Reciprocating type high-pressure cleaning device

By designing a reciprocating high-pressure cleaning device, the coordination of the mobile mechanism and the spraying and washing mechanism is used to solve the problem of blockage in the mesh belt conveyor equipment, the full coverage cleaning of the mesh belt is achieved, and the drying effect of the pre-drying equipment is restored.

CN223043191UActive Publication Date: 2025-07-01ANHUI CONCH DESIGN & RES INST OF BUILDING MATERIALS CO LTD +1
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Patent Information

Application Number
CN202421859210.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-01
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The holes of the mesh belt conveying equipment are blocked by powdered materials, which affects the drying effect of the pre-drying equipment, resulting in the material not being dried or the drying time increased.

Method used

A reciprocating high-pressure cleaning device is designed, including a moving mechanism and a spraying and washing mechanism. The spraying and washing mechanism performs high-pressure spraying and washing of the mesh belt conveyor equipment through the water inlet pipe, main pipe and nozzle. The reciprocating movement of the moving mechanism is used to achieve full coverage cleaning of the mesh belt, and the nozzle angle and arrangement are optimized to enhance the cleaning effect.

Benefits of technology

Effectively clean up blocked materials, restore the drying effect of mesh belt conveying equipment, and ensure that the materials are completely dried in the pre-drying equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a reciprocating type high-pressure cleaning device which comprises a moving mechanism and a spray-washing mechanism, the moving mechanism reciprocates in the conveying direction of mesh belt conveying equipment, the spray-washing mechanism is fixedly connected with the moving mechanism, and the spray-washing mechanism faces the mesh belt conveying equipment. The spray washing mechanism comprises a water inlet pipe (11), a main pipe (12) and a spray head (13) which are connected in sequence, and the spray head (13) faces the mesh belt conveying equipment; the water inlet pipe (11) is a hose, the outer wall of the hose is sleeved with a plurality of supporting bearings (14), the portion, between the supporting bearing (14) closest to the main pipe (12) and the main pipe (12), of the hose is higher than the ground, and the portion, between every two adjacent supporting bearings (14), of the hose is higher than the ground. The reciprocating type high-pressure cleaning device can be used for cleaning the mesh belt conveying equipment.
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Description

Technical Field

[0001] The utility model relates to a cleaning device, and specifically, to a reciprocating high-pressure cleaning device. Background Art

[0002] Alternative fuel technology refers to the technology that uses renewable or non-fossil energy as fuel to replace traditional fossil fuels.

[0003] In the alternative fuel technology used in cement plants, materials need to be crushed and pre-dried before entering the combustion system, and a mesh belt is used for material transportation between each process. Due to the long-term transportation of materials by the mesh belt transportation equipment in the pre-drying equipment, the holes of the mesh belt will be blocked by powdery materials, which will seriously affect the drying effect of pre-drying, resulting in an increase in the pre-drying time, and even the materials being in an undried state after leaving the pre-drying equipment. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a reciprocating high-pressure cleaning device, which can clean the mesh belt conveying equipment.

[0005] To achieve the above purpose, the utility model provides a reciprocating high-pressure cleaning device, which includes a moving mechanism that reciprocates along the conveying direction of the mesh belt conveying equipment and a spraying mechanism fixedly connected to the moving mechanism, and the spraying mechanism faces the mesh belt conveying equipment;

[0006] The spraying mechanism includes a water inlet pipe, a main pipe and a nozzle connected in sequence, and the nozzle faces the mesh belt conveying equipment; the water inlet pipe is set as a flexible pipe, and a support bearing is sleeved on the outer wall of the flexible pipe. A plurality of support bearings are provided, and the flexible pipe between the support bearing closest to the main pipe and the main pipe is higher than the ground, and the flexible pipe between adjacent two support bearings is higher than the ground.

[0007] Preferably, the moving mechanism includes a driving structure and a connecting structure. The driving structure includes a driving body and a chain transmission device fixedly arranged on the driving body;

[0008] The chain transmission device includes a motor, sprockets located at both ends of the driving body, and a chain cooperating with the sprockets. The driving body is arranged along the length direction of the mesh belt conveying equipment, the length of the driving body is greater than the length of the mesh belt conveying equipment, and the motor is connected to one of the sprockets to drive the sprocket to rotate;

[0009] The connecting structure is fixedly connected to the chain, and the spraying mechanism is fixedly connected to the connecting structure.

[0010] Preferably, the connecting structure is fixedly connected to the side of the chain facing the mesh belt conveying device.

[0011] Preferably, position switches are respectively arranged at both ends of the driving body, a position plate cooperating with the position switches is arranged on the connecting structure, and the position plate and the position switches cooperate to control the forward and reverse rotation of the motor.

[0012] Preferably, the reciprocating high-pressure cleaning device further includes a counter, and the counter counts the number of times the two position switches cooperate with the position plate.

[0013] Preferably, the spraying mechanism further includes a control valve for controlling the opening and closing of the spray head.

[0014] Preferably, the counter controls the closing of the control valve.

[0015] Preferably, the driving structure further includes a guiding slide rail and a guiding slider that cooperate with each other to achieve a guiding function. The guiding slide rail is arranged on the driving body along the length direction of the driving body, and the guiding slider is arranged on the side of the connecting structure facing away from the spraying mechanism.

[0016] Preferably, the rotational speed of the motor and the flow rate of the spray head are set to be linked.

[0017] Preferably, a water tank is arranged below the mesh belt conveying device.

[0018] According to the above technical solution, the moving mechanism of the reciprocating high-pressure cleaning device of the present utility model can realize reciprocating movement along the conveying direction of the mesh belt conveying device, and the spraying mechanism can realize reciprocating spraying along the conveying direction of the mesh belt conveying device by being connected to the moving mechanism.

[0019] After the mesh belt holes of the mesh belt conveying device are blocked by powdery materials, the drying quality of the pre-drying device will be affected. By using this reciprocating high-pressure cleaning device to repeatedly spray the surface of the mesh belt, the materials originally blocked in the mesh belt holes can be cleaned, realizing the cleaning of the mesh belt conveying device and enabling it to restore the drying effect.

[0020] The water inlet pipe of the spraying mechanism is connected to a high-pressure water source to provide cleaning water for the spraying mechanism. This cleaning water first enters the main pipe for preliminary confluence, and then is sprayed out towards the mesh belt conveying device through the spray head. The spray head has a certain spraying angle. According to this spraying angle and combined with the conveying width of the mesh belt conveying device, the number of spray heads used and the relative positions between multiple spray heads can be determined.

[0021] To achieve a better spraying and washing effect, the moving mechanism can be set to move in the opposite direction to the mesh belt conveying device, so that there is a greater relative speed between the water flow ejected by the nozzle and the mesh belt holes, and the water flow has a greater impulse when impacting the mesh belt holes.

[0022] In one implementation, the nozzles are arranged side by side along the width direction of the mesh belt conveying device, and the spraying coverage range of this row of nozzles can meet the full coverage of the width of the mesh belt conveying device.

[0023] In another implementation, the nozzles can be set to at least two rows, and the nozzles in adjacent two rows can cooperate with each other to achieve more effective cleaning of the mesh belt conveying device. Preferably, the nozzles in adjacent two rows are staggered, so that the water flow ejected by the nozzles can more evenly cover the surface of the mesh belt conveying device.

[0024] Preferably, the angles of the multiple rows of nozzles are different. Among them, the row of nozzles that first contacts the mesh belt conveying device is set to have a smaller included angle with the mesh belt conveying device. Through the spraying and washing action of this nozzle 13, a better vibration effect on the mesh belt conveying device can be obtained, so as to loosen the material between the material and the mesh belt conveying device, which is convenient for the subsequent rows of nozzles to wash these materials, and thus effectively achieve the purpose of peeling off the material from the mesh belt conveying device.

[0025] Other features and advantages of the present utility model will be described in detail in the subsequent specific implementation part. Brief Description of the Drawings

[0026] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the following specific implementation, they are used to explain the present utility model, but do not constitute a limitation to the present utility model. In the drawings:

[0027] Figure 1 is a schematic diagram of a reciprocating high-pressure cleaning device;

[0028] Figure 2 is Figure 1 a partial view of

[0029] Figure 3 is Figure 1 a left view of

[0030] Figure 4 is a driving body with a chain guard plate and a guiding slide rail.

[0031] Description of the Reference Numerals

[0032] 11 Water inlet pipe 12 Main pipe

[0033] 13 Nozzle 14 Support bearing

[0034] 21 Driving body 22 Motor

[0035] 23 Sprocket 24 Chain

[0036] 3 Connecting Structure 241 Chain Guard

[0037] 25 Guide Rail 32 Guide Slide Block

[0038] 4 Water Tank Specific Embodiment

[0039] The specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for the purpose of illustration and explanation of the present utility model, and are not intended to limit the present utility model.

[0040] In the present utility model, unless otherwise stated, the orientation terms contained in terms such as "facing, nearest, adjacent, both ends, below" only represent the orientation of the term in its normal use state, or the common name understood by those skilled in the art, and should not be regarded as a limitation to the term.

[0041] See Figures 1-4 A reciprocating high-pressure cleaning device, the reciprocating high-pressure cleaning device includes a moving mechanism that reciprocates along the conveying direction of the mesh belt conveying device and a spraying mechanism fixedly connected to the moving mechanism, and the spraying mechanism faces the mesh belt conveying device;

[0042] The spraying mechanism includes a water inlet pipe 11, a main pipe 12, and a spray head 13 connected in sequence, and the spray head 13 faces the mesh belt conveying device; the water inlet pipe 11 is set as a flexible pipe, and a support bearing 14 is sleeved on the outer wall of the flexible pipe. A plurality of support bearings 14 are provided, and the flexible pipe between the support bearing 14 closest to the main pipe 12 and the main pipe 12 is higher than the ground, and the flexible pipe between adjacent two support bearings 14 is higher than the ground.

[0043] Through the implementation of the above technical solution, the moving mechanism of the reciprocating high-pressure cleaning device can realize reciprocating movement along the conveying direction of the mesh belt conveying device, and the spraying mechanism can realize reciprocating spraying along the conveying direction of the mesh belt conveying device by being connected to the moving mechanism.

[0044] When the mesh belt holes of the mesh belt conveying device are blocked by powdery materials, it will affect the drying quality of the pre-drying device. By using the reciprocating high-pressure cleaning device to repeatedly spray the surface of the mesh belt, the materials originally blocked in the mesh belt holes can be cleaned, realizing the cleaning of the mesh belt conveying device and enabling it to restore the drying effect.

[0045] The water inlet pipe 11 of the spray washing mechanism is connected to a high-pressure water source to provide cleaning water for the spray washing mechanism. This cleaning water first enters the main pipe 12 to achieve preliminary confluence, and then is sprayed towards the mesh belt conveying device through the spray head 13. The spray head 13 has a certain spraying angle. According to this spraying angle, combined with the conveying width of the mesh belt conveying device, the number of spray heads 13 used and the relative positions between multiple spray heads 13 can be determined.

[0046] In order to obtain a better spray washing effect, the moving mechanism can be set to move towards the mesh belt conveying device, so that there is a greater relative speed between the water flow sprayed by the spray head 13 and the mesh belt holes, and the water flow has a greater impulse when impacting the mesh belt holes.

[0047] In one implementation, the spray heads 13 are arranged side by side along the width direction of the mesh belt conveying device, and the spraying coverage range of this row of spray heads 13 can meet the full coverage of the width of the mesh belt conveying device.

[0048] In another implementation, the spray heads 13 can be set to at least two rows, and the adjacent two rows of spray heads 13 can cooperate with each other to achieve more effective cleaning of the mesh belt conveying device. Preferably, the adjacent two rows of spray heads 13 are staggered, so that the water flow sprayed by the spray heads 13 can more evenly cover the surface of the mesh belt conveying device.

[0049] Preferably, the angles of the multiple rows of spray heads 13 are different. Among them, the first row of spray heads 13 that comes into contact with the mesh belt conveying device is set to have a smaller included angle with the mesh belt conveying device. Through the spraying action of this spray head 13, a better vibration effect on the mesh belt conveying device can be obtained, so as to loosen the material between the material and the mesh belt conveying device, facilitating the subsequent rows of spray heads 13 to wash these materials, and thus effectively achieving the purpose of peeling off the material from the mesh belt conveying device.

[0050] In this implementation, preferably, the moving mechanism includes a driving structure and a connecting structure 3. The driving structure includes a driving body 21 and a chain transmission device fixedly arranged on the driving body 21;

[0051] The chain transmission device includes a motor 22, sprockets 23 located at both ends of the driving body 21, and a chain 24 that cooperates with the sprockets 23. The driving body 21 is arranged along the length direction of the mesh belt conveying device, and the length of the driving body 21 is greater than the length of the mesh belt conveying device. The motor 22 is connected to one of the sprockets 23 to drive the sprocket 23 to rotate;

[0052] The connecting structure 3 is fixedly connected to the chain 24, and the spray washing mechanism is fixedly connected to the connecting structure 3.

[0053] The driving structure is set as a chain drive. The motor 22 drives the sprocket 23 and drives the chain 24 to rotate. The connecting structure 3 is fixedly connected to the chain 24. Therefore, it can move along the length direction of the mesh belt conveying device together with the chain 24, so that the spraying and washing mechanism fixed on the connecting structure 3 can realize the spraying and washing effect on the mesh belt conveying device. Since the length of the driving body 21 is greater than the length of the mesh belt conveying device, therefore, by reasonably setting the position and length of the driving structure, the spraying and washing mechanism can effectively clean both ends of the mesh belt conveying device, so as to realize the spraying and washing operation on all positions of the mesh belt conveying device.

[0054] Since the length of the mesh belt conveying device is usually relatively long, therefore, the length of the chain 24 will also be very long. The long chain 24 will vibrate during the movement. In order to avoid the vibration of the chain 24 affecting the stability of the spraying and washing mechanism, therefore, the driving body 21 is also provided with chain guards 241. The two chain guards 241 are arranged in pairs, and the two chain guards 241 are respectively located above and below the chain 241. Through the two chain guards 241, reliable limit of the chain 24 can be realized, avoiding the vibration of the chain 24 during the movement, and also avoiding the position change of the chain 24 in the height direction.

[0055] In order to ensure the reliability of driving the spraying and washing mechanism, two sets of structures in which the sprockets 23 and the chain 24 cooperate are respectively arranged on both sides of the driving body 21. Corresponding to the chains 24 on both sides, two sets of chain guards 241 are also arranged to limit the chains 24 on both sides respectively.

[0056] The connecting structure 3 can be connected to the side of the chain 24 and detachably connected to some sections of the chain 24 through bolts, or directly welded to the chain 24 to ensure the reliability of the connection between the connecting structure 3 and the chain 24.

[0057] Preferably, two sets of structures in which the sprockets 23 and the chain 24 cooperate are respectively arranged on both sides of the driving body 21. The motor 22 drives the sprockets 23 on both sides simultaneously through a concentric shaft, so that the chains 24 on both sides can rotate synchronously. The connecting structure 3 is fixedly connected to the chains 24 on both sides respectively, so that the chains 24 on both sides can drive the connecting structure 3 synchronously, ensuring the reliability and stability of the movement of the spraying and washing mechanism.

[0058] In this embodiment, preferably, the connecting structure 3 is fixedly connected to the side facing the mesh belt conveying device of the chain 24.

[0059] The connecting structure 3 is connected to the chain 24 located below.

[0060] In this embodiment, preferably, position switches are respectively arranged at both ends of the driving body 21, and the connecting structure 3 is provided with a position plate that cooperates with the position switches, and the position plate and the position switches cooperate to control the forward and reverse rotations of the motor 22.

[0061] The connecting structure 3 fixedly connected to the chain 24 can always face the reciprocating high-pressure cleaning device. The reciprocating movement of the chain 24 is controlled by the forward and reverse rotations of the motor 22, and through this reciprocating movement, the continuous and repeated cleaning of the belt conveyor equipment is achieved.

[0062] Position switches are respectively arranged at both ends of the driving body 21. The position switches can be photoelectric switches or travel switches.

[0063] When the position switch is set as a photoelectric switch, when the position plate moves to the end of the driving body 21, it will block the light emitted by the photoelectric switch. At this time, the photoelectric switch acts, and the control system believes that the spraying mechanism has moved in place, and will control the motor 22 to reverse, so that the sprocket 23 rotates in the reverse direction, and the chain 24 starts to retract. Then, the connecting structure 3 fixedly connected to the chain 24 can achieve the return journey. Repeating the above steps, the spraying mechanism can achieve the repeated cleaning of the belt conveyor equipment.

[0064] When the position switch is set as a travel switch, when the position plate moves to the end of the driving body 21, it will contact the detection rod of the travel switch. At this time, the travel switch acts, and the control system believes that the spraying mechanism has moved in place, and will control the motor 22 to reverse, so that the sprocket 23 rotates in the reverse direction, and the chain 24 starts to retract. Then, the connecting structure 3 fixedly connected to the chain 24 can achieve the return journey. Repeating the above steps, the spraying mechanism can achieve the repeated cleaning of the belt conveyor equipment.

[0065] In this embodiment, preferably, the reciprocating high-pressure cleaning device further includes a counter, and the counter counts the number of times the two position switches cooperate with the position plate.

[0066] Set the number of times of cleaning the belt conveyor equipment. Assume that after cleaning N times, the cleaning is completed. Each time the position switch acts, it means that the spraying mechanism has completed one cleaning of the belt conveyor equipment. At this time, the counter counts once. When the counter counts to N, the control system believes that the cleaning work has been completed, and will stop cleaning the belt conveyor equipment. At this time, stop the motor 22 to make the moving mechanism stop moving, and at the same time, the water inlet pipe 11 can also be stopped to stop supplying water to the spraying mechanism.

[0067] In this embodiment, preferably, the spraying mechanism further includes a control valve for controlling the opening and closing of the spray head 13.

[0068] The opening and closing of the nozzle 13 is controlled by a control valve. When the mesh belt conveyor equipment needs to be cleaned, the control can be turned on so that the nozzle 13 starts to spray water.

[0069] The closing of the control valve can be controlled by the counter. When the counter detects that the count reaches a specified value, the control valve will be closed.

[0070] In this embodiment, preferably, the counter controls the control valve to be closed.

[0071] In an embodiment, preferably, the driving structure also includes a guide rail 25 and a guide slider 32 that cooperate with each other to realize the guiding function. The guide rail 25 is arranged on the driving body 21 along the length direction of the driving body 21, and the guide slider 32 is arranged on the side of the connecting structure 3 facing away from the spraying mechanism.

[0072] In order to further ensure the stability of the movement of the spraying mechanism, the driving structure is also provided with a guide structure. Through the cooperation of the guide slide rail 25 and the guide slider 32, the spraying mechanism can stably move along the length direction of the mesh belt conveyor equipment, thereby ensuring the spraying effect of the spraying mechanism.

[0073] In this embodiment, preferably, the rotation speed of the motor 22 and the flow rate of the head 13 are arranged to be linked.

[0074] By coordinating the rotation speed of the motor 22 and the flow rate of the head 13, a better cleaning effect on the mesh belt conveyor can be achieved.

[0075] In one embodiment, the mesh belt conveyor device is stationary, and the relative speed between the spray cleaning mechanism and the mesh belt conveyor device can be controlled by controlling the rotation speed of the motor 22 .

[0076] In another embodiment, the mesh-belt conveyor device and the driving structure move relative to each other, and therefore, the relative speed between the spray cleaning mechanism and the mesh-belt conveyor device is the sum of the speed of the driving structure and the speed of the mesh-belt conveyor device.

[0077] In this embodiment, preferably, a water tank 4 is provided below the mesh belt conveyor.

[0078] The spraying mechanism sprays water toward the mesh belt conveying device, and the sprayed water will fall into the water tank 4 below through the conveying surface. The water tank 4 can collect the cleaning water.

[0079] With the help of filtering devices, the spray water can be reused.

[0080] The preferred embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solution of the present utility model, and these simple modifications all fall within the protection scope of the present utility model.

[0081] In addition, it should be noted that, among the various specific technical features described in the above specific embodiments, they can be combined in any appropriate manner without conflict. To avoid unnecessary repetition, the present utility model will not separately describe various possible combination methods.

[0082] Furthermore, any combination can be made among various different embodiments of the present utility model, as long as it does not violate the idea of the present utility model, and it should also be regarded as the content disclosed by the present utility model.

Claims

1. A reciprocating high-pressure cleaning device, characterized in that: The reciprocating high-pressure cleaning device comprises a moving mechanism that reciprocates along the conveying direction of the mesh belt conveyor and a spraying mechanism that is fixedly connected to the moving mechanism, and the spraying mechanism faces the mesh belt conveyor; The spray washing mechanism comprises a water inlet pipe (11), a main pipe (12) and a nozzle (13) connected in sequence, wherein the nozzle (13) faces the mesh belt conveying device; the water inlet pipe (11) is arranged as a hose, and a support bearing (14) is sleeved on the outer wall of the hose, and a plurality of support bearings (14) are arranged, and the hose between the support bearing (14) closest to the main pipe (12) and the main pipe (12) is higher than the ground, and the hose between two adjacent support bearings (14) is higher than the ground.

2. The reciprocating high-pressure cleaning device according to claim 1, characterized in that: The moving mechanism comprises a driving structure and a connecting structure (3), wherein the driving structure comprises a driving body (21) and a chain transmission device fixedly arranged on the driving body (21); The chain transmission device comprises a motor (22), sprocket wheels (23) located at two ends of a driving body (21), and a chain (24) matched with the sprocket wheels (23); the driving body (21) is arranged along the length direction of the mesh belt conveying device; the length of the driving body (21) is greater than the length of the mesh belt conveying device; the motor (22) is connected to the sprocket wheel (23) at one end thereof to drive the sprocket wheel (23) to rotate; The connecting structure (3) is fixedly connected to the chain (24), and the spray cleaning mechanism is fixedly connected to the connecting structure (3).

3. The reciprocating high-pressure cleaning device according to claim 2, characterized in that: The connecting structure (3) is fixedly connected to a side of the chain (24) facing the mesh belt conveyor equipment.

4. The reciprocating high-pressure cleaning device according to claim 3, characterized in that: Position switches are respectively provided at both ends of the driving body (21), and the connecting structure (3) is provided with a position plate that cooperates with the position switch. The position plate cooperates with the position switch to control the forward and reverse rotation of the motor (22).

5. The reciprocating high-pressure cleaning device according to claim 4, characterized in that: The reciprocating high-pressure cleaning device also includes a counter, which counts the number of times the two position switches cooperate with the position plate.

6. The reciprocating high-pressure cleaning device according to claim 5, characterized in that: The spray cleaning mechanism also includes a control valve for controlling the opening and closing of the spray head (13).

7. The reciprocating high-pressure cleaning device according to claim 6, characterized in that: The counter controls the control valve to close.

8. The reciprocating high-pressure cleaning device according to claim 2, characterized in that: The driving structure further comprises a guide rail (25) and a guide slider (32) which cooperate with each other to realize a guiding function, wherein the guide rail (25) is arranged on the driving body (21) along the length direction of the driving body (21), and the guide slider (32) is arranged on a side of the connecting structure (3) which is away from the spraying mechanism.

9. The reciprocating high-pressure cleaning device according to claim 8, characterized in that: The rotation speed of the motor (22) and the flow rate of the nozzle (13) are arranged to be linked.

10. The reciprocating high-pressure cleaning device according to claim 1, characterized in that: A water tank (4) is arranged below the mesh belt conveyor device.