Sewage flocculant production stirring device

By designing a sewage flocculant production stirring device with a multi-layer filter and a variety of stirring leaves, the problems of insufficient stirring, impurities and agglomeration in the existing devices are solved, and more sufficient stirring and convenient cleaning are achieved.

CN223042571UActive Publication Date: 2025-07-01WUXI RUIZHONG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421707462.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-01
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing stirring devices have problems with insufficient stirring, impurities and agglomeration in the production of flocculant, and are inconvenient to clean.

Method used

A sewage flocculant production stirring device including the main stirring shaft, the secondary stirring shaft, the filter mesh assembly and the gear assembly is designed. The impurities are filtered through the multi-layer filter mesh, and the convection of the various stirring leaves is generated to achieve more sufficient stirring, and a quick disassembly structure is set up for easy cleaning.

Benefits of technology

It realizes more sufficient stirring of the flocculant and effectively filters impurities and agglomerates. The device structure is compact and reasonable, easy to disassemble and clean, and avoids the occurrence of impurities and agglomerations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring device for sewage flocculant production, and belongs to the technical field of flocculant production. Comprising a stirring barrel, a water inlet is formed in one side of the wall of the stirring barrel, a water outlet is formed in the other side of the wall of the stirring barrel, a valve is arranged on the water inlet, and a barrel cover positioning groove is formed in an opening of the stirring barrel. Raw materials are placed through the funnel, the motor drives the first stirring blade and the second stirring blade to rotate, the third stirring blade is driven to rotate through gear meshing, convection is generated through different rotating speeds and heights of the stirring blades, the raw materials are stirred more sufficiently, and impurities and caked raw materials are filtered through the two filter screen layers in the stirring barrel. The barrel cover and the filter layer are provided with quick-release structures, so that the interior of the device is convenient to clean. The stirring device is compact and reasonable in structural design, good in stirring effect, capable of avoiding impurities and caking, and easy to detach and clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of flocculant production, and more specifically, to a stirring device for producing sewage flocculants. Background Technique

[0002] Flocculation refers to the phenomenon or operation in which suspended particles in water or liquid aggregate and become larger, or form flocs, so as to accelerate the sedimentation of particles and achieve the purpose of solid-liquid separation. Usually, flocculation is carried out by adding appropriate flocculants, whose function is to adsorb particles and "bridge" between particles, thus promoting aggregation. In the process of purifying sewage, the use of flocculants plays a key role. Flocculants are usually electrolytes such as ammonium salts or colloidal chemicals with adsorption effects.

[0003] To produce flocculants, first, the flocculant raw material powder needs to be fully mixed with water. The existing flocculant production devices generally adopt the mixing method of a mixer. The device structure is simple, saving manpower and material resources, and to a certain extent, improving the raw material utilization rate.

[0004] Although the device has many beneficial effects, there are still the following problems: ordinary mixers are prone to insufficient mixing of raw materials, impurities and agglomerated particles exist in the flocculant, and during the long-term use of the device, raw materials will accumulate on the mixing blades or the barrel wall and need to be cleaned regularly. In view of this, we propose a stirring device for producing sewage flocculants. Content of the Utility Model

[0005] 1. Technical Problems to be Solved

[0006] The purpose of the utility model is to provide a stirring device for producing sewage flocculants to solve the problems of insufficient stirring, the existence of impurities and agglomerates, and difficult cleaning in the existing stirring device mentioned in the above background technique.

[0007] 2. Technical Solution

[0008] A sewage flocculant production stirring device, including a stirring barrel, a water inlet is arranged on one side of the barrel wall of the stirring barrel, a water outlet is arranged on the other side of the barrel wall of the stirring barrel, a valve is arranged on the water inlet, and a barrel cover positioning groove is arranged at the opening of the stirring barrel; the filter screen assembly includes a main filter layer arranged in the inner cavity of the stirring barrel and auxiliary filter layers arranged at the upper and lower ends of the main filter layer; the stirring assembly includes a main stirring shaft arranged in the inner cavity of the stirring barrel and a plurality of auxiliary stirring shafts arranged in the inner cavity of the stirring barrel, a motor is arranged at the top input end of the main stirring shaft, and a plurality of bearings are arranged in the main stirring shaft and the auxiliary stirring shafts; the gear assembly includes a main gear arranged on the main stirring shaft and an auxiliary gear arranged on the auxiliary stirring shaft and meshing with the main gear; a barrel cover boss is arranged on the outer side of the barrel cover, a plurality of funnel holes and a plurality of connection holes are arranged on the barrel cover, and a funnel is arranged on the funnel hole.

[0009] Preferably, the main filter layer includes a main filter screen sleeve arranged on the outermost circle of the main filter layer and a fiber filter screen arranged on the circumferential inner wall of the main filter screen sleeve, and the auxiliary filter layer includes an auxiliary filter screen sleeve arranged on the outermost circle of the auxiliary filter layer and an auxiliary filter screen arranged on the circumferential inner wall of the auxiliary filter screen sleeve.

[0010] Preferably, a plurality of filter screen positioning grooves are arranged on the main filter screen sleeve, a plurality of rotating shaft holes are arranged on the fiber filter screen and the auxiliary filter screen, and a plurality of filter screen bosses matching with the filter screen positioning grooves are arranged on the auxiliary filter screen sleeve.

[0011] Preferably, the main stirring shaft includes a main rotating shaft, a first stirring blade arranged on the main rotating shaft, and a second stirring blade arranged at the end of the main rotating shaft.

[0012] Preferably, the auxiliary stirring shaft includes an auxiliary rotating shaft arranged parallel to the main rotating shaft and a third stirring blade arranged at the end of the auxiliary rotating shaft, and a gear cover is arranged above the main rotating shaft and the auxiliary rotating shaft.

[0013] 3. Beneficial effects

[0014] Compared with the prior art, the advantages of the present utility model are as follows:

[0015] In the present utility model, raw materials are put in through a funnel, the motor drives the first and second stirring blades to rotate, drives the third stirring blade to rotate through gear meshing, generates convection through different rotation speeds and heights of the stirring blades, stirs the raw materials more fully, two filter screen layers in the stirring barrel filter impurities and caked raw materials, and both the barrel cover and the filter layer are provided with quick-disassembly structures, which is convenient for cleaning the inside of the device. The structure of the present utility model is designed compactly and reasonably, has a good stirring effect, avoids the appearance of impurities and caking, and is easy to disassemble and clean. Description of the drawings

[0016] Figure 1Schematic diagram of the left side of the overall structure of the present utility model;

[0017] Figure 2 Schematic diagram of the left side of a partial structure of the present utility model;

[0018] Figure 3 Top-down exploded view of the filter screen assembly of the present utility model;

[0019] Figure 4 Top-down exploded view of the stirring assembly of the present utility model;

[0020] Explanation of reference numerals in the figure: 1, stirring barrel; 2, filter screen assembly; 3, stirring assembly; 4, gear assembly; 5, barrel cover; 110, water inlet; 120, water outlet; 130, valve; 140, barrel cover positioning groove; 210, main filter layer; 211, rotating shaft hole; 212, fiber filter screen; 213, filter screen positioning groove; 214, main filter screen sleeve; 220, secondary filter layer; 221, filter screen boss; 222, secondary filter screen sleeve; 223, secondary filter screen; 310, main stirring shaft; 311, main rotating shaft; 312, first stirring blade; 313, bearing; 314, second stirring blade; 315, motor; 320, secondary stirring shaft; 321, secondary rotating shaft; 322, third stirring blade; 410, main gear; 420, secondary gear; 430, gear cover; 510, barrel cover boss; 520, funnel hole; 530, connecting hole; 540, funnel. Detailed implementation manners

[0021] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0022] In the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0025] A sewage flocculant production stirring device includes a stirring barrel 1. On one side of the barrel wall of the stirring barrel 1 near the opening end, a water inlet 110 is welded for adding water during production stirring. On the other side of the barrel wall of the stirring barrel 1 near the bottom end, a water outlet 120 is welded. A valve 130 is provided on the water inlet 120 to facilitate the transfer of the stirred flocculant to other steps. A barrel cover positioning groove 140 is integrally formed at the opening of the stirring barrel 1; the filter screen assembly 2 includes a main filter layer 210 horizontally placed on the inner wall of the stirring barrel 1 and auxiliary filter layers 220 horizontally placed at the upper and lower ends of the main filter layer 210. The multi-layer filter structure can filter impurities or fine agglomerated raw materials more comprehensively; the stirring assembly 3 includes a main stirring shaft 310 vertically placed at the center of the inner cavity of the stirring barrel 1 and a plurality of auxiliary stirring shafts 320 vertically placed in the inner cavity of the stirring barrel 1. The top input end of the main stirring shaft 310 is directly connected to a motor 315. A plurality of bearings 313 are in interference fit inside the main stirring shaft 310 and the auxiliary stirring shafts 320. The bearings 313 make the stirring assembly 3 rotate more smoothly during the rotation process and avoid frictional losses with other components; the gear assembly 4 includes a main gear 410 in interference fit on the main stirring shaft 310 and a secondary gear 420 in interference fit on the auxiliary stirring shaft 320 and meshing with the main gear 410. By driving the main gear 410 on the main stirring shaft 310 to rotate through the motor 315, the auxiliary stirring shafts 320 under the meshing secondary gears 420 rotate; a plurality of barrel cover bosses 510 matching the barrel cover positioning grooves 140 are integrally formed on the outer side of the barrel cover 5, enabling the barrel cover 5 and the stirring barrel 1 to be quickly positioned and assembled and disassembled. A plurality of funnel holes 520 and a plurality of connection holes 530 are provided on the barrel cover 5. A funnel 540 is connected to the funnel holes 520 to facilitate the input and stirring of raw materials. The connection holes 530 are in interference fit with the bearings 313.

[0026] Meanwhile, in order to remove impurities in the raw materials and prevent caking, specifically, the main filter layer 210 includes a main filter mesh sleeve 214 provided on the outermost circle of the main filter layer 210 and a fiber filter mesh 212 embedded in the circumferential inner wall of the main filter mesh sleeve 214. The secondary filter layer 220 includes a secondary filter mesh sleeve 222 provided on the outermost circle of the secondary filter layer 220 and a secondary filter mesh 223 embedded in the circumferential inner wall of the secondary filter mesh sleeve 222. The multi-layer filter meshes better ensure the quality of the finished product.

[0027] Furthermore, in order to facilitate the disassembly, cleaning, and replacement of the filter mesh, specifically, a plurality of filter mesh positioning grooves 213 are integrally formed on the main filter mesh sleeve 214. A plurality of rotating shaft holes 211 are formed on the fiber filter mesh 212 and the secondary filter mesh 223, which are in interference fit with the bearing 313 concentrically. A plurality of filter mesh bosses 221 matching the filter mesh positioning grooves 213 are integrally formed on the secondary filter mesh sleeve 222, so as to achieve the purpose of quickly positioning, cleaning, and replacing between the main filter layer 210 and the secondary filter layer 220.

[0028] It is worth noting that, in order to make the raw materials be stirred more fully, specifically, the main stirring shaft 310 includes a main rotating shaft 311, a first stirring blade 312 interference-fitted on the main rotating shaft 311, and a second stirring blade 314 threadedly connected to the end of the main rotating shaft 311.

[0029] In addition, the secondary stirring shaft 320 includes a secondary rotating shaft 321 arranged parallel to the main rotating shaft 311 and a third stirring blade 322 threadedly connected to the end of the secondary rotating shaft 321. A gear cover 430 is provided above the main rotating shaft 311 and the secondary rotating shaft 321. The first stirring blade 312, the second stirring blade 314, and the third stirring blade 322 are driven by the main gear 410 and the secondary gear 420 in the gear cover 430 to stir and produce the flocculant at different speeds and positions.

[0030] In addition, the circuits, electronic components, and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method either;

[0031] The device or equipment models involved in this article are as follows:

[0032] Motor 315: HLB3640.

[0033] Working principle: When the device is required to stir the flocculant production, first introduce water into the stirring barrel 1 through the water inlet 110, and then put the raw material powder into the device through the funnel 540. The motor 315 drives the main rotating shaft 311 and the main gear 410 to rotate, so that the first stirring blade 312 and the second stirring blade 322 start the stirring work. The main gear 410 drives the engaged secondary gear 420 to rotate, and the secondary gear 420 drives the secondary rotating shaft 321 to rotate, so that the third stirring blade 322 stirs. Convection is generated through the different rotation speeds, sizes and heights of the three stirring blades to stir the raw materials more fully. When there are impurities or agglomerated particles, the filter screen assembly 2 blocks them on the top layer of the stirring barrel 1 to prevent impurities and agglomerated raw materials from appearing in the product. After the stirring is completed, open the valve 130 to transfer the flocculant to other processes. When cleaning and replacement are required, through the keyway fit of the barrel cover positioning groove 140 and the barrel cover boss 510, slightly twist the barrel cover 5 to remove the stirring assembly 3 and the filter screen assembly 2. The filter screen assembly 2 can also be disassembled and cleaned through the keyway fit of the filter screen positioning groove 213 and the filter screen boss 221.

[0034] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. A sewage flocculant production stirring device, characterized in that: include: A mixing barrel (1), wherein a water inlet (110) is provided on one side of a barrel wall of the mixing barrel (1), a water outlet (120) is provided on the other side of the barrel wall of the mixing barrel (1), a valve (130) is provided on the water inlet (120), and a barrel cover positioning groove (140) is provided at the opening of the mixing barrel (1); A filter assembly (2), the filter assembly (2) comprising a main filter layer (210) arranged in the inner cavity of the stirring barrel (1) and auxiliary filter layers (220) arranged at upper and lower ends of the main filter layer (210); A stirring assembly (3), the stirring assembly (3) comprising a main stirring shaft (310) arranged in the inner cavity of the stirring barrel (1) and a plurality of auxiliary stirring shafts (320) arranged in the inner cavity of the stirring barrel (1), a motor (315) being arranged at the top input end of the main stirring shaft (310), and a plurality of bearings (313) being arranged in the main stirring shaft (310) and the auxiliary stirring shafts (320); A gear assembly (4), the gear assembly (4) comprising a main gear (410) disposed on the main stirring shaft (310) and a secondary gear (420) disposed on the secondary stirring shaft (320) and meshing with the main gear (410); A barrel cover (5), wherein a barrel cover boss (510) is arranged on the outer side of the barrel cover (5), a plurality of funnel holes (520) and a plurality of connecting holes (530) are arranged on the barrel cover (5), and a funnel (540) is arranged on the funnel hole (520).

2. The sewage flocculant production stirring device according to claim 1, characterized in that: The main filter layer (210) comprises a main filter screen sleeve (214) arranged at the outermost circle of the main filter layer (210) and a fiber filter screen (212) arranged on the circumferential inner wall of the main filter screen sleeve (214); the auxiliary filter layer (220) comprises an auxiliary filter screen sleeve (222) arranged at the outermost circle of the auxiliary filter layer (220) and an auxiliary filter screen (223) arranged on the circumferential inner wall of the auxiliary filter screen sleeve (222).

3. The sewage flocculant production stirring device according to claim 2, characterized in that: The main filter screen sleeve (214) is provided with a plurality of filter screen positioning grooves (213), the fiber filter screen (212) and the auxiliary filter screen (223) are provided with a plurality of rotating shaft holes (211), and the auxiliary filter screen sleeve (222) is provided with a plurality of filter screen bosses (221) matching the filter screen positioning grooves (213).

4. The sewage flocculant production stirring device according to claim 3, characterized in that: The main stirring shaft (310) comprises a main rotating shaft (311), a first stirring blade (312) arranged on the main rotating shaft (311), and a second stirring blade (314) arranged at the end of the main rotating shaft (311).

5. The sewage flocculant production stirring device according to claim 4, characterized in that: The auxiliary stirring shaft (320) comprises an auxiliary rotating shaft (321) arranged in parallel with the main rotating shaft (311) and a third stirring blade (322) arranged at the end of the auxiliary rotating shaft (321), and a gear cover (430) is arranged above the main rotating shaft (311) and the auxiliary rotating shaft (321).