Flat-die particle equipment
By introducing composite rubber layer shock absorption and breaking rod roller design into flat mold particle equipment, the problems of feed blockage and high noise are solved, and the effective breaking and noise reduction of materials are achieved.
Patent Information
- Application Number
- CN202422206878.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Existing flat mold particle equipment is prone to congestion when feeding, and has high noise during operation.
The base composite rubber layer is used for shock absorption, combined with the design of the breaking rod and roller, through breaking and rolling molding, particles are prevented from sticking together, and noise is reduced through the helical gear system.
The material dispersion during feeding is achieved, preventing particles from sticking together, and reducing vibration and noise of the equipment.
Smart Images

Figure CN223042663U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a flat die particle equipment. Background Art
[0002] Flat die pellet machine, also known as flat die pellet machine, is a mechanical device used to process powder or block materials into granules. Its main working principle is based on mechanical circular motion. It uses an electric motor or diesel engine as power to drive the belt pressure wheel to transmit to the main shaft and flat die, and then squeezes the material into particles through the compression and friction between the pressure wheel and the die plate.
[0003] The flat die pellet equipment currently in use is prone to congestion during feeding, and the vibration of the equipment during operation generates a lot of noise, which has certain limitations. Utility Model Content
[0004] The utility model aims to provide a flat die particle device to solve the above technical problems.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A flat die particle equipment comprises a base, a stepper motor, a rotating shaft box, an auxiliary bracket, a processing cylinder, a material discharge channel and a feeding bin, wherein a stepper motor is fixedly connected to the right side of the top of the base, the rotating shaft box is fixedly connected to the left side of the top of the stepper motor, four auxiliary brackets are respectively fixedly connected between the outer side of the rotating shaft box and the top of the base, the processing cylinder is fixedly connected to the top of the rotating shaft box, the material discharge channel is opened below the front of the processing cylinder, and the feeding bin is fixedly connected to the top of the processing cylinder.
[0007] On the basis of the above technical solution, the base comprises a bottom plate, a load-bearing plate, and a composite rubber layer, and the composite rubber layer is fixedly connected between the bottom plate and the load-bearing plate.
[0008] On the basis of the above technical scheme, the interior of the processing cylinder includes a central rotating shaft, a particle forming plate, a limiting ring, a side roller, a roller, an extension rod, a breaking rod, a material unloading inclined slide plate, a linkage helical gear, and a driving helical gear. The particle forming plate is fixedly connected to the inner side of the upper part of the processing cylinder, the limiting ring is fixedly connected at the center of the particle forming plate, the central rotating shaft is slidably connected to the inner side of the limiting ring, the two side rollers are respectively fixedly connected to the outer side of the top of the central rotating shaft, the roller shaft is connected to the outer side of the side roller, the extension rod is fixedly connected to the top of the central rotating shaft, the eight breaking rods are respectively fixedly connected to the outer side of the center of the central rotating shaft and the outer side of the top of the extension rod, the material unloading inclined slide plate is fixedly connected to the inner side of the lower center of the processing cylinder, the linkage helical gear is fixedly connected to the bottom of the central rotating shaft, and the driving helical gear is fixedly connected to the front end of the stepping motor and meshes with the linkage helical gear.
[0009] Compared with the prior art, the utility model has the following advantages: The utility model improves the design structure of the existing flat die granulation equipment, enabling it to disperse raw materials during feeding and processing, and preventing particle adhesion during discharging; meanwhile, the equipment can also be subjected to certain shock absorption treatment during processing to reduce the noise during processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the external structure of the utility model.
[0011] Figure 2 It is a schematic diagram of the base structure of the utility model.
[0012] Figure 3 It is a schematic diagram of the processing cylinder structure of the utility model.
[0013] In the figure: 1. Base, 2. Stepper motor, 3. Rotating shaft box, 4. Auxiliary support, 5. Processing cylinder, 6. Feeding channel, 7. Feeding bin, 8. Bottom plate, 9. Load-bearing plate, 10. Composite rubber layer, 11. Central rotating shaft, 12. Particle forming plate, 13. Limiting ring, 14. Side rolling shaft, 15. Roller, 16. Extension rod, 17. Dispersing rod, 18. Inclined discharging slide plate, 19. Linkage helical gear, 20. Driving helical gear. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0014] The following further elaborates on the utility model in conjunction with the accompanying drawings and specific embodiments.
[0015] As Figures 1-3 shown, a flat die granulation equipment includes a base 1, a stepper motor 2, a rotating shaft box 3, an auxiliary support 4, a processing cylinder 5, a feeding channel 6, and a feeding bin 7. The stepper motor 2 is fixedly connected to the right side of the top of the base 1, the rotating shaft box 3 is fixedly connected to the left side of the top of the stepper motor 2, four auxiliary supports 4 are respectively fixedly connected between the outside of the rotating shaft box 3 and the top of the base 1, the processing cylinder 5 is fixedly connected to the top of the rotating shaft box 3, the feeding channel 6 is opened below the front of the processing cylinder 5, and the feeding bin 7 is fixedly connected to the top of the processing cylinder 5.
[0016] The base 1 includes a bottom plate 8, a load-bearing plate 9, and a composite rubber layer 10. A composite rubber layer 10 is fixedly connected between the bottom plate 8 and the load-bearing plate 9.
[0017] Inside the processing cylinder 5, there are a central rotating shaft 11, a particle forming plate 12, a limiting ring 13, side rolling shafts 14, roller wheels 15, extension rods 16, dispersing rods 17, a blanking inclined slide plate 18, a linkage helical gear 19, and a driving helical gear 20. The particle forming plate 12 is fixedly connected to the inner side above the processing cylinder 5. The limiting ring 13 is fixedly connected to the center of the particle forming plate 12. The central rotating shaft 11 is slidably connected to the inner side of the limiting ring 13. The two side rolling shafts 14 are respectively fixedly connected to the outer sides of the top of the central rotating shaft 11. The roller wheels 15 are shaft-connected to the outer sides of the side rolling shafts 14. The extension rods 16 are fixedly connected to the top of the central rotating shaft 11. The eight dispersing rods 17 are respectively fixedly connected to the outer sides of the center of the central rotating shaft 11 and the outer sides of the top of the extension rods 16. The blanking inclined slide plate 18 is fixedly connected to the inner side below the center of the processing cylinder 5. The linkage helical gear 19 is fixedly connected to the bottom of the central rotating shaft 11. The driving helical gear 20 is fixedly connected to the front end of the stepping motor 2 and meshes with the linkage helical gear 19.
[0018] The working principle of the present utility model: When operating this new type, the stepping motor is turned on. The composite rubber layer of the base can play a certain shock-absorbing role when the stepping motor is working, reducing noise. The stepping motor drives the central rotating shaft to rotate through the action of the helical gears. After the raw materials are put into the feeding bin, the raw materials are dispersed to a certain extent through the action of the dispersing rods. After reaching the particle forming plate, they are roll-pressed into shape by the roller wheels. Before reaching the blanking inclined slide plate below, they are dispersed again by the dispersing rods. The dispersed particles are discharged through the blanking channel, completing the use of the device.
[0019] The above is the preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the teachings of the present utility model, without departing from the principle and spirit of the present utility model, the changes, modifications, substitutions, and variations made to the implementation manners still fall within the protection scope of the present utility model.
Claims
1. A flat die pelletizing device, comprising a base (1), a stepping motor (2), a rotating shaft box (3), an auxiliary bracket (4), a processing cylinder (5), a material discharge channel (6), and a material feed bin (7), characterized in that: A stepper motor (2) is fixedly connected to the right side of the top of the base (1); the shaft box (3) is fixedly connected to the left side of the top of the stepper motor (2); the four auxiliary brackets (4) are respectively fixedly connected between the outer side of the shaft box (3) and the top of the base (1); the processing cylinder (5) is fixedly connected to the top of the shaft box (3); the unloading channel (6) is opened below the front of the processing cylinder (5); and the feeding bin (7) is fixedly connected to the top of the processing cylinder (5).
2. A flat die particle device according to claim 1, characterized in that: The base (1) comprises a bottom plate (8), a load-bearing plate (9), and a composite rubber layer (10); the composite rubber layer (10) is fixedly connected between the bottom plate (8) and the load-bearing plate (9).
3. A flat die particle device according to claim 1, characterized in that: The processing cylinder (5) comprises a central rotating shaft (11), a particle forming plate (12), a limiting ring (13), side rolling shafts (14), a roller (15), an extension rod (16), a breaking rod (17), a material unloading inclined slide plate (18), a linkage helical gear (19), and a driving helical gear (20). The particle forming plate (12) is fixedly connected to the inner side of the processing cylinder (5), the limiting ring (13) is fixedly connected to the center of the particle forming plate (12), the central rotating shaft (11) is slidably connected to the inner side of the limiting ring (13), and the two side rolling shafts (14) are respectively fixedly connected to the central rotating shaft (11). The roller (15) is connected to the outside of the side roller (14) at the top of the central rotating shaft (11); the extension rod (16) is fixedly connected to the top of the central rotating shaft (11); the eight breaking rods (17) are respectively fixedly connected to the outside of the center of the central rotating shaft (11) and the outside of the top of the extension rod (16); the unloading inclined slide plate (18) is fixedly connected to the inside below the center of the processing cylinder (5); the linkage bevel gear (19) is fixedly connected to the bottom of the central rotating shaft (11); the driving bevel gear (20) is fixedly connected to the front end of the stepping motor (2) and meshes with the linkage bevel gear (19).