Intelligent cleaning and sterilizing air shower
By setting up a combination of brush rollers and atomization nozzles in the air shower room, the cleaning blind spots and pollution problems in the air shower room are solved, and the soles of staff are cleaned and sterilized, ensuring the sterility of the bird's nest processing environment.
Patent Information
- Application Number
- CN202422019763.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-20
AI Technical Summary
When used, the existing air shower room is prone to incomplete cleanliness due to the remaining dandruff or dust, and there are blind spots in cleaning, resulting in bacteria remaining on the soles of the staff, which will contaminate the processing environment.
An intelligent cleaning and sterilization air shower room is designed. By opening through holes on the surface of the conveyor belt and equipped with brush rollers, combined with atomizing nozzles, disinfection liquid is sprayed, and the soles of the staff are cleaned and sterilized, and cleaning brushes and ultraviolet lights are set up for internal cleaning and disinfection.
It effectively reduces bacterial residues on the soles of staff, reduces the risk of pollution to the processing environment, and ensures the clean and sterile state of the air shower room.
Smart Images
Figure CN223043243U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bird's nest processing, in particular to an intelligent cleaning and sterilizing air shower room. Background Technique
[0002] As a high-grade food material, the processing process of bird's nest requires strict hygiene control. Before the staff and goods enter the processing area, they need to be cleaned through an air shower room first to avoid contamination and the presence of bacteria, and at the same time maintain the purity and nutritional value of the product. The air shower room is a general-purpose local purification device installed between the clean room and the non-clean room. When people and goods enter the clean area, they need to be blown by the air shower room. The clean air blown out can remove the dust carried by people and goods, effectively block or reduce the dust source from entering the clean area. The front and rear doors of the air shower room are electronically interlocked and can also play the role of an air lock to prevent unpurified air from entering the clean area.
[0003] When the existing air shower room is in use, it often has too much dandruff or dust left, resulting in an unclean interior. It cannot be cleaned in time, so it is contaminated. Moreover, there is a cleaning dead angle between the air shower room and the feet of the staff, which may cause some bacterial residues on the soles of the staff's shoes, thus contaminating the processing environment. Therefore, an intelligent cleaning and sterilizing air shower room is proposed to solve the problems mentioned above. Summary of the Utility Model
[0004] To solve the above technical problems, an intelligent cleaning and sterilizing air shower room is provided. This technical solution solves the problems in the above background technique that when the existing air shower room is in use, it often has too much dandruff or dust left, resulting in an unclean interior. It cannot be cleaned in time, so it is contaminated. Moreover, there is a cleaning dead angle between the air shower room and the feet of the staff, which may cause some bacterial residues on the soles of the staff's shoes.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] An intelligent cleaning and disinfection air shower room, comprising an air shower room body. A collection box is fixedly connected to the lower end of the air shower room body. A controller is arranged at the front end of the air shower room body. Several uniformly distributed first rotating shafts are rotatably connected to the lower inner side of the air shower room body. One end of the first rotating shaft penetrates through the rear end of the air shower room body and is fixedly connected with a first belt pulley. A supporting roller is fixedly connected to the outer surface of the first rotating shaft. A conveyor belt is arranged on the outer surface of the supporting roller. A number of uniformly distributed through holes are formed through the outer surface of the conveyor belt. Several uniformly distributed second rotating shafts are rotatably connected between two adjacent first rotating shafts at the lower inner side of the air shower room body. One end of the second rotating shaft penetrates through the rear end of the air shower room body and is fixedly connected with a second belt pulley. A transmission belt is sleeved on the outer surfaces of the second belt pulley and the first belt pulley. A brush roller is fixedly connected to the outer surface of the second rotating shaft. A second motor for driving the left first rotating shaft to rotate is fixedly installed at the front end of the air shower room body. The second motor is electrically connected to the controller.
[0007] Preferably, two symmetrically distributed fixing plates are fixedly connected inside the collection box. A number of uniformly distributed cleaning brushes are fixedly connected to the upper ends of the fixing plates. An infusion pipe is fixedly connected to the front end of the collection box. One end of the infusion pipe is fixedly connected with a connector. The other end of the infusion pipe penetrates through the front end of the collection box and extends into the interior of the collection box. A number of uniformly distributed atomizing nozzles are fixedly connected to the outer surface of the infusion pipe.
[0008] Preferably, a sewage discharge port is formed through the rear end of the collection box. A dust suction hood is fixedly connected to the corresponding position of the rear end of the collection box and the sewage discharge port. One end of the dust suction hood far away from the collection box is fixedly connected with a dust suction pipe. The other end of the dust suction pipe is fixedly connected with a dust suction box.
[0009] Preferably, access doors are hinged to both the left and right ends of the air shower room body. A third rotating shaft is rotatably connected to the middle of the upper end of the access door. A connecting rod is fixedly connected to the outer surface of the third rotating shaft. The other end of the connecting rod is fixedly connected with a fourth rotating shaft. A pushing block is fixedly connected to the upper end of the fourth rotating shaft.
[0010] Preferably, limiting blocks are fixedly connected to the upper parts of both the left and right ends of the air shower room body. A chute is formed in the lower end of the limiting block. A lead screw is rotatably connected inside the chute. A first motor for driving the lead screw to rotate is fixedly installed at the rear end of the limiting block. The first motor is electrically connected to the controller. The pushing block is threadedly connected to the outer surface of the lead screw and slidably connected inside the chute.
[0011] Preferably, sensors are arranged in the middle of both the left and right ends of the access door. A buzzer is arranged on the upper outer side of the access door. The buzzer and the access door are both electrically connected to the controller.
[0012] Preferably, a number of uniformly distributed air shower nozzles are fixedly connected to both the front and rear inner walls of the air shower room body.
[0013] Preferably, a plurality of uniformly distributed ultraviolet lamps and fluorescent lamps are fixedly installed at the inner top end of the air shower body. The ultraviolet lamps and fluorescent lamps are arranged alternately, and both the ultraviolet lamps and fluorescent lamps are electrically connected to the controller. A transparent lampshade is fixedly connected to the corresponding positions of the ultraviolet lamps and fluorescent lamps at the inner top end of the air shower body.
[0014] Preferably, an infrared sensor is provided on the rear inner wall of the air shower body, and the infrared sensor is electrically connected to the controller.
[0015] The beneficial effects of the present utility model compared with the prior art are as follows:
[0016] This solution proposes an intelligent cleaning and disinfection air shower. By setting through holes on the surface of the conveyor belt and a brush roller to clean the soles of the staff, when the staff enters the air shower and stands on the conveyor belt, the conveyor belt will move the staff. During the movement, the atomizing nozzle will spray disinfectant on the surface of the brush roller. The brush roller rotates to clean the soles of the staff, and at the same time, the disinfectant contacts the soles of the staff to achieve a disinfection effect, thereby reducing the bacterial residue on the soles of the staff and reducing the possibility of polluting the processing environment.
[0017] In this solution, there are cleaning brushes, atomizing nozzles and ultraviolet lamps, which can clean the inside of the air shower in time. When the air shower is in use, the dust or dandruff falling on the surface of the conveyor belt will be scraped off by the cleaning brush when the conveyor belt is running, and then enter the collection box, and then be sucked into the dust collection box through the dust suction cover and dust suction pipe. At the same time, the disinfectant sprayed by the atomizing nozzle will also disinfect the surface of the conveyor belt. When the air shower is not in use, the ultraviolet lamp is turned on, which can disinfect the inside of the air shower and further reduce the possibility of the inside of the air shower being polluted. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is a schematic structural diagram of the conveyor belt in the present utility model;
[0020] Figure 3 is a schematic structural diagram of the collection box in the present utility model;
[0021] Figure 4 is a schematic structural diagram of the dust suction cover in the present utility model;
[0022] Figure 5 is a schematic structural diagram of the brush roller in the present utility model;
[0023] Figure 6 is a schematic structural diagram of the transmission belt in the present utility model;
[0024] Figure 7 This is a schematic structural diagram of the access door in the present utility model;
[0025] Figure 8 This is a schematic structural diagram of the limit block in the present utility model;
[0026] Figure 9 This is a schematic structural diagram of the ultraviolet lamp in the present utility model.
[0027] The reference numerals in the figure are:
[0028] 1. Air shower chamber body; 2. Collection box; 201. Sewage outlet; 3. Conveyor belt; 4. Through hole; 5. Fixed plate; 6. Cleaning brush; 7. Infusion tube; 8. Connector; 9. Atomizing nozzle; 10. Dust suction hood; 11. Dust suction pipe; 12. Dust suction box; 13. First rotating shaft; 14. Supporting roller; 15. Second rotating shaft; 1501. Brush roller; 16. First pulley; 17. Second pulley; 18. Transmission belt; 19. Access door; 20. Third rotating shaft; 21. Connecting rod; 22. Fourth rotating shaft; 23. Pushing block; 24. Limit block; 25. Chute; 26. Lead screw; 27. First motor; 28. Controller; 29. Inductor; 30. Buzzer; 31. Air shower nozzle; 32. Ultraviolet lamp; 33. Fluorescent lamp; 34. Transparent lamp shade; 35. Infrared sensor; 36. Second motor. Detailed implementation manners
[0029] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations.
[0030] Refer to Figures 1-6As shown in the figure, an intelligent cleaning and disinfection air shower room includes an air shower room body 1. A collection box 2 is fixedly connected to the lower end of the air shower room body 1. A controller 28 is arranged at the front end of the air shower room body 1. A plurality of uniformly distributed first rotating shafts 13 are rotatably connected to the lower inner side of the air shower room body 1. One end of the first rotating shaft 13 penetrates through the rear end of the air shower room body 1 and is fixedly connected to a first belt pulley 16. A supporting roller 14 is fixedly connected to the outer surface of the first rotating shaft 13. A conveyor belt 3 is arranged on the outer surface of the supporting roller 14. A plurality of uniformly distributed through holes 4 are formed through the outer surface of the conveyor belt 3. A plurality of uniformly distributed second rotating shafts 15 are rotatably connected to the lower inner side of the air shower room body 1 between two adjacent first rotating shafts 13. One end of the second rotating shaft 15 penetrates through the rear end of the air shower room body 1 and is fixedly connected to a second belt pulley 17. A transmission belt 18 is sleeved on the outer surfaces of the second belt pulley 17 and the first belt pulley 16. A brush roller 1501 is fixedly connected to the outer surface of the second rotating shaft 15. A second motor 36 for driving the left first rotating shaft 13 to rotate is fixedly installed at the front end of the air shower room body 1. The second motor 36 is electrically connected to the controller 28.
[0031] Further, the controller 28 includes a microprocessor and a control unit. The controller 28 can adopt a controller with a model number of ESP8266.
[0032] Further, two symmetrically distributed fixing plates 5 are fixedly connected to the inside of the collection box 2. A plurality of uniformly distributed cleaning brushes 6 are fixedly connected to the upper ends of the fixing plates 5. An infusion tube 7 is fixedly connected to the front end of the collection box 2. A connection head 8 is fixedly connected to one end of the infusion tube 7. The other end of the infusion tube 7 penetrates through the front end of the collection box 2 and extends into the inside of the collection box 2. A plurality of uniformly distributed atomizing nozzles 9 are fixedly connected to the outer surface of the infusion tube 7.
[0033] Further, the connection head 8 is used to connect with a disinfectant storage box. After the staff enters the air shower room body 1 and stands on the conveyor belt 3, the second motor 36 drives the left first rotating shaft 13 to rotate, so that the left supporting roller 14 rotates. At the same time, under the action of the first belt pulley 16, the second belt pulley 17 and the transmission belt 18, the remaining first rotating shafts 13 and the second rotating shafts 15 will rotate synchronously. At this time, the conveyor belt 3 will drive the staff to move and the brush roller 1501 will operate. During the movement, the atomizing nozzles 9 will spray disinfectant onto the surface of the brush roller 1501. The rotation of the brush roller 1501 will clean the soles of the staff, and at the same time make the disinfectant contact the soles of the staff to achieve a disinfection effect, thereby reducing the bacterial residue on the soles of the staff and reducing the possibility of polluting the processing environment.
[0034] Further, when the air shower body 1 is in use, dust or dandruff falling on the surface of the conveyor belt 3 will be scraped off by the cleaning brush 6 when the conveyor belt 3 is running, and then enter the collection box 2. Then, it is sucked into the dust collection box 12 through the dust suction hood 10 and the dust suction pipe 11. At the same time, the disinfectant liquid sprayed by the atomizing nozzle 9 will also sterilize the surface of the conveyor belt 3.
[0035] Further, a sewage discharge port 201 is penetrated and opened at the rear end of the collection box 2. A dust suction hood 10 is fixedly connected to the corresponding position of the rear end of the collection box 2. One end of the dust suction hood 10 away from the collection box 2 is fixedly connected to a dust suction pipe 11, and the other end of the dust suction pipe 11 is fixedly connected to a dust collection box 12.
[0036] Refer to Figure 1 、 Figure 7 、 Figure 8 and Figure 9 As shown in
[0037] Further, limiting blocks 24 are fixedly connected to the upper parts of the left and right ends of the air shower body 1. A chute 25 is opened at the lower end of the limiting block 24. A lead screw 26 is rotatably connected inside the chute 25. A first motor 27 for driving the lead screw 26 to rotate is fixedly installed at the rear end of the limiting block 24. The first motor 27 is electrically connected to the controller 28. The pushing block 23 is threadedly connected to the outer surface of the lead screw 26 and slidably connected inside the chute 25.
[0038] Further, by the forward rotation of the first motor 27 to drive the lead screw 26 to rotate, the pushing block 23 can be made to slide along the chute 25. During the sliding process of the pushing block 23, it will push the connecting rod 21, so that the connecting rod 21 drives the access door 19 to rotate and open. When the first motor 27 rotates in reverse, the pushing block 23 will reset along the chute 25, and then the connecting rod 21, so that the access door 19 closes.
[0039] Further, the connecting rod 21 has a certain inclination angle in the initial position, which is convenient for the connecting rod 21 to push the access door 19.
[0040] Further, sensors 29 are provided in the middle of both the left and right ends of the access door 19, and a buzzer 30 is provided on the upper outer side of the access door 19. Both the buzzer 30 and the access door 19 are electrically connected to the controller 28. Further, when a staff member approaches the sensor 29, the sensor 29 will send an electrical signal to the microprocessor of the controller 28. After receiving the electrical signal from the sensor 29, the microprocessor will start the operation of the first motor 27 through the control unit of the controller 28, causing the access door 19 to open. The buzzer 30 will emit a sound when the first motor 27 is operating to remind the staff members near the access door 19 to be careful. The sensor 29 can be a sensor with the model number: E18-D80NK.
[0041] Further, a plurality of uniformly distributed air shower nozzles 31 are fixedly connected to the front and rear inner walls of the air shower chamber body 1.
[0042] Further, a plurality of uniformly distributed ultraviolet lamps 32 and fluorescent lamps 33 are fixedly installed at the inner top end of the air shower chamber body 1. The ultraviolet lamps 32 and the fluorescent lamps 33 are arranged alternately. Both the ultraviolet lamps 32 and the fluorescent lamps 33 are electrically connected to the controller 28. At the corresponding positions of the inner top end of the air shower chamber body 1 and the ultraviolet lamps 32 and the fluorescent lamps 33, a transparent lamp cover 34 is fixedly connected. The transparent lamp cover 34 can reduce the contact between the ultraviolet lamps 32 and the fluorescent lamps 33 and dust without affecting the light transmission, thereby prolonging the service life of the ultraviolet lamps 32 and the fluorescent lamps 33.
[0043] Further, when the air shower is not in use, the ultraviolet lamp 32 is in the on state, which can disinfect the inside of the air shower and further reduce the possibility of the inside of the air shower being contaminated.
[0044] Further, an infrared sensor 35 is provided on the rear inner wall of the air shower chamber body 1. The infrared sensor 35 is electrically connected to the controller 28. The infrared sensor 35 is used to monitor whether a staff member enters the inside of the air shower chamber body 1. The infrared sensor 35 can be an infrared sensor with the model number: HC-SR501.
[0045] Working principle: When in use, when the staff approaches the access door 19 at the entrance, the sensor 29 on its outer side will sense the approach of the staff and send an electrical signal to the microprocessor of the controller 28. After receiving the signal, the microprocessor of the controller 28 will turn on the first motor 27 at the corresponding position and turn off the ultraviolet lamp 32 through the internal control unit, and turn on the fluorescent lamp 33. The forward rotation of the first motor 27 drives the lead screw 26 to rotate, enabling the pushing block 23 to slide along the chute 25. During the sliding process of the pushing block 23, it will push the connecting rod 21, causing the connecting rod 21 to drive the access door 19 to rotate and open. After the access door 19 is opened, the staff enters the interior of the air shower body 1 and stands on the upper end of the conveyor belt 3. At this time, the infrared sensor 35 inside the air shower body 1 will sense the infrared radiation emitted by the staff's body and send an electrical signal to the microprocessor. After receiving the signal, the control unit of the controller 28 will start the second motor 36 to drive the first rotating shaft 13 on the left side to rotate, causing the supporting roller 14 on the left side to rotate. At the same time, under the action of the first pulley 16, the second pulley 17 and the transmission belt 18, the remaining first rotating shafts 13 and the second rotating shafts 15 will rotate synchronously. At this time, the conveyor belt 3 will drive the staff to move and the brush roller 1501 will operate. At the same time, the first motor 27 in the direction where the staff enters will rotate reversely, causing the corresponding access door 19 to close. During the movement of the staff, the air shower nozzles 31 will blow the dust off the staff's body, and the atomizing nozzle 9 will spray disinfectant solution onto the surface of the brush roller 1501. The rotation of the brush roller 1501 will clean the soles of the staff's shoes, and at the same time make the disinfectant solution contact the soles of the staff's shoes to achieve a sterilization effect. When the staff approaches the access door 19 in the direction of the exit, the sensor 29 inside the access door 19 will sense the approach of the staff and send an electrical signal to the microprocessor of the controller 28. After receiving the signal, the microprocessor of the controller 28 will turn on the first motor 27 at the exit position through the internal control unit, causing the access door 19 at the exit to open. After the staff walks out of the interior of the air shower body 1, the infrared sensor 35 cannot sense the infrared radiation emitted by the staff's body. At this time, the infrared sensor 35 will send an electrical signal to the microprocessor again, causing the control unit of the controller 28 to control the first motor 27 at the exit position to rotate reversely to close the access door 19, and at the same time turn off the fluorescent lamp 33 and turn on the ultraviolet lamp 32 to ensure the sterile environment inside the air shower body 1.
[0046] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments. What is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An intelligent cleaning and sterilization air shower room, characterized in that: The invention comprises an air shower room body (1), wherein the lower end of the air shower room body (1) is fixedly connected to a collecting box (2), the front end of the air shower room body (1) is provided with a controller (28), the lower inner part of the air shower room body (1) is rotatably connected to a plurality of evenly distributed first rotating shafts (13), one end of the first rotating shaft (13) passes through the rear end of the air shower room body (1) and is fixedly connected to a first pulley (16), the outer surface of the first rotating shaft (13) is fixedly connected to a supporting roller (14), the outer surface of the supporting roller (14) is provided with a conveyor belt (3), the outer surface of the conveyor belt (3) is penetrated by a plurality of evenly distributed through holes (4), and the air shower room body The lower inner part of the air shower body (1) is located between two adjacent first rotating shafts (13) and is rotatably connected to a plurality of evenly distributed second rotating shafts (15); one end of the second rotating shaft (15) passes through the rear end of the air shower body (1) and is fixedly connected to a second pulley (17); the outer surfaces of the second pulley (17) and the first pulley (16) are sleeved with a transmission belt (18); the outer surface of the second rotating shaft (15) is fixedly connected to a brush roller (1501); a second motor (36) for driving the left first rotating shaft (13) to rotate is fixedly installed at the front end of the air shower body (1); the second motor (36) is electrically connected to the controller (28).
2. The intelligent cleaning and sterilizing air shower room according to claim 1 is characterized by: The interior of the collection box (2) is fixedly connected to two symmetrically distributed fixing plates (5), the upper end of the fixing plates (5) is fixedly connected to a plurality of evenly distributed cleaning brushes (6), the front end of the collection box (2) is fixedly connected to an infusion tube (7), one end of the infusion tube (7) is fixedly connected to a connector (8), the other end of the infusion tube (7) passes through the front end of the collection box (2) and extends to the interior of the collection box (2), and the outer surface of the infusion tube (7) is fixedly connected to a plurality of evenly distributed atomizing nozzles (9).
3. The intelligent cleaning and sterilizing air shower room according to claim 1 is characterized in that: A sewage outlet (201) is provided through the rear end of the collection box (2); a dust hood (10) is fixedly connected to the rear end of the collection box (2) at a position corresponding to the sewage outlet (201); one end of the dust hood (10) away from the collection box (2) is fixedly connected to a dust pipe (11); and the other end of the dust pipe (11) is fixedly connected to a dust box (12).
4. The intelligent cleaning and sterilizing air shower room according to claim 1, characterized in that: The air shower room body (1) is hingedly provided with an inlet and outlet door (19) at both left and right ends, the middle part of the upper end of the inlet and outlet door (19) is rotatably connected with a third rotating shaft (20), the outer surface of the third rotating shaft (20) is fixedly connected with a connecting rod (21), the other end of the connecting rod (21) is fixedly connected with a fourth rotating shaft (22), and the upper end of the fourth rotating shaft (22) is fixedly connected with a pushing block (23).
5. The intelligent cleaning and sterilizing air shower room according to claim 1 is characterized by: The upper parts of the left and right ends of the air shower room body (1) are fixedly connected to limit blocks (24), the lower end of the limit block (24) is provided with a slide groove (25), the interior of the slide groove (25) is rotatably connected to a screw rod (26), the rear end of the limit block (24) is fixedly installed with a first motor (27) for driving the screw rod (26) to rotate, the first motor (27) is electrically connected to a controller (28), and the push block (23) is threadedly connected to the outer surface of the screw rod (26) and slidably connected to the interior of the slide groove (25).
6. The intelligent cleaning and sterilizing air shower room according to claim 4, characterized in that: Sensors (29) are provided in the middle of the left and right ends of the access door (19), and a buzzer (30) is provided on the upper outer side of the access door (19). The buzzer (30) and the access door (19) are both electrically connected to the controller (28).
7. The intelligent cleaning and sterilizing air shower room according to claim 1 is characterized by: The front and rear inner walls of the air shower room body (1) are fixedly connected to a plurality of evenly distributed air shower nozzles (31).
8. The intelligent cleaning and sterilizing air shower room according to claim 1, characterized in that: A plurality of uniformly distributed ultraviolet lamps (32) and fluorescent lamps (33) are fixedly mounted on the inner top of the air shower room body (1); the ultraviolet lamps (32) and fluorescent lamps (33) are arranged in a staggered manner; the ultraviolet lamps (32) and fluorescent lamps (33) are electrically connected to a controller (28); and a transparent lampshade (34) is fixedly connected to the inner top of the air shower room body (1) at positions corresponding to the ultraviolet lamps (32) and the fluorescent lamps (33).
9. The intelligent cleaning and sterilizing air shower room according to claim 1, characterized in that: An infrared sensor (35) is provided on the rear inner wall of the air shower room body (1), and the infrared sensor (35) is electrically connected to the controller (28).