Sand-stone separating and recycling system for waste concrete

The vibration motor drives the filter to vibrate and flush with high-pressure spray heads, which solves the problem of water pollution caused by sludge residues and achieves efficient sand and gravel cleaning effect.

CN223043192UActive Publication Date: 2025-07-01SHAANXI QINHAN HENGSHENG NEW BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421862836.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-01
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

During long-term use, the sludge produced by cleaning will remain inside the washing box, causing water pollution and reducing the effect of sand and gravel cleaning.

Method used

The vibrating motor is used to drive the filter to vibrate and combine it with a high-pressure spray head to rinse the sand and gravel at high pressure, and use the flowing water to clean it comprehensively.

Benefits of technology

It improves the cleaning effect of sand and gravel, prevents sludge residues, keeps the water clean, and improves the subsequent cleaning efficiency of sand and gravel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223043192U_ABST
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Abstract

The utility model relates to the technical field of concrete production, in particular to a gravel separating and recycling system for waste concrete, which comprises a material collecting box, a conveying mesh belt is arranged in the material collecting box, the upper side of the material collecting box is fixedly connected with a filtering box body, and a cleaning mechanism is arranged in the filtering box body. The cleaning mechanism comprises supporting springs, a filter plate, a filter screen, a vibration motor, a water inlet pipeline, a shunting pipeline and a high-pressure nozzle, the supporting plates are fixedly connected to the inner walls of the front and rear sides of the filter box body, the lower ends of the supporting springs are fixedly connected to the upper surfaces of the supporting plates, and the upper ends of the supporting springs are fixedly connected to the lower surface of the filter plate; the concrete gravel on the surface of the filter screen is driven by the vibration motor to vibrate and roll, the concrete gravel is subjected to high-pressure flushing by using the high-pressure spray head, and the concrete gravel is flushed by using flowing water, so that the waste concrete is effectively flushed, and the flushing effect of the concrete is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete production, in particular to a sand and stone separation and reuse system for waste concrete. Background Art

[0002] As the cornerstone of basic construction, concrete is used in huge quantities. Usually, it needs to be transported from the mixing station to the construction site by concrete tank trucks. The main solid waste in the mixing station is the unused wet concrete in the tank trucks and the floor ash in the mixing station. These need to be immediately processed and recycled. Otherwise, the solidified concrete will become construction waste and cannot be used, polluting the environment and causing waste.

[0003] Among them, the sand and stone separation and reuse system for waste concrete disclosed in the publication number CN211989591U includes a separation box, a washing box and a sand and stone separation unit; Separation box: A feed inlet is opened at the top of the separation box, and the feed inlet is in an inverted conical shape. Four brackets are provided at the four corners of the bottom of the separation box. An installation plate is fixedly installed between the middle positions of the four brackets. A first belt conveyor is installed on the upper surface of the installation plate. A fixed plate is provided on the side of the installation plate. The sand and stone separation unit is installed inside the separation box through a rotating buckle unit; Washing box: The side of the washing box is fixedly connected to the fixed plate, and a groove is opened at one side of the top of the washing box away from the separation box; It can quickly screen and recycle the sand and stone in the residual wet concrete, can quickly separate the remaining materials of the whole vehicle production at one time, and the separated sand and stone and surface sand can be directly reused. It does not need to run continuously, has a long service life, is simple in structure, small in volume, convenient for installation and maintenance, and saves costs.

[0004] This device transports the sand and stone to the inside of the washing box for cleaning. During long-term use, the sludge generated by the cleaning will remain inside the washing box, resulting in pollution of the internal water body, and further reducing the cleaning effect of the sand and stone during subsequent use.

[0005] Therefore, it is necessary to invent a sand and stone separation and reuse system for waste concrete to solve the above problems. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a sand and stone separation and reuse system for waste concrete to solve the problem that during long-term use, the sludge generated by cleaning will remain inside the washing box, resulting in pollution of the internal water body, and further reducing the cleaning effect of the sand and stone during subsequent use.

[0007] To achieve the above object, the present utility model provides the following technical solution: A sand and stone separation and reuse system for waste concrete, including an aggregate box, inside which a conveyor mesh belt is arranged. A filter box body is fixedly connected to the upper side of the aggregate box. A cleaning mechanism is arranged inside the filter box body. The cleaning mechanism includes a support spring, a filter plate, a filter screen, a vibration motor, a water inlet pipe, a shunt pipe and a high-pressure nozzle. The front and rear inner walls of the filter box body are fixedly connected with support plates. The lower end of the support spring is fixedly connected to the upper surface of the support plate, and the upper end of the support spring is fixedly connected to the lower surface of the filter plate.

[0008] By adopting the above technical solution, the high-pressure nozzle sprays water downward to perform high-pressure flushing on the sand and stones on the surface of the filter screen. At the same time, the vibration motor drives the filter screen to vibrate, thereby driving the sand and stones on its surface to vibrate, causing the sand and stones to roll continuously, which is convenient for cleaning the sand and stones in all aspects.

[0009] Optionally, the water inlet pipe is connected to the upper surface of the filter box body. The shunt pipe is fixedly connected to the lower end of the water inlet pipe. A plurality of connecting pipes are fixedly connected to the side surface of the shunt pipe. The high-pressure nozzle is fixedly connected to the side wall of the connecting pipe.

[0010] By adopting the above technical solution, a water pump is connected to the end of the water inlet pipe away from the filter box body, and the pump body conveys water to the inside of the high-pressure nozzle.

[0011] Optionally, a filter screen is fixedly connected to the middle of the filter plate. The vibration motor is fixedly installed at the right end position of the lower surface of the filter plate.

[0012] By adopting the above technical solution, the vibration motor drives the filter screen to vibrate.

[0013] Optionally, a feed bin is fixedly connected to the right side position of the upper surface of the filter box body. The lower end of the feed bin penetrates through the upper surface of the filter box body and extends to the upper side of the filter screen.

[0014] By adopting the above technical solution, the waste concrete is conveyed to the right end of the filter screen through the feed bin. At the same time, the filter screen is inclined and conveys the concrete to the left side during the vibration process.

[0015] Optionally, two transmission rollers are rotatably connected between the front and rear inner walls of the aggregate box. The conveyor mesh belt is in transmission connection with the transmission rollers.

[0016] Optionally, a forward motor is fixedly installed on the front surface of the aggregate box. The output end of the forward motor is fixedly connected to the front end of the right transmission roller.

[0017] By adopting the above technical solution, the forward motor drives the right transmission roller to rotate, and the two transmission rollers cooperate to drive the conveyor mesh belt to rotate.

[0018] Optionally, a first material guiding plate is fixedly connected to the right side of the aggregate box. The first material guiding plate is located below the right end of the conveyor mesh belt. A second material guiding plate is fixedly connected to the left side of the aggregate box. The second material guiding plate is located below the left end of the filter plate.

[0019] By adopting the above technical solution, the conveyor mesh belt conveys the filtered small particle sand and gravel to the right side and discharges it through the first material guiding plate. The filter plate conveys the large particle sand and gravel to the left side and discharges it through the second material guiding plate.

[0020] Optionally, a water collecting tank is opened at the bottom of the aggregate box. A water conveying pipe is fixedly connected to the left end of the water collecting tank.

[0021] By adopting the above technical solution, the wastewater generated by cleaning will gather inside the water collecting tank and be discharged through the water conveying pipe.

[0022] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0023] In the present utility model, sand and gravel are placed on the surface of the filter net, and the vibration motor drives the sand and gravel to vibrate. At the same time, the sand and gravel are subjected to high-pressure flushing by the high-pressure spray head, and the flowing water body is used to flush the sand and gravel, improving the flushing effect of the sand and gravel. It solves the problem that during long-term use, the sludge generated by cleaning will remain inside the washing tank, causing pollution to the internal water body, and further reducing the cleaning effect of the sand and gravel during subsequent use. Description of the Drawings

[0024] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0025] Figure 2 It is a schematic diagram of the internal structure of the present utility model;

[0026] Figure 3 It is a schematic diagram of the aggregate box structure of the present utility model;

[0027] Figure 4 It is a schematic diagram of the filter box body structure of the present utility model;

[0028] Figure 5 It is a schematic diagram of the cleaning mechanism structure of the present utility model.

[0029] Description of the Reference Numerals:

[0030] 1. Aggregate bin; 11. Driving roller; 12. Conveyor mesh belt; 13. First material guide plate; 14. Second material guide plate; 15. Water collecting tank; 16. Water delivery pipeline; 17. Progressive motor; 2. Filter box body; 21. Support plate; 22. Support spring; 23. Filter plate; 24. Filter screen; 25. Vibration motor; 26. Feed bin; 3. Water inlet pipeline; 31. Shunt pipeline; 32. Connecting pipeline; 33. High-pressure spray head. Detailed implementation mode

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further introduced in detail below with reference to the accompanying drawings.

[0032] The present invention provides a Figure 1 and Figure 3 shown sand and stone separation and reuse system for waste concrete, including an aggregate bin 1. A conveyor mesh belt 12 is arranged inside the aggregate bin 1. Two groups of driving rollers 11 are rotatably connected between the inner walls on the front and rear sides of the aggregate bin 1. The conveyor mesh belt 12 is in transmission connection with the driving rollers 11. A progressive motor 17 is fixedly installed on the front surface of the aggregate bin 1. The output end of the progressive motor 17 is fixedly connected to the front end of the right driving roller 11. A first material guide plate 13 is fixedly connected to the right side of the aggregate bin 1. The first material guide plate 13 is located below the right end of the conveyor mesh belt 12. A second material guide plate 14 is fixedly connected to the left side of the aggregate bin 1. The second material guide plate 14 is located below the left end of the filter plate 23. A water collecting tank 15 is opened at the bottom of the aggregate bin 1. The left end of the water collecting tank 15 is fixedly connected to a water delivery pipeline 16. A filter box body 2 is fixedly connected to the upper side of the aggregate bin 1. A cleaning mechanism is arranged inside the filter box body 2. The cleaning mechanism includes a support spring 22, a filter plate 23, a filter screen 24, a vibration motor 25, a water inlet pipeline 3, a shunt pipeline 31 and a high-pressure spray head 33.

[0033] Among them, the vibration motor 25 drives the filter plate 23 to vibrate, vibrating and screening the sand and stone on the surface of the filter screen 24. At the same time, the high-pressure spray head 33 is used to wash the sand and stone on the surface of the filter screen 24. At the same time, the small-particle sand and stone in the sand and stone will be screened to the surface of the conveyor mesh belt 12 through the filter screen 24, and the large-particle sand and stone will remain on the surface of the filter screen 24. Then, the progressive motor 17 drives the right driving roller 11 to rotate, and the two groups of driving rollers 11 cooperate to drive the conveyor mesh belt 12 to rotate to the right, discharging the small-particle sand and stone to the outside, and at the same time discharging the large-particle sand and stone to the left through the filter screen 24.

[0034] Refer to Figure 4 and Figure 5, on the inner walls of the front and rear sides of the filter box body 2, there are fixedly connected support plates 21. The lower end of the support spring 22 is fixedly connected to the upper surface of the support plate 21, and the upper end of the support spring 22 is fixedly connected to the lower surface of the filter plate 23. The water inlet pipe 3 is connected to the upper surface of the filter box body 2. The shunt pipe 31 is fixedly connected to the lower end of the water inlet pipe 3. On the side of the shunt pipe 31, there are fixedly connected multiple groups of connecting pipes 32. The high-pressure nozzle 33 is fixedly connected to the side wall of the connecting pipe 32. In the middle of the filter plate 23, there is fixedly connected a filter net 24. The vibration motor 25 is fixedly installed at the right end position on the lower surface of the filter plate 23. At the right side position on the upper surface of the filter box body 2, there is fixedly connected a feed bin 26. The lower end of the feed bin 26 penetrates through the upper surface of the filter box body 2 and extends to the upper side of the filter net 24.

[0035] Specifically, the waste concrete is discharged through the feed bin 26 to the right side of the filter net 24. At the same time, the vibration motor 25 drives the filter net 24 to vibrate, vibrating and screening the sand and gravel, and making the sand and gravel on its surface roll to the left. During the movement of the sand and gravel, the pump body pumps the water source into the interior of the water inlet pipe 3, and then it is shunted through the shunt pipe 31 into the interiors of multiple groups of connecting pipes 32, and is sprayed outwards through the high-pressure nozzles 33 to wash the sand and gravel on the surface of the filter net 24. The waste concrete is washed by the flowing water body, effectively improving the washing effect of the concrete.

[0036] The working principle of the present utility model: In order to improve the washing effect of the concrete, the vibration motor 25 drives the concrete sand and gravel on the surface of the filter net 24 to vibrate and roll, and the high-pressure nozzles 33 are used to perform high-pressure washing on the concrete sand and gravel. The flowing water body is used to wash the concrete sand and gravel, thereby effectively washing the waste concrete and improving the washing effect of the concrete.

[0037] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present utility model, and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.

Claims

1. A system for separating and recycling sand and gravel from waste concrete, comprising an aggregate box (1), characterized in that: A conveyor mesh belt (12) is arranged inside the material collection box (1), a filter box (2) is fixedly connected to the upper side of the material collection box (1), a cleaning mechanism is arranged inside the filter box (2), and the cleaning mechanism comprises a support spring (22), a filter plate (23), a filter screen (24), a vibration motor (25), a water inlet pipe (3), a diversion pipe (31) and a high-pressure nozzle (33), and the front and rear inner walls of the filter box (2) are fixedly connected to the support plate (21), the lower end of the support spring (22) is fixedly connected to the upper surface of the support plate (21), and the upper end of the support spring (22) is fixedly connected to the lower surface of the filter plate (23).

2. The sand and gravel separation and recycling system for waste concrete according to claim 1 is characterized by: The water inlet pipe (3) is connected to the upper surface of the filter box (2), the diversion pipe (31) is fixedly connected to the lower end of the water inlet pipe (3), a plurality of groups of connecting pipes (32) are fixedly connected to the side of the diversion pipe (31), and the high-pressure nozzle (33) is fixedly connected to the side wall of the connecting pipe (32).

3. The sand and gravel separation and recycling system for waste concrete according to claim 1 is characterized by: A filter screen (24) is fixedly connected to the middle of the filter plate (23), and the vibration motor (25) is fixedly mounted at the right end of the lower surface of the filter plate (23).

4. The sand and gravel separation and recycling system for waste concrete according to claim 1 is characterized by: A feed bin (26) is fixedly connected to the right side of the upper surface of the filter box (2), and the lower end of the feed bin (26) passes through the upper surface of the filter box (2) and extends to the upper side of the filter screen (24).

5. The sand and gravel separation and recycling system for waste concrete according to claim 1 is characterized by: Two sets of transmission rollers (11) are rotatably connected between the inner walls on the front and rear sides of the material collection box (1), and the conveyor mesh belt (12) is transmission-connected to the transmission rollers (11).

6. The sand and gravel separation and recycling system for waste concrete according to claim 5 is characterized by: A progressive motor (17) is fixedly mounted on the front surface of the material collecting box (1), and an output end of the progressive motor (17) is fixedly connected to the front end of the right transmission roller (11).

7. The sand and gravel separation and recycling system for waste concrete according to claim 1 is characterized by: A first material guide plate (13) is fixedly connected to the right side of the material collection box (1), and the first material guide plate (13) is located at the lower side of the right end of the conveyor mesh belt (12). A second material guide plate (14) is fixedly connected to the left side of the material collection box (1), and the second material guide plate (14) is located at the lower side of the left end of the filter plate (23).

8. The sand and gravel separation and recycling system for waste concrete according to claim 7 is characterized by: A water collecting trough (15) is provided at the bottom of the collecting box (1), and a water delivery pipeline (16) is fixedly connected to the left end of the water collecting trough (15).

Citation Information

Patent Citations

  • Gravel separation and reutilization system for waste concrete

    CN211989591U