U-shaped bolt forming device
By designing a U-bolt forming device that matches the block and the block, the roller is driven by a servo motor to bending the straight screw, the problem of inconsistent lengths on both sides of the U-bolt is solved, and the stability and adaptability of product quality are achieved.
Patent Information
- Application Number
- CN202422157199.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Existing U-bolt forming devices cause inconsistent lengths on both sides of U-bolts, affecting product quality.
The device design is adopted including a base, a fixed disc, a limit bar, a block, a block, a push-pull device, a power mechanism and a roller. Through the cooperation of the block and a block, the length of the U-bolt on both sides is ensured to be consistent, and the servo motor and a reducer drive the connecting rod to rotate the roller to achieve bending.
The consistency of the lengths of both sides of the U-shaped bolts is achieved, the product quality is improved, and it can adapt to the production needs of U-shaped bolts of different lengths.
Smart Images

Figure CN223043396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fasteners, especially the technical field of U-bolts.
Background Art
[0002] U-bolt fasteners are important spare parts for installing and clamping objects or components. They are widely used in power facilities, equipment installation, and mechanical part connection and fixation, and the demand and usage are relatively large, especially in various heavy trucks or small cars.
[0003] The existing patent CN118023355A discloses a fully automatic bending device for U-bolt standard parts, which bends a straight screw rod with threads at both ends in the middle. Such a method is likely to cause the phenomenon that the lengths of both sides of the U-bolt are inconsistent, resulting in the U-bolt being unable to be used normally.
Content of the Utility Model
[0004] The purpose of the utility model is to solve the problems in the prior art, and provide a U-bolt forming device, which can make the lengths of both sides of the bent U-bolt consistent, ensuring the quality of the product.
[0005] To achieve the above purpose, the utility model provides a U-bolt forming device, including a base, a fixed disc, a first limiting strip, a second limiting strip, a blocking block, a pressing block, a pushing and pulling device, a power mechanism, a connecting rod, and a roller. A fixed disc is installed on the base, and the fixed disc is horizontally arranged. A power mechanism is installed on the fixed disc, and the power mechanism is connected to a connecting rod. The power mechanism drives the connecting rod to rotate around the axis of the fixed disc. A roller is installed on the connecting rod, and the roller is located on the side of the fixed disc. The first limiting strip and the second limiting strip which are parallel to each other are fixed on the base. A blocking block is arranged in the area clamped by the first limiting strip and the second limiting strip. The side of the first limiting strip close to the second limiting strip is tangent to the fixed disc. A pushing and pulling device is installed on the base, and the pushing and pulling device is located on the side of the second limiting strip far from the first limiting strip. The pushing and pulling device is connected to a pressing block, and the pushing and pulling device drives the pressing block to horizontally move along the direction perpendicular to the first limiting strip. An opening window allowing the pressing block to pass through is arranged on the second limiting strip.
[0006] Preferably, the power mechanism consists of a servo motor and a reducer. The servo motor is fixed on the fixed disc, the servo motor is connected to the reducer, and the reducer is connected to the connecting rod.
[0007] Preferably, the pushing and pulling device is an electric cylinder or a pneumatic cylinder.
[0008] Preferably, an auxiliary block is fixed on the base, and an adjusting bolt is screwed on the auxiliary block. The end of the adjusting bolt is fixed to a blocking block, which is horizontally cylindrical and moves with the adjusting bolt.
[0009] Preferably, a first arc-shaped groove is provided on the side of the pressing block close to the first limiting strip.
[0010] Preferably, a second arc-shaped groove is provided on the wheel surface of the roller.
[0011] Advantages of the present utility model: By cooperating the blocking block and the pressing block, the length on one side of the U-shaped bolt can be locked, and finally the lengths of both sides of the bent U-shaped bolt are kept consistent, ensuring the quality of the product; the setting of the adjusting bolt enables the device to adapt to the production of U-shaped bolts with different lengths.
[0012] The features and advantages of the present utility model will be described in detail through embodiments in conjunction with the drawings.
Description of the Drawings
[0013] Figure 1 is the front view of the U-shaped bolt forming device of the present utility model;
[0014] Figure 2 is the side view of the blocking block of the U-shaped bolt forming device of the present utility model;
[0015] Figure 3 is the side view of the roller of the U-shaped bolt forming device of the present utility model.
[0016] In the figure: 1 - base, 2 - fixed disc, 3 - roller, 4 - pressing block, 11 - first limiting strip, 12 - second limiting strip, 13 - opening window, 15 - auxiliary block, 16 - adjusting bolt, 17 - blocking block, 30 - second arc-shaped groove, 31 - connecting rod, 32 - reducer, 33 - servo motor, 40 - first arc-shaped groove, 41 - pushing and pulling device.
Detailed Embodiment
[0017] Refer to Figure 1 、 Figure 2 、 Figure 3, the U-shaped bolt forming device of the present utility model is used to bend a straight screw rod with threads at both ends into a U-shaped bolt, and includes a base 1, a fixed disc 2, a first limiting strip 11, a second limiting strip 12, a blocking block 17, a pressing block 4, a pushing and pulling device 41, a power mechanism, a connecting rod 31, and a roller 3. A fixed disc 2 is installed on the base 1, and the fixed disc 2 is horizontally arranged. A power mechanism is installed on the fixed disc 2. The power mechanism is connected to a connecting rod, and the power mechanism drives the connecting rod 31 to rotate around the axis of the fixed disc 2. A roller 3 is installed on the connecting rod 31, and the roller 3 is located on the side of the fixed disc 2. The first limiting strip 11 and the second limiting strip 12 which are parallel to each other are fixed on the base 1. A blocking block 17 is arranged within the area clamped by the first limiting strip 11 and the second limiting strip 12. The side of the first limiting strip 11 close to the second limiting strip 12 is tangent to the fixed disc 2. A pushing and pulling device 41 is installed on the base 1, and the pushing and pulling device 41 is located on the side of the second limiting strip 12 away from the first limiting strip 11. The pushing and pulling device 41 is connected to a pressing block 4, and the pushing and pulling device 41 drives the pressing block 4 to horizontally move along the direction perpendicular to the first limiting strip 11. An opening window 13 allowing the pressing block 4 to pass through is provided on the second limiting strip 12.
[0018] The power mechanism is composed of a servo motor 33 and a reducer 32. The servo motor 33 is fixed on the fixed disc 2. The servo motor 33 is connected to the reducer 32, and the reducer 32 is connected to the connecting rod.
[0019] The pushing and pulling device 41 is an electric cylinder or a pneumatic cylinder.
[0020] An auxiliary block 15 is fixed on the base 1. An adjusting bolt 16 is screwed on the auxiliary block 15, and the end of the adjusting bolt 16 is fixed to the blocking block 17. The blocking block 17 is in a horizontally placed cylindrical shape, and the blocking block 17 moves along with the adjusting bolt 16.
[0021] A first arc-shaped groove 40 is provided on the side of the pressing block 4 close to the first limiting strip 11, and the first arc-shaped groove 40 is adapted to the straight screw rod.
[0022] A second arc-shaped groove 30 is provided on the wheel surface of the roller 3, and the second arc-shaped groove 30 is adapted to the straight screw rod.
[0023] The working process of the present utility model:
[0024] During the working process of the U-bolt forming device of the present utility model, according to the length of the U-bolt, the blocking block 17 is adjusted to an appropriate position by adjusting the adjusting bolt 16. The straight screw rod is inserted between the first limiting strip 11 and the second limiting strip 12. During the insertion process, the straight screw rod passes through the area clamped by the fixed disc 2 and the roller 3. Both the fixed disc 2 and the roller 3 are in contact with the straight screw rod. The straight screw rod is inserted until it is blocked by the blocking block 17. Then, the pushing and pulling device 41 drives the pressing block 4 to move until the pressing block 4 and the first limiting strip 11 clamp the straight screw rod. Then, the power mechanism drives the connecting rod 31 to rotate, and the roller 3 also rotates with the connecting rod 31. The roller 3 gradually bends the straight screw rod and finally bends the straight screw rod into a U-bolt. After the bending is completed, the pushing and pulling device 41 drives the pressing block 4 to reset, and then the U-bolt is taken out.
[0025] The above embodiments are illustrative of the present utility model, not restrictive thereof. Any simple transformation of the present utility model falls within the protection scope of the present utility model.
Claims
1. U-bolt forming device, characterized by: The invention comprises a base (1), a fixed disc (2), a first limiting strip (11), a second limiting strip (12), a blocking block (17), a pressure block (4), a push-pull device (41), a power mechanism, a connecting rod (31), and a roller (3). The base (1) is provided with a fixed disc (2), the fixed disc (2) is arranged horizontally, the fixed disc (2) is provided with a power mechanism, the power mechanism is connected to a connecting rod (31), the power mechanism drives the connecting rod (31) to rotate around the axis of the fixed disc (2), the connecting rod (31) is provided with a roller (3), the roller (3) is located on the side of the fixed disc (2), and the base (1) is provided with second connecting rods (31) and connecting rods (31) parallel to each other. A limiting strip (11) and a second limiting strip (12), a blocking block (17) is provided in the area sandwiched by the first limiting strip (11) and the second limiting strip (12), the side of the first limiting strip (11) close to the second limiting strip (12) is tangent to the fixed disc (2), a push-pull device (41) is installed on the base (1), the push-pull device (41) is located on the side of the second limiting strip (12) away from the first limiting strip (11), the push-pull device (41) is connected to a pressing block (4), the push-pull device (41) drives the pressing block (4) to move horizontally in a direction perpendicular to the first limiting strip (11), and the second limiting strip (12) is provided with an opening window (13) allowing the pressing block (4) to pass through.
2. The U-bolt forming device according to claim 1, characterized in that: The power mechanism is composed of a servo motor (33) and a reducer (32). The servo motor (33) is fixed on the fixed disc (2). The servo motor (33) is connected to the reducer (32). The reducer (32) is connected to the connecting rod (31).
3. The U-bolt forming device according to claim 1, characterized in that: The push-pull device (41) is an electric cylinder or a pneumatic cylinder.
4. The U-bolt forming device according to claim 1, characterized in that: An auxiliary block (15) is fixed on the base (1), an adjusting bolt (16) is screwed on the auxiliary block (15), the end of the adjusting bolt (16) is fixed to a blocking block (17), the blocking block (17) is in a horizontal cylindrical shape, and the blocking block (17) moves with the adjusting bolt (16).
5. The U-bolt forming device according to claim 1, characterized in that: The pressing block (4) is provided with a first arc-shaped groove (40) on the side close to the first limiting strip (11).
6. The U-bolt forming device according to claim 1, characterized in that: A second arc groove (30) is provided on the wheel surface of the roller (3).