Dust removal mechanism for PVC pinch plate production
By designing a dust removal mechanism for PVC buckle production, using a brush and a vacuum suction tube combined with a flip mechanism, the problem of poor dust removal effect of traditional dust removal devices is solved, and efficient dust removal on both sides of the PVC buckle is achieved, improving work efficiency.
Patent Information
- Application Number
- CN202422558941.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The traditional PVC plate dust removal device has a simple structure and lacks the graded dust removal effect, resulting in poor dust removal effect and affecting the transfer quality.
A dust removal mechanism for PVC buckle production is designed, including a mounting frame, mounting roller, conveyor belt, dust removal roller, vacuum suction tube and flip mechanism. The dust is cleaned by brush and discharged with vacuum suction tube, and the dust removal on both sides is achieved by combining the flip mechanism.
It realizes efficient dust removal on both sides of the front and back of the PVC buckle plate, improving work efficiency.
Smart Images

Figure CN223043165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC gusset plate production, in particular to a dust removal mechanism for PVC gusset plate production. Background Art
[0002] The PVC gusset plate is a ceiling material for PVC gusset plates, which is made of polyvinyl chloride resin as the base material, adding a certain amount of anti-aging agents, modifiers and other additives, and is made through processes such as mixing, calendering, and vacuum thermoforming.
[0003] Traditional PVC gusset plates need to be dusted before transfer printing. However, the traditional dust removal device for PVC gusset plates has a simple structure and does not have the effect of hierarchical dust removal, resulting in poor dust removal effect and reducing the transfer printing quality of PVC gusset plates. Summary of the Utility Model
[0004] In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a dust removal mechanism for PVC gusset plate production.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a dust removal mechanism for PVC gusset plate production, including an installation frame. There are four groups of the installation frames. A number of installation rollers are movably installed between every two groups of the installation frames. A conveyor belt is tensioned and installed between the installation rollers. A first installation cover, a second installation cover and a third installation cover are fixedly installed above two groups of the installation frames. A dust removal mechanism is arranged inside the first installation cover, the second installation cover and the third installation cover. A first installation frame is fixedly installed on the right side of the front two groups of the installation frames, and a second installation frame is fixedly installed on the right side of the rear two groups of the installation frames. A flipping mechanism is arranged between the first installation frame and the second installation frame.
[0006] Further, the dust removal mechanism includes an installation shaft, the installation shaft is movably installed inside the first installation cover, a brush is fixedly installed on the installation shaft, and the brush is used to clean the dust on the PVC gusset plate.
[0007] Further, a suction pipe is fixedly installed above the first installation cover. The lower end of the suction pipe is connected and communicated with the inside of the first installation cover. An air suction fan is connected to the outside of the suction pipe.
[0008] Further, a number of first conveyor rollers are movably installed on the first installation frame, a number of second conveyor rollers are movably installed on the second installation frame, and an installation part is arranged inside the first installation frame and the second installation frame.
[0009] Further, the flipping mechanism includes a first installation plate and a second installation plate. The first installation plate and the second installation plate are fixedly installed between two groups of the installation parts. A rotating shaft is movably installed between the first installation plate and the second installation plate, and a number of flipping plates are fixedly installed on the rotating shaft.
[0010] Furthermore, a motor is fixedly installed on the right side of the second mounting plate, and a rotating shaft is fixedly connected to the power output shaft of the motor.
[0011] The beneficial effects of the present utility model are as follows: The PVC ceiling board is placed on the front conveyor belt and sequentially passes through three dust removal rollers through the conveyance of the conveyor belt. The dust is removed by the brushes on the dust removal rollers and discharged outside the device through the suction pipe. Then, the PVC ceiling board moves to the first conveyor roller of the first mounting frame for continuous transportation. When it reaches the turning plate, the motor is started, causing the rotating shaft to rotate and turning the turning plate, so that the PVC ceiling board is turned over. Then, it is transported to the rear conveyor belt through the second conveyor roller, and then the three dust removal rollers perform dust removal treatment on the reverse side of the PVC ceiling board, realizing the treatment of both the front and back sides and improving the working efficiency. Description of the Drawings
[0012] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0013] Figure 1 is a front cross-sectional view of the present utility model;
[0014] Figure 2 is a partial top view of the present utility model;
[0015] Figure 3 is a top view of the present utility model;
[0016] Figure 4 is a schematic diagram of the turning mechanism of the present utility model;
[0017] Figure 5 is a schematic diagram of the auxiliary transportation mechanism of the present utility model.
[0018] In the figure: 1. mounting rack, 2. mounting roller, 3. conveyor belt, 4. first mounting cover, 5. second mounting cover, 6. third mounting cover, 7. dust removal roller, 8. mounting shaft, 9. brush, 10. suction pipe, 11. first mounting frame, 12. first conveyor roller, 13. first mounting plate, 14. second mounting plate, 15. motor, 16. rotating shaft, 17. second mounting frame, 18. second conveyor roller, 19. turning plate, 20. mounting part. Detailed Embodiments
[0019] In order to more clearly illustrate the technical solutions of the present utility model, the present utility model will be further described below in conjunction with the drawings. Obviously, the drawings described below are only one embodiment of the present utility model. For those of ordinary skill in the art, without creative efforts, other embodiments obtained based on this drawing and embodiment all fall within the protection scope of the present utility model.
[0020] As Figure 1 and Figure 2 shown, the utility model includes a mounting frame 1. There are four groups of the mounting frames 1. Between every two groups of the mounting frames 1, a number of mounting rollers 2 are movably installed. A conveyor belt 3 is tension-mounted between the mounting rollers 2. Above two groups of the mounting frames 1, a first mounting cover 4, a second mounting cover 5 and a third mounting cover 6 are fixedly installed. A dust removal mechanism is arranged inside the first mounting cover 4, the second mounting cover 5 and the third mounting cover 6.
[0021] As Figures 1 to 3 shown, the dust removal mechanism includes a mounting shaft 8. The mounting shaft 8 is movably installed inside the first mounting cover 4 through a bearing. A brush 9 is fixedly installed on the mounting shaft 8. The brush 9 is used to clean the dust on the PVC ceiling board. Above the first mounting cover 4, a dust suction pipe 10 is fixedly installed. The lower end of the dust suction pipe 10 is connected and communicated with the inside of the first mounting cover 4. A suction fan is connected to the outside of the dust suction pipe 10.
[0022] As Figure 3 shown, on the right side of the front two groups of the mounting frames 1, a first mounting frame 11 is fixedly installed. On the right side of the rear two groups of the mounting frames 1, a second mounting frame 17 is fixedly installed. A number of first conveyor rollers 12 are movably installed on the first mounting frame 11. A number of second conveyor rollers 18 are movably installed on the second mounting frame 17. An installation part 20 is arranged inside the first mounting frame 11 and the second mounting frame 17.
[0023] As Figures 3 to 5 shown, a turning mechanism is arranged between the first mounting frame 11 and the second mounting frame 17. The turning mechanism includes a first mounting plate 13 and a second mounting plate 14. The first mounting plate 13 and the second mounting plate 14 are fixedly installed between two groups of the installation parts 20. A rotating shaft 16 is movably installed between the first mounting plate 13 and the second mounting plate 14. A number of turning plates 19 are fixedly installed on the rotating shaft 16. On the right side of the second mounting plate 14, a motor 15 is fixedly installed. The power output shaft of the motor 15 is fixedly connected to the rotating shaft 16.
[0024] When the utility model is in use, the PVC ceiling board is placed on the front conveyor belt 3. Through the conveyance of the conveyor belt 3, it sequentially passes through three dust removal rollers 7. The dust on the PVC ceiling board is removed by the brush 9 on the dust removal roller 7 and is discharged outside the device through the dust suction pipe 10. Then the PVC ceiling board moves to the first conveyor rollers 12 on the first mounting frame 11 for continuous transportation. When it reaches the turning plate 19, the motor 15 is started, so that the rotating shaft 16 rotates and turns the turning plate 19, making the PVC ceiling board turned over. Then it is transported to the rear conveyor belt 3 through the second conveyor rollers 18. Then, through three dust removal rollers 7, the reverse side of the PVC ceiling board is dust-removed, realizing the treatment of both the front and back sides and improving the working efficiency.
[0025] The above embodiments are only exemplary embodiments of the present utility model and are not used to limit the present utility model. The protection scope of the present utility model is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements within the essence and protection scope of the present utility model, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the present utility model.
Claims
1. A dust removal mechanism for PVC gusset plate production, comprising a mounting frame (1), characterized in that: The mounting frames (1) are provided with four groups, a plurality of mounting rollers (2) are movably installed between every two groups of the mounting frames (1), a conveyor belt (3) is tensioned and installed between the mounting rollers (2), a first mounting cover (4), a second mounting cover (5) and a third mounting cover (6) are fixedly installed above the two groups of the mounting frames (1), a dust removal mechanism is provided inside the first mounting cover (4), the second mounting cover (5) and the third mounting cover (6), a first mounting frame (11) is fixedly installed on the right side of the two front groups of the mounting frames (1), a second mounting frame (17) is fixedly installed on the right side of the two rear groups of the mounting frames (1), and a flipping mechanism is provided between the first mounting frame (11) and the second mounting frame (17).
2. A dust removal mechanism for PVC gusset plate production according to claim 1, characterized in that: The dust removal mechanism comprises a mounting shaft (8), the mounting shaft (8) is movably mounted inside the first mounting cover (4), a brush (9) is fixedly mounted on the mounting shaft (8), and the brush (9) is used to clean dust on the PVC gusset plate.
3. A dust removal mechanism for PVC gusset plate production according to claim 2, characterized in that: A dust suction pipe (10) is fixedly mounted above the first mounting cover (4), the lower end of the dust suction pipe (10) is connected to the interior of the first mounting cover (4), and the outer side of the dust suction pipe (10) is connected to a suction fan.
4. A dust removal mechanism for PVC gusset plate production according to claim 1, characterized in that: A plurality of groups of first conveying rollers (12) are movably mounted on the first mounting frame (11), and a plurality of groups of second conveying rollers (18) are movably mounted on the second mounting frame (17). Mounting portions (20) are provided on the inner sides of the first mounting frame (11) and the second mounting frame (17).
5. A dust removal mechanism for PVC gusset plate production according to claim 4, characterized in that: The flip mechanism comprises a first mounting plate (13) and a second mounting plate (14), wherein the first mounting plate (13) and the second mounting plate (14) are fixedly mounted between two groups of mounting portions (20), a rotating shaft (16) is movably mounted between the first mounting plate (13) and the second mounting plate (14), and a plurality of groups of flip plates (19) are fixedly mounted on the rotating shaft (16).
6. A dust removal mechanism for PVC gusset plate production according to claim 5, characterized in that: A motor (15) is fixedly mounted on the right side of the second mounting plate (14), and a rotating shaft (16) is fixedly connected to the power output shaft of the motor (15).