Impurity removal device

Abstract

The utility model provides an impurity removing device, and relates to the technical field of tobacco processing. The impurity removing device comprises an impurity removing mechanism and a monitoring mechanism. The impurity removing mechanism comprises an impurity removing part and a feeding belt communicating with a discharging opening of the impurity removing part. The monitoring mechanism comprises an inductor and a display assembly, the inductor is arranged on the feeding belt and used for inducting the material circulation condition on the feeding belt, and the inductor is in communication connection with the display assembly. According to the impurity removing device, the labor cost can be saved, the impurity removing device is prevented from being damaged, and the tobacco processing quality is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of tobacco processing, in particular to a impurity removing device. Background Art

[0002] In the process of making tobacco into cigarettes, in order to obtain cigarettes with better quality, impurities in the tobacco need to be removed in time by an impurity remover. However, during the production process of the impurity removal equipment, the situation of material discharge of the impurity removal equipment often occurs. Therefore, operators need to always pay attention to the condition of the discharge end of the impurity removal equipment, resulting in a high labor cost. If the impurity removal equipment is blocked and the on-site operator does not find and shut down the impurity removal equipment in time, it will cause serious blockage of the inside of the impurity removal equipment and the front and rear auxiliary belt conveyors, and manpower needs to be invested to dredge it. At the same time, it may also cause damage to the impurity removal equipment or affect the processing quality of tobacco. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an impurity removing device, which can save labor costs, avoid damage to the impurity removal equipment, and ensure the processing quality of tobacco.

[0004] To achieve the above object, the utility model adopts the following technical solutions:

[0005] The impurity removing device includes:

[0006] An impurity removing mechanism, including an impurity removing part and a feeding belt communicated with the discharge port of the impurity removing part;

[0007] A monitoring mechanism, including a sensor and a display component. The sensor is arranged on the feeding belt for sensing the material flow condition on the feeding belt, and the sensor is communicatively connected with the display component.

[0008] As a further technical solution, the monitoring mechanism further includes a mounting component, and the sensor is arranged on the feeding belt through the mounting component.

[0009] As a further technical solution, the mounting component includes a mounting bracket, the mounting bracket is fixedly connected to the feeding belt, and the sensor is connected to the mounting bracket.

[0010] As a further technical solution, the mounting component further includes a protective part, the protective part is connected to the mounting bracket, a protective cavity is arranged inside the protective part, and the sensor is arranged in the protective cavity.

[0011] As a further technical solution, the mounting component further includes a shock-absorbing part, and the shock-absorbing part is arranged between the inner wall of the protective cavity and the sensor.

[0012] As a further technical solution, the shock-absorbing member is provided as a flexible member or a shock-absorbing spring.

[0013] As a further technical solution, a receiving groove is provided on the side wall of the feeding belt, and the mounting assembly is arranged in the receiving groove.

[0014] As a further technical solution, two sensors are provided, and the two sensors are respectively oppositely arranged on the two side walls of the feeding belt.

[0015] As a further technical solution, the display assembly includes a discrimination display member and a control member, and the discrimination display member is communicatively connected to both the sensor and the control member.

[0016] Compared with the prior art, the technical advantages of the impurity removing device provided by the present utility model are as follows:

[0017] Since a sensor is provided on the feeding belt, when the impurity removing member finishes removing impurities from the tobacco leaves and discharges the materials through the feeding belt, the sensor can sense whether there are impurities-removed materials passing through the feeding belt. If no impurities-removed materials pass through the sensing area on the feeding belt within a specific time, it indicates that the impurity removing member is blocked. The sensor transmits the blockage signal to the display assembly, and the current state of the impurity removing member is displayed through the display assembly; the operator can timely discover and close the impurity removing member according to the display information of the display member, thereby avoiding serious blockage of the impurity removing member and the front and rear auxiliary belt conveyors; thus, it can avoid the damage of the impurity removing member caused by blockage of the impurity removing member or the situation that affects the processing quality of tobacco, thereby reducing the processing cost and saving time cost and labor cost. In addition, during the whole working process, the operator does not need to pay attention to the condition of the discharge port of the impurity removing member in real time, and can also timely master the working condition of the impurity removing member, thereby further saving labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the impurity removing device provided by an embodiment of the present utility model;

[0019] Figure 2 is a partial structural diagram of the monitoring mechanism in the impurity removing device provided by an embodiment of the present utility model.

[0020] In the figure:

[0021] 100. Impurity removing mechanism; 110. Impurity removing member; 120. Feeding belt; 121. Side wall; 122. Receiving groove;

[0022] 200. Monitoring mechanism; 210. Sensor; 220. Display assembly; 221. Discrimination display member; 222. Control member; 230. Mounting assembly; 231. Mounting bracket; 232. Protective member; 233. Shock-absorbing member. Detailed implementation manners

[0023] The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. In addition, it should be noted that, for the sake of convenience of description, only the parts related to the present utility model rather than all the structures are shown in the accompanying drawings.

[0024] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "above and over", and "on the top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "below", "below and under", and "under the bottom of" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0026] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "right", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meanings.

[0027] Combined with Figure 1 and Figure 2As shown in the figure, the impurity removal device provided in this embodiment facilitates the operator to timely grasp the working condition of the impurity removal part 110, thereby saving labor costs, avoiding damage to the impurity removal equipment, and ensuring the processing quality of tobacco. Specifically, the impurity removal device includes an impurity removal mechanism 100 and a monitoring mechanism 200: the impurity removal mechanism 100 includes an impurity removal part 110 and a feeding belt 120 communicated with the discharge port of the impurity removal part 110; the monitoring mechanism 200 includes a sensor 210 and a display component 220. The sensor 210 is arranged on the feeding belt 120 and is used to sense the material flow condition on the feeding belt 120. The sensor 210 and the display component 220 are communicatively connected.

[0028] Since the sensor 210 is arranged on the feeding belt 120, when the impurity removal part 110 finishes removing impurities from the tobacco leaves and discharges through the feeding belt 120, the sensor 210 can sense whether there is any impurity-removed material passing through the feeding belt 120. If no impurity-removed material passes through the sensing area of the feeding belt 120 within a specific time, it indicates that the impurity removal part 110 has a blockage phenomenon. The sensor 210 transmits the blockage signal to the display component 220, and the current state of the impurity removal part 110 is displayed through the display component 220; the operator can timely discover and turn off the impurity removal part 110 according to the display information of the display component, thereby avoiding serious blockages of the impurity removal part 110 and the front and rear auxiliary belt conveyors; thus, it can avoid the situation that the impurity removal part 110 is damaged due to blockage of the impurity removal part 110 or the processing quality of tobacco is affected, thereby reducing the processing cost and saving time and labor costs. In addition, during the whole working process, without the operator constantly paying attention to the condition of the discharge port of the impurity removal part 110, the working condition of the impurity removal part 110 can also be timely grasped, thereby further saving labor costs.

[0029] In this embodiment, the sensor 210 is set as a photoelectric sensor. The specific structure of the photoelectric sensor refers to the prior art and will not be elaborated here. In some other embodiments, the sensor 210 can also be set as a weight sensor. The weight sensor is arranged on the bottom wall of the feeding belt 120. When there is impurity-removed material passing through the weight sensor, the weight sensor is in a normal state. When the weight sensor does not sense that there is impurity-removed material passing through the weight sensing area of the feeding belt 120 within a certain time, it indicates that the impurity removal part 110 has a blockage phenomenon. The weight sensor transmits the blockage signal to the display component 220.

[0030] Furthermore, the display component 220 includes a discrimination display part 221 and a control part 222. The discrimination display part 221 is communicatively connected with the sensor 210 and the control part 222.

[0031] Specifically, in this embodiment, the discrimination display member 221 is set as a lighting prompt member, and the impurity removal member 110 and the front and rear auxiliary connection devices are all controlled by the line device start-stop switch for their operating states. The lighting display member is used to display the situation that the photoinductive sensor 210 monitors that there are impurity-removed materials on the feeding belt 120. If the impurity-removed materials pass through the photoinductive area, the discrimination display member 221 directly flashes the light to prompt the operator that the impurity removal member 110 has an abnormality; when no impurity-removed materials pass through the photoinductive area within three consecutive seconds, an abnormal signal is directly transmitted to the control member 222, and the control member 222 controls the safety interlock program of the wireless device start-stop switch to be unlocked. At this time, the operator presses the wireless device start-stop switch to stop the operation of the impurity removal member 110 and its front and rear auxiliary connection devices. When the photoinductive sensor continuously senses that the impurity-removed materials pass through the photoinductive area again within three consecutive seconds, the discrimination display member 221 stops flashing the light. Since the wireless device start-stop switch cannot start or stop the device under the normal production operation state, only during the production process, when it is monitored by the photoinductive sensor that there is an interruption for three consecutive seconds, the start-stop function of the wireless device start-stop switch will be unlocked by the safety interlock program, thereby preventing the device from stopping operation due to misoperation.

[0032] In some other embodiments, the discrimination display member 221 can also be set as a sound effect prompt member to prompt the operator that the impurity removal member 110 has an abnormality by emitting a sound. Or, when the photoinductive sensor 210 does not sense that there are impurity-removed materials on the feeding belt 120 passing through the sensing area, the time interval from emitting the prompt information to the start of the controller can be set to two seconds, four seconds, etc. according to actual requirements.

[0033] Preferably, the monitoring mechanism 200 further includes an installation assembly 230. The sensor 210 is arranged on the feeding belt 120 through the installation assembly 230, which reduces the installation difficulty when installing the sensor 210 on the feeding belt 120, and at the same time improves the connection strength and connection stability of the sensor 210 after being installed on the feeding belt 120, thereby further ensuring the sensing effect of the sensor 210. Specifically, the installation assembly 230 includes an installation bracket 231, the installation bracket 231 is fixedly connected to the feeding belt 120, and the sensor 210 is connected to the installation bracket 231.

[0034] Furthermore, the installation assembly 230 further includes a protective member 232. The protective member 232 is connected to the installation bracket 231, and a protective cavity is arranged inside the protective member 232, and the sensor 210 is arranged in the protective cavity.

[0035] Specifically, the protection cavity is set as an open cavity, and the sensing area of the sensor 210 faces the opening of the protection cavity. This ensures the sensing effect of the sensor 210, and at the same time, the protection member 232 protects the sensor 210. During the operation of the impurity removal mechanism 100, the protection member 232 can prevent external components or the impurity-removed materials from damaging the sensor 210, further improving the accuracy of the sensing result of the sensor 210 and extending the service life of the sensor 210.

[0036] Furthermore, the mounting assembly 230 further includes a shock-absorbing member 233, and the shock-absorbing member 233 is disposed between the inner wall of the protection cavity and the sensor 210.

[0037] During the process of the conveyor belt transporting the impurity-removed materials, mechanical vibrations will occur; at the same time, during the impurity removal process of the impurity removal member 110, the impurity removal member 110 will generate mechanical vibrations. Since the conveyor belt 120 is connected to the discharge port of the impurity removal member 110, the mechanical vibrations of the conveyor belt will be intensified. By providing the shock-absorbing member 233 in the protection cavity, the vibration force transmitted to the sensor 210 through the conveyor belt, the mounting bracket 231, and the protection frame can be weakened, thereby achieving the purpose of shock-absorbing the sensor 210 and ensuring the use stability and use effect of the sensor 210.

[0038] Furthermore, the shock-absorbing member 233 is set as a flexible member or a shock-absorbing spring.

[0039] Specifically, when the shock-absorbing member 233 is set as a flexible member, rubber, silica gel, sponge, or foam plastic can be used. When the shock-absorbing member 233 is set as a shock-absorbing spring, both ends of the shock-absorbing spring are respectively connected to the inner wall of the protection cavity and the sensor 210; and a plurality of shock-absorbing springs are provided, and the plurality of shock-absorbing springs are arranged at intervals along the circumferential direction of the protection cavity. During the operation of the impurity removal mechanism 100, through the stretching and contraction of the plurality of shock-absorbing springs, the purpose of shock-absorbing the sensor 210 is achieved.

[0040] Furthermore, a receiving groove 122 is provided on the side wall 121 of the conveyor belt 120, and the mounting assembly 230 is disposed in the receiving groove 122. Thus, when the conveyor belt conveys the impurity-removed materials, the situation where the conveyance of the impurity-removed materials or the sensing accuracy of the sensor 210 is affected due to the interference between the impurity-removed materials and the monitoring mechanism 200 is avoided.

[0041] Furthermore, two sensors 210 are provided, and the two sensors 210 are respectively oppositely disposed on the two side walls 121 of the conveyor belt 120, and two corresponding mounting assemblies 230 are provided. Since the two sensors 210 are oppositely disposed, the two sensors 210 are both communicatively connected to the same discrimination and display member 221. By the mutual cooperation of the two sensors 210, the material transmission situation on the conveyor belt is monitored from both sides of the conveyor belt, and the situation where the whole machine stops operating due to the material approaching one side of the conveyor belt at a certain time period is avoided.

[0042] In some other embodiments, according to the actual situation of the material conveying belt, the sensors 210 can be set to three, five, seven, etc., and each sensor 210 is communicatively connected to the same discrimination display member 221.

[0043] Obviously, the above-mentioned embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.

Claims

1. The impurity removal device is characterized in that: include: A debris removal mechanism (100) comprises a debris removal member (110) and a feeding belt (120) connected to a material outlet of the debris removal member (110); The monitoring mechanism (200) comprises a sensor (210) and a display component (220), wherein the sensor (210) is arranged on the feeding belt (120) and is used to sense the material flow condition on the feeding belt (120), and the sensor (210) and the display component (220) are communicatively connected.

2. The impurity removal device according to claim 1, characterized in that: The monitoring mechanism (200) further comprises a mounting assembly (230), and the sensor (210) is arranged on the feeding belt (120) via the mounting assembly (230).

3. The impurity removal device according to claim 2, characterized in that: The mounting assembly (230) comprises a mounting bracket (231), the mounting bracket (231) is fixedly connected to the feeding belt (120), and the sensor (210) is connected to the mounting bracket (231).

4. The impurity removal device according to claim 3, characterized in that: The mounting assembly (230) further comprises a protective member (232), wherein the protective member (232) is connected to the mounting bracket (231), a protective cavity is provided inside the protective member (232), and the sensor (210) is provided in the protective cavity.

5. The impurity removal device according to claim 4, characterized in that: The mounting assembly (230) further comprises a shock absorbing member (233), wherein the shock absorbing member (233) is arranged between the inner wall of the protective cavity and the sensor (210).

6. The impurity removal device according to claim 5, characterized in that: The shock absorbing member (233) is configured as a flexible member or a shock absorbing spring.

7. The impurity removal device according to claim 2, characterized in that: A receiving groove (122) is provided on the side wall (121) of the feeding belt (120), and the mounting assembly (230) is arranged in the receiving groove (122).

8. The impurity removal device according to claim 7, characterized in that: Two sensors (210) are provided, and the two sensors (210) are respectively arranged opposite to the two side walls (121) on the feeding belt (120).

9. The impurity removal device according to claim 1, characterized in that: The display component (220) comprises a determination display component (221) and a control component (222), and the determination display component (221) is communicatively connected to both the sensor (210) and the control component (222).

Images