Casting pouring mold for inhibiting generation of casting hot spot
By setting up thermally conductive components and cooling systems in the casting mold, the casting thermal joint problem is solved, achieving uniform cooling and high-quality production of castings.
Patent Information
- Application Number
- CN202422080810.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-27
AI Technical Summary
During the existing casting process, the casting hot joints are difficult to effectively suppress, resulting in uneven shrinkage of the casting and defects such as shrinkage and cracks.
The thermal conductivity assembly is adopted, including a cooling chamber, the first and second thermal conductivity grooves, the thermal blocks and the coolant system, to prevent the formation of heat from the metal liquid by evenly dispersing the heat of the metal liquid and quickly cooling it.
Effectively suppress the heat separation of castings, improve the quality of castings, reduce defects, and improve production efficiency.
Smart Images

Figure CN223043638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting pouring molds, in particular to a casting pouring mold for suppressing the generation of hot spots in castings. Background Technique
[0002] Casting is one of the basic processes in modern equipment manufacturing industry. It refers to the process of melting metal into a liquid meeting certain requirements and pouring it into a mold, and obtaining castings with predetermined shapes, sizes and properties after cooling and solidification, and finishing treatment. Since the casting blank is nearly formed, it can achieve the purpose of avoiding or minimizing machining, which can reduce costs and production time to a certain extent. For parts with complex shapes and difficult to machine by cutting, casting is a relatively economical method for forming blanks.
[0003] For example, in the Chinese patent with the publication number CN219274455U, a casting pouring mold is proposed. The assembly includes a base, a bottom mold and a top mold. The top of the base is connected to the bottom mold through a shock absorption assembly. An equipment slot is provided at the bottom of the base. Supporting feet are fixedly connected to the bottom of the base and located circumferentially around the equipment slot. An adjustable moving assembly is provided in the equipment slot. The pouring mold of the utility model is convenient to move, and a shock absorption assembly is provided to reduce the influence of vibration during movement on the molten metal in the mold, improving the forming quality of the casting. The bottom mold and the top mold are arranged on the base, and an adjustable moving assembly is provided at the bottom of the base. The moving rollers can rotate into the equipment slot. When movement is needed, the moving rollers are rotated to the bottom of the equipment slot to facilitate the movement of the entire mold equipment. However, in this solution, during the casting manufacturing process, it is not possible to effectively deal with suppressing hot spots (i.e., local high-temperature areas in the casting), because hot spots will cause uneven shrinkage of the casting, thereby causing defects such as shrinkage cavities and cracks. Therefore, we propose a casting pouring mold for suppressing the generation of hot spots in castings. Content of the Utility Model
[0004] Aiming at the problems mentioned in the background technique, the purpose of the utility model is to provide a casting pouring mold for suppressing the generation of hot spots in castings to solve the problems mentioned in the background technique.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions:
[0006] A casting pouring mold for suppressing the generation of hot spots in castings, comprising: a bottom mold, a pouring groove is opened on the top surface of the bottom mold, a top mold is connected inside the pouring groove, and two pouring holes are opened on the top surface of the top mold; a heat conduction component, the heat conduction component is arranged on one side inside the bottom mold for heat conduction.
[0007] By adopting the above technical solution, by setting up a heat conduction component, during use, the operator adds molten metal into the bottom mold through the casting hole to make a casting. The heat conduction component evenly disperses and absorbs the heat of the high-temperature molten metal, and then dissipates the heat, avoiding the formation of high-temperature areas in local parts of the casting and affecting the quality of the casting.
[0008] Preferably, the heat conduction component includes: a cooling cavity, which is opened on one side inside the bottom mold; a plurality of first heat conduction grooves, which are opened on the top surface of the bottom mold, and the first heat conduction grooves are close to the casting groove; a plurality of second heat conduction grooves, which are opened on the inner bottom surface of the bottom mold, and the second heat conduction grooves are opened at the bottom of the casting groove.
[0009] By adopting the above technical solution, by setting up a cooling cavity, the operator fills the cooling cavity with a coolant, and then uses the first heat conduction grooves and the second heat conduction grooves to quickly absorb the temperature of the molten metal in the bottom mold, realizing temperature reduction and preventing the formation of hot spots.
[0010] Preferably, the heat conduction component further includes: a first heat conduction block, which is connected inside the first heat conduction groove, and a second heat conduction block is connected inside the second heat conduction groove; a plurality of side grooves, which are all opened on one side of the first heat conduction block.
[0011] By adopting the above technical solution, by setting up the first heat conduction block, both the first heat conduction block and the second heat conduction block are made of copper products with high thermal conductivity. The first heat conduction block and the second heat conduction block quickly absorb the heat in the mold, and then cooperate with the coolant to take away the heat absorbed by the first heat conduction block and the second heat conduction block, realizing rapid temperature reduction and preventing the formation of hot spots.
[0012] Preferably, a water injection hole is opened on the top surface of the bottom mold, a water injection pipe is connected inside the water injection hole, and the water injection hole is communicated with the cooling cavity.
[0013] By adopting the above technical solution, by setting up the water injection pipe, the operator can conveniently add coolant into the mold through the water injection pipe for cooling and temperature reduction, improving the practicability.
[0014] Preferably, a drain hole is opened on one side of the bottom mold, a drain pipe is connected inside the drain hole, and the drain hole is communicated with the cooling cavity.
[0015] By adopting the above technical solution, by setting up the drain pipe, the operator can make the coolant circulate in the cooling cavity through the coordinated use of the drain pipe and the water injection pipe, improving the efficiency of heat conversion.
[0016] Preferably, a plurality of exhaust holes are opened on the top surface of the top mold, and a plurality of risers are opened on the top surface of the top mold.
[0017] By adopting the above technical solution, by providing exhaust holes, and by providing a plurality of exhaust holes and risers, it helps to discharge gases and excess molten metal, and reduce hot spots.
[0018] In summary, the main beneficial effects of the present utility model are as follows:
[0019] By providing a cooling cavity, during use, an operator adds molten metal into the bottom mold through the pouring hole to fabricate a casting. The operator fills the cooling cavity with a coolant, and uses the first heat conduction groove and the second heat conduction groove to rapidly absorb the temperature of the molten metal in the bottom mold to achieve temperature reduction. By providing a first heat conduction block, both the first heat conduction block and the second heat conduction block are made of copper products with high thermal conductivity. The first heat conduction block and the second heat conduction block rapidly absorb the heat in the mold, and then cooperate with the coolant to take away the heat absorbed by the first heat conduction block and the second heat conduction block, achieving rapid temperature reduction and preventing the formation of hot spots.
[0020] By providing a water injection pipe, an operator can conveniently add a coolant into the mold through the water injection pipe for cooling and temperature reduction, improving practicability. By providing a drain pipe, through the coordinated use of the drain pipe and the water injection pipe, the coolant can circulate in the cooling cavity, improving the efficiency of heat conversion. By providing exhaust holes, and by providing a plurality of exhaust holes and risers, it helps to discharge gases and excess molten metal, and reduce hot spots. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0022] Figure 2 is a structural schematic diagram of the bottom mold of the present utility model;
[0023] Figure 3 is a sectional schematic diagram of the bottom mold of the present utility model;
[0024] Figure 4 is a structural schematic diagram of the cooling cavity of the present utility model;
[0025] Reference numerals: 1, bottom mold; 2, pouring groove; 3, top mold; 4, pouring hole; 5, cooling cavity; 6, first heat conduction groove; 7, second heat conduction groove; 8, first heat conduction block; 9, second heat conduction block; 10, side groove; 11, water injection hole; 12, water injection pipe; 13, drain hole; 14, drain pipe; 15, exhaust hole; 16, riser. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0027] Reference Figures 1 - 4 , a casting pouring mold for suppressing hot spots in castings, including a bottom mold 1. A pouring groove 2 is opened on the top surface of the bottom mold 1. A top mold 3 is connected inside the pouring groove 2. Two pouring holes 4 are opened on the top surface of the top mold 3. A heat conduction component is arranged on one side inside the bottom mold 1 for heat conduction. By setting the heat conduction component, during use, an operator adds molten metal into the bottom mold 1 through the pouring holes 4 to make castings. The heat conduction component evenly disperses and absorbs the heat of the high-temperature molten metal and then dissipates the heat, avoiding the formation of a high-temperature area in a local part of the casting and affecting the quality of the casting. The heat conduction component includes a cooling cavity 5 opened on one side inside the bottom mold 1; several first heat conduction grooves 6 opened on the top surface of the bottom mold 1. The first heat conduction grooves 6 are close to the pouring groove 2. Several second heat conduction grooves 7 are opened on the inner bottom surface of the bottom mold 1. The second heat conduction grooves 7 are opened at the bottom of the pouring groove 2. By setting the cooling cavity 5, an operator fills the cooling cavity 5 with a coolant, and then uses the first heat conduction grooves 6 and the second heat conduction grooves 7 to quickly absorb the temperature of the molten metal in the bottom mold 1 to achieve temperature reduction and prevent the formation of hot spots. The heat conduction component further includes a first heat conduction block 8 connected inside the first heat conduction groove 6. A second heat conduction block 9 is connected inside the second heat conduction groove 7. Several side grooves 10 are opened on one side of the first heat conduction block 8. By setting the first heat conduction block 8, both the first heat conduction block 8 and the second heat conduction block 9 are made of copper products with high thermal conductivity. The first heat conduction block 8 and the second heat conduction block 9 quickly absorb the heat in the mold, and then cooperate with the coolant to take away the heat absorbed by the first heat conduction block 8 and the second heat conduction block 9 to achieve rapid temperature reduction and prevent the formation of hot spots.
[0028] Refer to Figures 1 - 4, a water injection hole 11 is provided on the top surface of the bottom mold 1, a water injection pipe 12 is connected inside the water injection hole 11, the water injection hole 11 communicates with the cooling cavity 5. By providing the water injection pipe 12, operators can conveniently add coolant into the mold through the water injection pipe 12 for cooling and temperature reduction, improving practicability. A drain hole 13 is provided on one side of the bottom mold 1, a drain pipe 14 is connected inside the drain hole 13, and the drain hole 13 communicates with the cooling cavity 5. By providing the drain pipe 14, through the coordinated use of the drain pipe 14 and the water injection pipe 12 by operators, the coolant can circulate in the cooling cavity 5, improving the efficiency of heat conversion. A number of exhaust holes 15 are provided on the top surface of the top mold 3, and a plurality of risers 16 are provided on the top surface of the top mold 3. By providing the exhaust holes 15, through the setting of the plurality of exhaust holes 15 and the risers 16, it helps to discharge gases and excess molten metal, reducing hot spots.
[0029] Working principle: Please refer to Figures 1 - 4 As shown, by providing the cooling cavity 5, during use, operators make castings by adding molten metal into the bottom mold 1 from the pouring hole 4. Operators add coolant into the cooling cavity 5, and use the first heat conduction groove 6 and the second heat conduction groove 7 to quickly absorb the temperature of the molten metal in the bottom mold 1 to achieve temperature reduction. By providing the first heat conduction block 8, both the first heat conduction block 8 and the second heat conduction block 9 are made of copper with high thermal conductivity. The first heat conduction block 8 and the second heat conduction block 9 quickly absorb the heat in the mold, and then cooperate with the coolant to take away the heat absorbed by the first heat conduction block 8 and the second heat conduction block 9 to achieve rapid temperature reduction and prevent the formation of hot spots. By providing the water injection pipe 12, operators can conveniently add coolant into the mold through the water injection pipe 12 for cooling and temperature reduction, improving practicability. By providing the drain pipe 14, through the coordinated use of the drain pipe 14 and the water injection pipe 12 by operators, the coolant can circulate in the cooling cavity 5, improving the efficiency of heat conversion. By providing the exhaust holes 15, through the setting of the plurality of exhaust holes 15 and the risers 16, it helps to discharge gases and excess molten metal, reducing hot spots.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting mold for suppressing the generation of hot spots in castings, characterized in that: include: A bottom mold (1), the top surface of the bottom mold (1) is provided with a pouring trough (2), the inside of the pouring trough (2) is connected to a top mold (3), and the top surface of the top mold (3) is provided with two pouring holes (4); A heat-conducting component is arranged on one side of the interior of the bottom mold (1) and is used for heat conduction.
2. The casting casting mold for suppressing the generation of casting heat nodes according to claim 1, characterized in that: The heat conducting component comprises: A cooling cavity (5), the cooling cavity (5) being opened on one side of the interior of the bottom mold (1); A plurality of first heat-conducting grooves (6), wherein the plurality of first heat-conducting grooves (6) are arranged on the top surface of the bottom mold (1), and the first heat-conducting grooves (6) are close to the casting groove (2); A plurality of second heat-conducting grooves (7) are provided on the inner bottom surface of the bottom mold (1), and the second heat-conducting groove (7) is provided at the bottom of the casting groove (2).
3. The casting casting mold for suppressing the generation of casting heat nodes according to claim 2, characterized in that: The thermally conductive component further comprises: A first heat-conducting block (8), the first heat-conducting block (8) being connected to the inside of the first heat-conducting groove (6), and the inside of the second heat-conducting groove (7) being connected to a second heat-conducting block (9); A plurality of side grooves (10), wherein the plurality of side grooves (10) are all arranged on one side of the first heat conducting block (8).
4. The casting casting mold for suppressing the generation of casting heat nodes according to claim 2, characterized in that: A water injection hole (11) is provided on the top surface of the bottom mold (1), a water injection pipe (12) is connected to the inside of the water injection hole (11), and the water injection hole (11) is in communication with the cooling chamber (5).
5. The casting casting mold for suppressing the generation of casting heat nodes according to claim 2, characterized in that: A drainage hole (13) is provided on one side of the bottom mold (1), a drainage pipe (14) is connected to the interior of the drainage hole (13), and the drainage hole (13) is in communication with the cooling chamber (5).
6. The casting casting mold for suppressing the generation of casting heat nodes according to claim 1, characterized in that: The top surface of the top mold (3) is provided with a plurality of exhaust holes (15), and the top surface of the top mold (3) is provided with a plurality of risers (16).
Citation Information
Patent Citations
Casting mold
CN219274455U