed heat dissipation holes are provided on the surface of the connecting seat.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] For the heat dissipation structure of the high-voltage plug-in part of the wire and cable, through the heat sink provided on the male plug outside the insertion slot, the cooperation of the first heat sink, the second heat sink and the third heat sink, and the combined heat-conducting layer, when the plug-in head of the plug-in part is inserted, heat conduction and heat dissipation are carried out, that is, by utilizing the heat conduction and transfer characteristics of the heat-conducting sheet and the heat sink, the heat inside the plug-in part is quickly transferred outward to the outside of the plug-in part, accelerating the heat transfer and heat dissipation of the plug-in part to the outside.

[0014] For the heat dissipation structure of the high-voltage plug-in part of the wire and cable, through the third heat sink with a semi-circular structure provided outside the male plug, a semi-circular heat dissipation channel is formed between the third heat sink and the male plug. Combined with the heat dissipation holes provided on the third heat sink, the heat dissipation contact area on the plug-in part is large, there is a heat dissipation flow space, and the air circulation is fast for heat dissipation, so the heat dissipation performance of the plug-in part is stronger. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the structure of the male plug in the present utility model;

[0017] Figure 3 is a schematic diagram of the structure of the heat dissipation channel in the present utility model;

[0018] Figure 4 is a schematic diagram of the structure of the heat sink in the present utility model;

[0019] Figure 5 is a schematic diagram of the structure of the third heat sink in the present utility model.

[0020] In the figure: 1. Heat dissipation component; 11. First heat sink; 12. Second heat sink; 13. Third heat sink; 14. Heat dissipation channel; 15. Heat dissipation holes; 2. Male plug connector; 3. Plug slot; 31. Anti-interference layer; 32. Heat conduction layer; 4. Female plug connector; 5. Plug head; 6. Connection seat; 7. Cable; 8. Clamping block; 9. Clamping slot. Specific implementation manner

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0023] As Figures 1 to 5 shown, the heat dissipation structure of the high-voltage plug-in connector for wire and cable in this embodiment includes a heat dissipation component 1. The heat dissipation component 1 is arranged on the male plug connector 2. A plug slot 3 is arranged on one side of the male plug connector 2. There are several heat dissipation components 1, and the heat dissipation components 1 are evenly distributed at equal intervals on the male plug connector 2 outside the plug slot 3. One end of the heat dissipation component 1 away from the plug slot 3 is arranged outside the male plug connector 2. A female plug connector 4 is arranged on one side of the male plug connector 2. A plug head 5 is arranged on one side of the female plug connector 4. The plug head 5 is inserted and removed in the plug slot 3. A connection mechanism is arranged between the male plug connector 2 and the female plug connector 4. Connection seats 6 are arranged at the ends of the male plug connector 2 and the female plug connector 4 that are away from each other. One end of the male plug connector 2 and the female plug connector 4 is connected to the cable 7 through the connection seat 6.

[0024] Specifically, the heat dissipation component 1 includes a first heat sink 11, a second heat sink 12, and a third heat sink 13. Inside the male connector 2 outside the insertion slot 3, there are several first heat sinks 11 and second heat sinks 12 evenly distributed at equal intervals. The first heat sinks 11 and the second heat sinks 12 are arranged at intervals one by one. At the end of the first heat sink 11 and the second heat sink 12 away from the insertion slot 3, there is a third heat sink 13. The third heat sink 13 is arranged outside the male connector 2. A heat dissipation channel 14 is formed between the third heat sink 13 and the outer surface of the male connector 2. The first heat sinks 11 and the second heat sinks 12 conduct and transfer the heat generated inside the inserted component outward. That is, the heat inside the inserted component is conducted and transferred outward through the first heat sinks 11 and the second heat sinks 12 to the third heat sink 13, and then dissipated to the external environment of the inserted component through the third heat sink 13.

[0025] Furthermore, the third heat sink 13 is arranged in a semi-circular structure, and the heat dissipation channel 14 is arranged as a semi-circular channel. There are several heat dissipation holes 15 on the third heat sink 13, so that the heat dissipation contact area on the inserted component is large, there is a heat dissipation flow space, and the air circulation conducts heat quickly.

[0026] Furthermore, an anti-interference layer 31 is arranged inside the insertion slot 3. A heat conduction layer 32 is arranged on the side of the anti-interference layer 31 close to the heat dissipation component 1. The side of the heat conduction layer 32 away from the anti-interference layer 31 is in close contact with the sides of the first heat sink 11 and the second heat sink 12 away from the third heat sink 13. The heat conduction layer 32 is arranged as a heat conduction sheet, and the anti-interference layer 31 is an electromagnetic shielding film. The electromagnetic shielding film includes a stacked insulating layer, a shielding layer, and a glue film layer. The insulating layer is arranged close to the insertion slot 3, the glue film is arranged close to the heat conduction layer 32, and the shielding layer is arranged between the glue film and the insulating layer. The glue film is arranged as a heat conductive silicone, which strengthens the anti-interference protection of the insertion inside the insertion slot 3, and the heat conduction layer 32 strengthens the heat conduction and heat dissipation performance of the insertion inside the insertion slot 3.

[0027] Furthermore, the first heat sink 11, the second heat sink 12, and the third heat sink 13 are integrally arranged in a U-shaped structure, and the structures of the first heat sink 11, the second heat sink 12, and the third heat sink 13 are stable, which is convenient for manufacturing and production.

[0028] Furthermore, the connection mechanism includes a clamping block 8 and a clamping groove 9. A clamping block 8 is arranged on the side of the male connector 2 away from the connection seat 6, and a clamping groove 9 is arranged on the side of the female connector 4 away from the connection seat 6. The clamping block 8 is clamped in the clamping groove 9, so that the female connector 4 and the male connector 2 are clamped during insertion, and the inserted component is inserted stably.

[0029] Even further, the connection seat 6 is arranged in a V-shaped structure, and there are evenly distributed heat dissipation small holes on the surface of the connection seat 6. The heat dissipation small holes do not affect the internal circuits of the connection seat 6, and the heat dissipation small holes increase the surface heat dissipation of the connection seat 6.

[0030] The usage method of this embodiment is as follows: The plug connector 5 on the female socket 4 is inserted into the socket groove 3 of the male socket 2, and the clamping block 8 on the male socket 2 is clamped into the clamping groove 9 of the female socket 4, so that the female socket 4 and the male socket 2 are clamped and inserted. Since a number of heat dissipation components 1 are evenly arranged at equal intervals on the male socket 2 outside the socket groove 3, the anti-interference layer 31 in the socket groove 3 provides anti-interference protection for the plug connector 5 during insertion. The heat conduction layer 32 provided by the heat conduction sheet conducts heat for the inserted connector during insertion. The first heat dissipation fin 11 and the second heat dissipation fin 12 cooperate with the heat conduction sheet to conduct the heat generated inside the inserted connector outward, that is, the heat inside the inserted connector is conducted outward through the heat conduction sheet, the first heat dissipation fin 11, and the second heat dissipation fin 12 to the third heat dissipation fin 13, and is dissipated to the external environment of the inserted connector through the third heat dissipation fin 13. Since the third heat dissipation fin 13 with a semi-circular structure between the first heat dissipation fin 11 and the second heat dissipation fin 12 is arranged outside the male socket 2, and a semi-circular heat dissipation channel 14 is formed between the third heat dissipation fin 13 and the male socket 2. Combined with the heat dissipation holes 15 provided on the third heat dissipation fin 13, the inserted connector has a large heat dissipation contact area, a heat dissipation circulation space, and fast air circulation and heat conduction, so the heat dissipation performance of the inserted connector is stronger.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A heat dissipation structure for a high-voltage connector for electric wires and cables, comprising a heat dissipation element (1), characterized in that: The heat sink (1) is arranged on the male plug socket (2), a plug slot (3) is arranged on one side of the male plug socket (2), a plurality of heat sinks (1) are arranged, and the heat sinks (1) are evenly distributed on the male plug socket (2) outside the plug slot (3) at equal intervals, an end of the heat sink (1) away from the plug slot (3) is arranged on the outside of the male plug socket (2), a female plug socket (4) is arranged on one side of the male plug socket (2), a plug connector (5) is arranged on one side of the female plug socket (4), and the plug connector (5) is arranged in the plug slot (3) for plugging and unplugging, a connecting mechanism is arranged between the male plug socket (2) and the female plug socket (4), and a connecting socket (6) is arranged on the ends of the male plug socket (2) and the female plug socket (4) away from each other, and one end of each of the male plug socket (2) and the female plug socket (4) is connected to a cable (7) through the connecting socket (6).

2. The heat dissipation structure of the high-voltage connector for electric wires and cables according to claim 1 is characterized in that: The heat sink (1) comprises a first heat sink (11), a second heat sink (12) and a third heat sink (13); a plurality of first heat sinks (11) and second heat sinks (12) are evenly spaced and arranged in a plug-in male socket (2) outside the plug-in slot (3); the first heat sinks (11) and second heat sinks (12) are spaced and arranged one by one; a third heat sink (13) is arranged between the first heat sink (11) and the second heat sink (12) at one end away from the plug-in slot (3); the third heat sink (13) is arranged on the outside of the plug-in male socket (2); and a heat dissipation channel (14) is formed between the third heat sink (13) and the outer surface of the plug-in male socket (2).

3. The heat dissipation structure of the high-voltage connector for electric wires and cables according to claim 2 is characterized in that: The third heat sink (13) is arranged in a semicircular structure, the heat dissipation channel (14) is arranged in a semicircular channel, and a plurality of heat dissipation holes (15) are provided on the third heat sink (13).

4. The heat dissipation structure of the high-voltage connector for electric wires and cables according to claim 2 is characterized in that: An anti-interference layer (31) is provided inside the plug slot (3); a heat-conducting layer (32) is provided on a side of the anti-interference layer (31) close to the heat sink (1); a side of the heat-conducting layer (32) away from the anti-interference layer (31) is arranged in contact with a first heat sink (11) and a side of a second heat sink (12) away from a third heat sink (13); the heat-conducting layer (32) is arranged using a heat-conducting sheet.

5. The heat dissipation structure of the high-voltage connector for electric wires and cables according to claim 2 is characterized in that: The first heat sink (11), the second heat sink (12) and the third heat sink (13) are integrated into a U-shaped structure.

6. The heat dissipation structure of the high-voltage connector for electric wires and cables according to claim 1 is characterized in that: The connection mechanism comprises a clamping block (8) and a clamping groove (9); a side of the male connector (2) away from the connection base (6) is provided with a clamping block (8); a side of the female connector (4) away from the connection base (6) is provided with a clamping groove (9); and the clamping block (8) is clamped in the clamping groove (9).

7. The heat dissipation structure of the high-voltage connector for electric wires and cables according to claim 1 is characterized in that: The connection seat (6) is arranged in a V-shaped structure, and the surface of the connection seat (6) is provided with evenly distributed heat dissipation holes.