Low-pressure reaction kettle
By introducing a driving mechanism and a spray system into the low-pressure reactor, the problem of inconvenient cleaning of sticky materials in the inner wall of the kettle body and the stirring mechanism is solved, and all-round cleaning in the kettle body is achieved and cleaning efficiency is improved.
Patent Information
- Application Number
- CN202422264370.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
After use, the materials of existing low-pressure reactors are easily stuck to the inner wall of the kettle body and the stirring mechanism, making it inconvenient to clean.
A low-pressure reactor including a stirring mechanism, a partition plate, a sealing plate and a spraying mechanism is designed. The spraying mechanism is moved up and down in the kettle body through the driving mechanism, and the high-pressure water spraying angle is adjusted through the deflector to fully rinse the inner wall of the kettle body and the stirring mechanism.
It realizes efficient cleaning of the inner wall of the kettle body and the stirring mechanism, saves water, improves cleaning efficiency, and provides convenience of use.
Smart Images

Figure CN223042665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of low-pressure reaction kettles, and particularly relates to a low-pressure reaction kettle. Background Art
[0002] A reaction kettle is a stainless-steel container for physical or chemical reactions. According to different process condition requirements, the structural design and parameter configuration of the container are carried out to achieve the heating, evaporation, cooling and mixing reaction functions at low and high speeds required by the process.
[0003] Chinese Patent with publication number CN114288964A discloses a low-pressure reaction kettle, which includes a kettle body. A heating cavity is formed on the outer wall of the kettle body. A stirring shaft is installed at the axis of the kettle body and extends to the inside of the kettle body near the bottom. A plurality of stirring rods are evenly connected to the stirring shaft near the bottom. The top of the stirring shaft protrudes outside the kettle body. A through hole is formed in the axis of the stirring shaft. Round holes communicating with the through hole are evenly distributed on the surface of the stirring rod. The top of the stirring shaft is connected to a transfer cavity. In the present invention, the stirring shaft is designed to be hollow and communicates with the round holes on the stirring rod. When gases or liquid materials need to be added during the reaction, they can be directly added from the transfer cavity, and since they are added during stirring, the full reaction of the materials is ensured.
[0004] However, the above-disclosed solution has the following deficiencies: After the low-pressure reaction kettle is used, reaction materials will adhere to the inner wall of the kettle body and the stirring mechanism, which is inconvenient for cleaning and brings inconvenience to use. Summary of the Utility Model
[0005] The purpose of the present utility model is to propose a low-pressure reaction kettle aiming at the problems existing in the background art.
[0006] The technical solution of the present utility model: A low-pressure reaction kettle includes a kettle body, inside which a stirring mechanism is arranged, and the stirring mechanism is driven to rotate by a first motor installed at the top end of the kettle body; a partition plate, which is installed at the upper end of the inner wall of the kettle body, a channel is opened on the partition plate, a sealing plate is adjustably installed on the partition plate, the sealing plate is slidably connected to the partition plate, and the diameter of the sealing plate is larger than the diameter of the channel; and a cleaning unit, which is composed of a spraying mechanism and a driving mechanism. The driving mechanism is arranged at the top end of the kettle body, and the spraying mechanism is driven by the driving mechanism to move and adjust along the height direction inside the kettle body to comprehensively wash the inside of the kettle body.
[0007] Preferably, a second motor is arranged at the top end of the partition plate, and the output end of the second motor extends to the bottom end of the partition plate and is in transmission connection with the sealing plate.
[0008] Preferably, the driving mechanism includes a threaded rod, which is driven to rotate by a third motor installed at the top end of the kettle body; and a moving frame, which is in threaded connection with the threaded rod, and the input end of the spraying mechanism is installed on the moving frame.
[0009] Preferably, the spraying mechanism includes a water inlet pipe installed on the moving frame; the bottom end of the water inlet pipe extends into the inner part of the kettle body, and the water inlet pipe is slidably connected to the top end of the kettle body; a driving assembly arranged at the bottom end inside the water inlet pipe; and a plurality of guide plates, with a plurality of groups of guide plates provided, the guide plates are hingedly connected to the bottom end of the driving assembly, and the plurality of groups of guide plates are evenly distributed on the driving assembly. The plurality of groups of guide plates are driven by the driving assembly to rotate and adjust along the water inlet pipe, and the driving assembly can drive the guide plates to adjust the angle relative to the water inlet pipe.
[0010] Preferably, the driving assembly includes a mounting plate installed on the inner wall of the water inlet pipe. A driving rod is rotatably connected to the mounting plate. An impeller is installed at the top end of the driving rod. The bottom end of the driving rod extends outside the bottom end of the water inlet pipe and is provided with a connecting seat. A plurality of adjusting rods are evenly hingedly connected to the connecting seat. The guide plate is installed on the corresponding adjusting rod; an electric push rod, one end of which is hingedly connected to the adjusting rod; and an annular seat rotatably connected to the water inlet pipe, and the other end of the electric push rod away from the adjusting rod is hingedly connected to the annular seat.
[0011] Preferably, in the initial state, the driving assembly and the guide plates are located between the inner part of the kettle body and the top end of the partition plate, and the channel corresponds to the driving member.
[0012] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects: The present utility model can drive the spraying mechanism to move up and down inside the kettle body through the driving mechanism, thereby flushing the inner wall of the kettle body and the stirring mechanism; the driving assembly can drive a plurality of groups of guide plates to rotate, thereby diverging and spraying high-pressure water outwards, and the driving assembly can adjust the angle of the plurality of groups of guide plates relative to the water inlet pipe, thereby adjusting the angle of the high-pressure water sprayed out, thereby comprehensively flushing the inside of the kettle body, saving water, improving the cleaning efficiency, and providing convenience for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic diagram of the internal structure of the present utility model;
[0014] Figure 2 is a schematic diagram of the connection mode of the sealing plate and the partition plate of the present utility model;
[0015] Figure 3 is a schematic diagram of the structure of the spraying mechanism of the present utility model.
[0016] Reference numerals: 1, kettle body; 101, stirring mechanism; 2, partition plate; 201, channel; 202, sealing plate; 3, threaded rod; 301, moving frame; 302, water inlet pipe; 303, mounting plate; 4, driving rod; 401, impeller; 5, connecting seat; 501, adjusting rod; 502, guide plate; 503, electric push rod; 504, annular rail; 505, annular seat. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] Embodiment 1
[0018] As Figure 1 and Figure 2 shown, a low-pressure reactor proposed by the present utility model includes a reactor body 1, a partition plate 2, and a cleaning unit; a stirring mechanism 101 is arranged inside the reactor body 1, and the stirring mechanism 101 is driven to rotate by a first motor installed at the top end of the reactor body 1; the partition plate 2 is installed at the upper end of the inner wall of the reactor body 1, a channel 201 is opened on the partition plate 2, a sealing plate 202 is adjustably installed on the partition plate 2, the sealing plate 202 is slidably connected to the partition plate 2, and the diameter of the sealing plate 202 is larger than the diameter of the channel 201; the cleaning unit is composed of a spraying mechanism and a driving mechanism, the driving mechanism is arranged at the top end of the reactor body 1, and the spraying mechanism is driven by the driving mechanism to move and adjust along the height direction inside the reactor body 1 to perform a comprehensive flushing of the inside of the reactor body 1.
[0019] Furthermore, a second motor is arranged at the top end of the partition plate 2, the output end of the second motor extends to the bottom end of the partition plate 2 and is in transmission connection with the sealing plate 202, and a heat dissipation port is arranged at the top end of the reactor body 1 to facilitate heat dissipation during the operation of the second motor.
[0020] Furthermore, the driving mechanism includes a threaded rod 3 and a moving frame 301; the threaded rod 3 is driven to rotate by a third motor installed at the top end of the reactor body 1; the moving frame 301 is threadedly connected to the threaded rod 3, and the moving frame 301 is T-shaped; the input end of the spraying mechanism is installed on the moving frame 301.
[0021] Furthermore, the spraying mechanism includes a water inlet pipe 302, a driving component, and a diversion plate 502; the water inlet pipe 302 is installed on the moving frame 301, and the connection valve at the top end of the water inlet pipe 302 is connected to an external water supply mechanism; the bottom end of the water inlet pipe 302 extends into the reactor body 1, and the water inlet pipe 302 is slidably connected to the top end of the reactor body 1; the driving component is arranged at the bottom end inside the water inlet pipe 302; a plurality of diversion plates 502 are arranged, the diversion plates 502 are hingedly connected to the bottom end of the driving component, the plurality of diversion plates 502 are evenly distributed on the driving component, the plurality of diversion plates 502 are driven by the driving component to rotate and adjust along the water inlet pipe 302, and the driving component can drive the diversion plates 502 to adjust the angle relative to the water inlet pipe 302. An annular rail 504 is arranged on the outer peripheral surface of the water inlet pipe 302, and an annular seat 505 is rotatably connected to the annular rail 504. The cross-sectional view of the annular seat 505 is T-shaped to prevent the annular seat 505 from falling off the annular rail 504.
[0022] Further, the driving assembly and the deflector 502 are located between the inside of the kettle body 1 and the top end of the partition plate 2. The channel 201 corresponds to the driving member. When the stirring mechanism 101 stirs the materials inside the kettle body 1, the driving assembly can be received at the top end of the partition plate 2 to avoid interfering with the stirring. When cleaning is required after stirring, the second motor is used to drive the sealing plate 202 to rotate along the bottom end surface of the partition plate 2, so that the sealing plate 202 no longer blocks the channel 201. At this time, the spraying mechanism can be driven by the driving mechanism to pass through the channel 201 to wash the inside of the kettle body 1.
[0023] In this embodiment, the first motor is used to drive the stirring mechanism 101 to rotate, so as to stir the materials inside the kettle body 1. After the reaction is completed, the materials are discharged through the discharge valve at the bottom end of the kettle body 1. Then, the second motor is used to drive the sealing plate 202 to rotate along the bottom end surface of the partition plate 2, so that the sealing plate 202 no longer blocks the channel 201. Then, the third motor is used to drive the threaded rod 3 to rotate, so as to drive the water inlet pipe 302 to move downward along the kettle body 1 until the bottom end of the water inlet pipe 302 drives the driving member to continue to move downward through the channel 201. At the same time, the external water supply mechanism is connected to the connection valve at the top end of the water inlet pipe 302 to convey high-pressure water into the water inlet pipe 302. The high-pressure water is adjusted by the driving assembly and sprayed outwards from the bottom end of the water inlet pipe 302. As the third motor drives the threaded rod 3 to rotate clockwise and counterclockwise alternately, the water inlet pipe 302 is driven to move up and down reciprocally along the height direction of the kettle body 1, so as to wash the inner wall of the kettle body 1 and the stirring mechanism 101, and the waste water is discharged through the discharge valve at the bottom end of the kettle body 1.
[0024] Embodiment 2
[0025] As Figure 1 and Figure 3 shown, a low-pressure reaction kettle proposed by the present utility model, compared with Embodiment 1, the driving assembly includes a mounting plate 303, an electric push rod 503 and an annular seat 505; the mounting plate 303 is installed on the inner wall of the water inlet pipe 302, a driving rod 4 is rotatably connected to the mounting plate 303, an impeller 401 is installed at the top end of the driving rod 4, the bottom end of the driving rod 4 extends to the outside of the bottom end of the water inlet pipe 302 and a connecting seat 5 is installed, a plurality of groups of adjusting rods 501 are evenly hinged to the connecting seat 5; the deflector 502 is installed on the corresponding adjusting rods 501; one end of the electric push rod 503 is hinged to the adjusting rod 501; the annular seat 505 is rotatably connected to the water inlet pipe 302, and the end of the electric push rod 503 far from the adjusting rod 501 is hinged to the annular seat 505.
[0026] In this embodiment, high-pressure water impacts the impeller 401, causing the impeller 401 to drive the drive rod 4 to rotate along the mounting plate 303. Then, through the connecting seat 5, the adjusting rod 501, and the electric push rod 503, the annular seat 505 is driven to rotate along the annular rail 504. As the deflector 502 rotates, the high-pressure water can be sprayed outwards in a divergent manner, thereby flushing the inner wall of the kettle body 1 and the stirring mechanism 101. At the same time, by extending or retracting the output end of the electric push rod 503, the adjusting rod 501 can be driven to rotate downwards or upwards along the connecting seat 5, thereby adjusting the angle of the deflector 502 relative to the drive rod 4, and thus adjusting the spraying angle of the high-pressure water, making the flushing angle more perfect and improving the flushing efficiency.
[0027] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art to which the present invention pertains.
Claims
1. A low-pressure reactor, characterized in that: include A kettle body (1) is provided with a stirring mechanism (101) inside, and the stirring mechanism (101) is driven to rotate by a first motor installed at the top of the kettle body (1); A partition plate (2) is mounted on the upper end of the inner wall of the kettle body (1); a channel (201) is formed on the partition plate (2); a sealing plate (202) is adjustably mounted on the partition plate (2); the sealing plate (202) is slidably connected to the partition plate (2); and the diameter of the sealing plate (202) is greater than the diameter of the channel (201); And a cleaning unit, which is composed of a spray mechanism and a driving mechanism, wherein the driving mechanism is arranged at the top of the kettle body (1), and the spray mechanism is driven by the driving mechanism to move and adjust along the height direction of the inside of the kettle body (1), thereby fully washing the inside of the kettle body (1).
2. A low-pressure reactor according to claim 1, characterized in that: A second motor is arranged at the top end of the partition plate (2), and an output end of the second motor extends to the bottom end of the partition plate (2) and is transmission-connected to the sealing plate (202).
3. A low-pressure reactor according to claim 1, characterized in that: The drive mechanism includes A threaded rod (3) driven to rotate by a third motor installed at the top of the kettle body (1); And a movable frame (301) is threadedly connected to the threaded rod (3), and the input end of the spraying mechanism is installed on the movable frame (301).
4. A low-pressure reactor according to claim 3, characterized in that: Spraying mechanism includes A water inlet pipe (302) is mounted on the movable frame (301); the bottom end of the water inlet pipe (302) extends into the interior of the kettle body (1), and the water inlet pipe (302) is slidably connected to the top end of the kettle body (1); A driving assembly, which is arranged at the bottom end of the water inlet pipe (302); And guide plates (502), which are provided in multiple groups, the guide plates (502) are hingedly connected to the bottom end of the driving assembly, the multiple groups of guide plates (502) are evenly distributed on the driving assembly, the multiple groups of guide plates (502) are driven by the driving assembly to rotate and adjust along the water inlet pipe (302), and the driving assembly can drive the guide plates (502) to adjust the angle relative to the water inlet pipe (302).
5. A low-pressure reactor according to claim 4, characterized in that: Drive components include A mounting plate (303) is mounted on the inner wall of the water inlet pipe (302), a driving rod (4) is rotatably connected to the mounting plate (303), an impeller (401) is mounted on the top of the driving rod (4), a connecting seat (5) is mounted on the outside of the bottom end of the driving rod (4) extending to the bottom end of the water inlet pipe (302), a plurality of groups of adjusting rods (501) are evenly hingedly connected to the connecting seat (5), and the guide plates (502) are mounted on the corresponding adjusting rods (501); An electric push rod (503), one end of which is hingedly connected to the adjustment rod (501); and an annular seat (505) which is rotatably connected to the water inlet pipe (302); an end of the electric push rod (503) which is away from the regulating rod (501) is hingedly connected to the annular seat (505).
6. A low-pressure reactor according to claim 5, characterized in that: In the initial state, the driving assembly and the guide plate (502) are located between the interior of the kettle body (1) and the top of the partition plate (2), and the channel (201) corresponds to the driving member.
Citation Information
Patent Citations
Low-pressure reaction kettle
CN114288964A