Forming device for double-layer composite metal bent pipe

By introducing protective components and ash suction components into the double-layer composite metal bend forming device, the problem of debris flying out affecting safety is solved, and a safe and efficient processing process is achieved.

CN223043394UActive Publication Date: 2025-07-01JINAN LANXIN AUTO PARTS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421821252.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-01
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing double-layer composite metal bend forming device lacks protective devices, resulting in poor safety during processing and debris flying out affecting the safety of operators.

Method used

The protective components and ash suction components are designed. The protective components achieve lifting protection of the cover plate through gears and rack structures. The ash suction components collect debris through the air pipe and a one-way collection bottle to prevent debris from flying out.

Benefits of technology

It improves the safety of double-layer composite metal bend processing, effectively prevents debris from flying out, ensures safety of operators, and achieves efficient collection of debris.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223043394U_ABST
    Figure CN223043394U_ABST
Patent Text Reader

Abstract

The utility model discloses a forming device for a double-layer composite metal bent pipe, which comprises a processing table, a forming mechanism arranged on the top surface of the processing table and a processing assembly arranged outside the forming mechanism, when the double-layer composite metal bent pipe is processed, the double-layer composite metal bent pipe is formed through the forming mechanism, and when the double-layer composite metal bent pipe is formed, the processing assembly is arranged outside the forming mechanism. When the device is used, the device needs to be protected, chippings are prevented from flying out, and the safety of operators is not affected, a telescopic rod is started to drive a fixing block and a protection frame to move upwards, a gear rotationally connected with the outer wall of the protection frame moves along with the telescopic rod, and the gear is meshed with a fixed rack, so that the gear starts to rotate under the limitation of the fixed rack; when the movable rack moves, the movable rack drives the cover plate to move oppositely, and due to the fact that a sliding block fixedly installed on the top of the protection frame and a sliding groove formed in the bottom of the cover plate are arranged in a sliding mode, the cover plate can slide more stably under limitation of the sliding block.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of double-layer composite metal pipe bends, in particular to a forming device for double-layer composite metal pipe bends. Background Art

[0002] Double-layer composite metal elbow is a pipe made of two different metal materials. It is usually used to withstand pressure while providing good wear resistance and corrosion resistance. The inner layer is mostly wear-resistant materials such as stainless steel or carbon steel, and the outer layer is mostly anti-corrosion materials such as carbon steel or alloy steel. This elbow is widely used in chemical industry, mining, transportation pipelines, wear-resistant engineering and other fields. The double-layer composite metal elbow forming device is a mechanical equipment used to produce pipes with two layers of different metal materials inside and outside.

[0003] As disclosed in Chinese patent CN111922172B, a forming device for double-layer composite metal bent pipes, a transmission screw is connected to a fixed base and a movable base, the fixed base is connected to the transmission screw by a screw drive, the fixed base is used to drive the transmission screw to move along the axial direction of the transmission screw, the movable base is provided with a rack that can move up and down, the transmission screw is provided with a gear meshing with the rack, the movable base and the transmission screw move synchronously along the axial direction of the transmission screw, through the improvement, during the rotation of the transmission screw, the design of the fixed base can achieve the purpose of rotating the transmission screw while moving along the axial direction of the transmission screw, and the design of the movable base can ensure that the rack and the gear always maintain a meshing relationship.

[0004] Although this structure can be used to form double-layer composite metal bent pipes, it does not have a protective device, resulting in poor safety during the bending process. Therefore, we propose a forming device for double-layer composite metal bent pipes that can protect them during forming to prevent excess parts from flying out, thereby improving operational safety. Utility Model Content

[0005] The utility model aims to provide a forming device for a double-layer composite metal elbow to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forming device for a double-layer composite metal bent pipe, comprising a processing table, a forming mechanism is arranged on the top surface of the processing table, and a processing component is arranged outside the forming mechanism, the processing component includes a protective component arranged outside the forming mechanism, and an ash suction component is arranged inside the protective component.

[0007] Preferably, the protection component includes a telescopic rod fixedly installed inside the processing table. A fixed block is fixedly installed at the end of the telescopic rod. A protection frame is fixedly installed on the outer wall of the fixed block. A gear is rotatably connected to the outer wall of the protection frame. The gear meshes with a moving rack. A cover plate is fixedly installed on the outer wall of the moving rack. A chute is formed at the bottom of the cover plate. A slider is slidably arranged inside the chute. A fixed rack is fixedly installed on the top surface of the processing table.

[0008] Preferably, the dust suction component includes a slide rod fixedly installed inside the protection frame. A sealing ring is fixedly installed at the end of the slide rod. A trachea is slidably arranged on the outer wall of the sealing ring. A one-way collection bottle is communicated with the outer wall of the trachea. A collection hopper is communicated with the end of the trachea. A support plate is fixedly installed on the outer wall of the trachea.

[0009] Preferably, the fixed rack and the moving rack are arranged in a staggered manner. The moving rack and the fixed rack mesh with the gear. Under its limitation, the rotating gear can drive the moving rack to move.

[0010] Preferably, the protection frame is slidably arranged inside the processing table. The slider fixedly installed on the top of the protection frame is slidably arranged in the chute formed at the bottom of the cover plate. Under the limitation of the slider, the cover plate can slide stably.

[0011] Preferably, the sealing ring is made of rubber. The outer wall of the sealing ring seals and slides with the inner wall of the trachea. Under the limitation of the sealing and sliding of the sealing ring, the gas inside the trachea can be pushed to perform dust suction work.

[0012] Preferably, the one-way collection bottle is a one-way valve. The one-way collection bottle is sleeved on the outer wall of the trachea with a thread. Under its limitation, when the slide rod drives the sealing ring to slide downwards, the sealing ring will not bring out the dust inside the trachea again to ensure the chip collection effect.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The forming device for the double-layer composite metal bent pipe includes a protection component as one of its parts. When processing the double-layer composite metal bent pipe, through the forming mechanism, the forming work is carried out on it. When the forming work is carried out, it is necessary to protect it to prevent debris from flying out and affecting the safety of the operator. Start the telescopic rod, which drives the fixed block and the protection frame to move upward. The gear rotatably connected to the outer wall of the protection frame moves accordingly. Since the gear meshes with the fixed rack, under the restriction of the fixed rack, the gear starts to rotate. Since the gear meshes with the moving rack, when the moving rack moves, the moving rack drives the cover plate to move towards each other. Since the slider fixedly installed on the top of the protection frame and the chute opened at the bottom of the cover plate are slidably arranged, under its restriction, the cover plate can slide more stably. When the protection frame rises, in cooperation with the cover plate moving towards each other, the forming mechanism is protected to prevent debris from flying out and hurting people. This structure can make the processing of the double-layer composite metal bent pipe safer.

[0015] 2. The forming device for the double-layer composite metal bent pipe includes an ash suction component as one of its parts. When the double-layer composite metal bent pipe is undergoing forming work, some processing debris will be generated. When the protection frame moves upward, the protection frame drives the sliding rod to move upward accordingly. The sealing ring fixedly installed at the end of the sliding rod slides on the inner wall of the air pipe. The sealing ring pumps the gas inside the air pipe, and the air pipe pumps the gas at the collecting hopper to suck in the processing debris and inhale the debris into the one-way collecting bottle for collection through the one-way collecting bottle. Description of the Drawings

[0016] Figure 1 It is a three-dimensional external view of the structure of the present utility model.

[0017] Figure 2 It is a three-dimensional sectional view of the structure of the present utility model.

[0018] Figure 3 It is a view of the protection component of the structure of the present utility model.

[0019] Figure 4 It is an exploded view of the protection component of the structure of the present utility model.

[0020] Figure 5 It is a view of the ash suction component of the structure of the present utility model.

[0021] Figure 6 It is an exploded view of the ash suction component of the structure of the present utility model.

[0022] In the figure: 1, processing table; 2, forming mechanism; 3, processing component; 31, protective component; 32, dust suction component; 311, telescopic rod; 312, fixed block; 313, protective frame; 314, gear; 315, moving rack; 316, cover plate; 317, chute; 318, slider; 319, fixed rack; 321, slide bar; 322, sealing ring; 323, air pipe; 324, one-way collection bottle; 325, collection hopper; 326, support plate. Detailed implementation manners

[0023] For a clearer understanding of the technical features, objectives, and effects of the present utility model, the specific implementation manners of the present utility model will now be described with reference to the accompanying drawings.

[0024] Embodiment 1

[0025] A preferred embodiment of a forming device for a double-layer composite metal bent pipe provided by the present utility model is as Figures 1 to 6 shown: A forming device for a double-layer composite metal bent pipe includes a processing table 1;

[0026] A forming mechanism 2 is arranged on the top surface of the processing table 1;

[0027] And a processing component 3 arranged outside the forming mechanism 2. The processing component 3 includes a protective component 31 arranged outside the forming mechanism 2. The protective component 31 includes a telescopic rod 311 fixedly installed inside the processing table 1. A fixed block 312 is fixedly installed at the end of the telescopic rod 311. A protective frame 313 is fixedly installed on the outer wall of the fixed block 312. A gear 314 is rotatably connected to the outer wall of the protective frame 313. The gear 314 meshes with a moving rack 315. A cover plate 316 is fixedly installed on the outer wall of the moving rack 315. A chute 317 is opened at the bottom of the cover plate 316. A slider 318 is slidably arranged inside the chute 317. A fixed rack 319 is fixedly installed on the top surface of the processing table 1.

[0028] In this embodiment, when processing the double-layer composite metal bent pipe, the forming mechanism 2 is used to perform the forming work. When the forming work is carried out, it is necessary to protect it to prevent debris from flying out and affecting the safety of the operator. The telescopic rod 311 is started, which drives the fixed block 312 and the protective frame 313 to move upward. The gear 314 rotatably connected to the outer wall of the protective frame 313 moves accordingly. Since the gear 314 meshes with the fixed rack 319, under the restriction of the fixed rack 319, the gear 314 starts to rotate. Since the gear 314 meshes with the moving rack 315, when the moving rack 315 moves, the moving rack 315 drives the cover plate 316 to move towards each other. Since the slider 318 fixedly installed at the top of the protective frame 313 is slidably arranged in the chute 317 opened at the bottom of the cover plate 316, under its restriction, the cover plate 316 can slide more stably. When the protective frame 313 rises, in cooperation with the cover plate 316 moving towards each other, the forming mechanism 2 is protected to prevent debris from flying out and hurting people. This structure can make the processing of the double-layer composite metal bent pipe safer.

[0029] Further, the fixed rack 319 and the moving rack 315 are arranged in a staggered manner. The moving rack 315 and the fixed rack 319 mesh with the gear 314. Under its restriction, the rotating gear 314 can drive the moving rack 315 to move.

[0030] Furthermore, the protective frame 313 is slidably arranged inside the processing table 1. The slider 318 fixedly installed at the top of the protective frame 313 is slidably arranged in the chute 317 opened at the bottom of the cover plate 316. Under the restriction of the slider 318, the cover plate 316 can slide stably.

[0031] Embodiment 2

[0032] On the basis of Embodiment 1, a preferred embodiment of a forming device for a double-layer composite metal bent pipe provided by the present utility model is as Figures 1 to 6 shown: The dust suction assembly 32 includes a slide bar 321 fixedly installed inside the protective frame 313. A sealing ring 322 is fixedly installed at the end of the slide bar 321. An air pipe 323 is slidably arranged on the outer wall of the sealing ring 322. A one-way collection bottle 324 is communicated with the outer wall of the air pipe 323. A collection hopper 325 is communicated with the end of the air pipe 323. A support plate 326 is fixedly installed on the outer wall of the air pipe 323.

[0033] In this embodiment, when the double-layer composite metal bent pipe is performing the forming work, some processing debris will be generated. When the protective frame 313 moves upward, the protective frame 313 drives the slide bar 321 to move upward accordingly. The sealing ring 322 fixedly installed at the end of the slide bar 321 slides on the inner wall of the air pipe 323. The sealing ring 322 pumps the gas inside the air pipe 323. The air pipe 323 pumps the gas at the collection hopper 325 to suck in the processing debris and suck the debris into the one-way collection bottle 324 for collection through the one-way collection bottle 324.

[0034] Further, the sealing ring 322 is made of rubber. The outer wall of the sealing ring 322 slides in a sealed manner with the inner wall of the air pipe 323. Under the limitation of the sealed sliding of the sealing ring 322, the gas inside the air pipe 323 can be pushed to perform the dust suction work.

[0035] In addition, the one-way collection bottle 324 is a one-way valve. The one-way collection bottle 324 is threadedly sleeved on the outer wall of the air pipe 323. Under its limitation, when the sliding rod 321 drives the sealing ring 322 to slide downward, the sealing ring 322 will not bring out the dust inside the air pipe 323 again, so as to ensure the debris collection effect.

[0036] The above is only a schematic specific embodiment of the present invention and is not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the scope of protection of the present invention. Moreover, it should be noted that the components of the present invention are not limited to the above overall application. Each technical feature described in the specification of the present invention can be used alone according to actual needs or combined in multiple ways. Therefore, the present invention should reasonably cover other combinations and specific applications related to the inventive points of this case.

Claims

1. A forming device for a double-layer composite metal bent pipe, comprising a processing table (1); The top surface of the processing table (1) is provided with a forming mechanism (2); and a processing component (3) arranged outside the forming mechanism (2), characterized in that: The processing component (3) comprises a protection component (31) arranged outside the forming mechanism (2), and a dust absorption component (32) is arranged inside the protection component (31).

2. A forming device for a double-layer composite metal elbow according to claim 1, characterized in that: The protection component (31) comprises a telescopic rod (311) fixedly mounted inside the processing table (1); a fixed block (312) is fixedly mounted on the end of the telescopic rod (311); a protection frame (313) is fixedly mounted on the outer wall of the fixed block (312); a gear (314) is rotatably connected to the outer wall of the protection frame (313); a movable rack (315) is meshed with the gear (314); a cover plate (316) is fixedly mounted on the outer wall of the movable rack (315); a slide groove (317) is provided at the bottom of the cover plate (316); a slider (318) is slidably arranged inside the slide groove (317); and a fixed rack (319) is fixedly mounted on the top surface of the processing table (1).

3. The forming device for a double-layer composite metal elbow according to claim 1, characterized in that: The dust suction assembly (32) comprises a sliding rod (321) fixedly mounted on the inner side of the protective frame (313); a sealing ring (322) is fixedly mounted on the end of the sliding rod (321); an air pipe (323) is slidably mounted on the outer wall of the sealing ring (322); a one-way collection bottle (324) is connected to the outer wall of the air pipe (323); a collection bucket (325) is connected to the end of the air pipe (323); and a support plate (326) is fixedly mounted on the outer wall of the air pipe (323).

4. A forming device for a double-layer composite metal elbow according to claim 2, characterized in that: The fixed rack (319) and the movable rack (315) are arranged alternately, and the movable rack (315) and the fixed rack (319) are meshed with the gear (314).

5. The forming device for a double-layer composite metal elbow according to claim 2, characterized in that: The protection frame (313) is slidably arranged inside the processing table (1), and a sliding block (318) fixedly mounted on the top of the protection frame (313) is slidably arranged with a sliding groove (317) provided at the bottom of the cover plate (316).

6. A forming device for a double-layer composite metal elbow according to claim 3, characterized in that: The sealing ring (322) is made of rubber, and the outer wall of the sealing ring (322) slides in a sealing manner with the inner wall of the air pipe (323).

7. A forming device for a double-layer composite metal elbow according to claim 3, characterized in that: The one-way collecting bottle (324) is a one-way valve, and the one-way collecting bottle (324) is threadedly sleeved on the outer wall of the air pipe (323).

Citation Information

Patent Citations

  • A forming apparatus for double-layer composite metal pipe bending

    CN111922172B