Automatic aluminum pipe cutting machine

Abstract

The utility model relates to the technical field of aluminum pipe cutting equipment, and discloses an automatic aluminum pipe cutting machine which comprises a cutting machine frame and a first clamping mechanism, the cutting machine frame comprises cutting mechanisms, a movable guide rail, a first screw transmission assembly, a movable seat, a first rotating motor and a saw disc, and the cutting mechanisms are arranged on the two sides in the cutting machine frame; the moving guide rails are arranged on the two sides of the top of the cutting rack, and the first screw transmission assemblies are arranged in the moving guide rails. The position of an aluminum pipe can be adjusted through the second screw transmission assembly and the material pushing frame, the U-shaped material frame is lifted and adjusted front and back through the fourth air cylinder, the feeding and loading moving frame, the second rotating motor and the belt transmission assembly, automatic feeding of the aluminum pipe is achieved, the aluminum pipe can be clamped and fixed through the second clamping mechanism and the first clamping mechanism, and the aluminum pipe is clamped and fixed through the second clamping mechanism and the first clamping mechanism. And the aluminum pipe can be automatically cut through the rotating motor and the saw disc, the labor cost can be reduced, and the machining efficiency of the aluminum pipe is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum pipe cutting equipment, in particular to an automatic aluminum pipe cutting machine. Background Art

[0002] An aluminum pipe is a type of non-ferrous metal pipe, referring to a metal tubular material with a hollow interior along its entire longitudinal length, which is extruded from pure aluminum or aluminum alloy. During the processing of aluminum pipes, a cutting machine is required to cut the aluminum pipes into fixed lengths for further processing.

[0003] Currently, most cutting machines require multiple workers to load the aluminum pipes manually. The manual loading efficiency is low, resulting in a low cutting efficiency for aluminum pipes, which is not convenient for cutting and processing aluminum pipes. Before loading, it is necessary for workers to measure and mark the cutting positions manually, and the accuracy of manual measurement and marking is low, thus resulting in a poor cutting effect on aluminum pipes and being not convenient for subsequent processing and use. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic aluminum pipe cutting machine to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an automatic aluminum pipe cutting machine, comprising a cutting machine frame and a clamping mechanism I. The cutting machine frame includes a cutting mechanism, a moving guide rail, a screw drive assembly I, a moving seat, a rotating motor I, and a saw blade. The cutting mechanism is arranged on both sides inside the cutting machine frame. The moving guide rail is arranged on both sides at the top of the cutting machine frame. The screw drive assembly I is arranged inside the moving guide rail and is connected to the screw drive assembly I. The moving seat is arranged inside the cutting mechanism. The rotating motor I is detachably installed on the top of the moving seat. The saw blade is detachably installed at the output end of the rotating motor I. The clamping mechanism I includes a lifting frame, a cylinder I, a cylinder II, a lifting plate, a cylinder III, and a clamping frame. The cylinder I is arranged at the top end of the clamping mechanism I. The lifting frame is arranged at the front end of the clamping mechanism I and is connected to the telescopic end of the cylinder I. The cylinder II is detachably installed on the top of the lifting frame. The lifting plate is arranged below the lifting frame and is connected to the telescopic end of the cylinder II. The cylinder III is detachably installed at one end of the top of the lifting frame. The clamping frame is arranged at the front end of the lifting frame and is connected to the telescopic end of the cylinder III.

[0006] Preferably, a plurality of sets of feeding and moving frames are provided at the bottom end inside the cutting frame. The front end of the feeding and moving frame is movably connected with a U-shaped material rack. A cylinder four is detachably installed at the rear end of the bottom of the U-shaped material rack, and the telescopic end of the cylinder four is connected with the feeding and moving frame. A plurality of sets of rotating motors two are detachably installed inside the cutting frame. A belt transmission assembly is provided at a position inside the cutting frame close to the feeding and moving frame. A clamping mechanism two is provided on one side of the top of the cutting mechanism.

[0007] Preferably, screw transmission assemblies two are symmetrically provided on both sides at one end of the top of the cutting frame. A pushing material frame is provided at the top of the screw transmission assembly two.

[0008] Preferably, a plurality of sets of sliders are provided at the rear end of the cutting mechanism. The cutting mechanism is slidably connected with a moving guide rail through the sliders. The moving guide rail is detachably connected with the cutting frame through a fixing bolt.

[0009] Preferably, the screw transmission assembly one is composed of a screw, a servo motor, a belt pulley and a transmission belt. An adjusting block is provided at the rear end of the cutting mechanism, and the screw penetrates into the adjusting block.

[0010] Preferably, a slide rail is provided on one side inside the cutting mechanism, and a slider matching the slide rail is provided on one side of the moving seat. A servo motor is detachably installed at the bottom of the moving seat, and the output end of the servo motor is connected with a gear. A rack is provided at a position inside the cutting mechanism close to the gear, and the rack meshes with the gear.

[0011] Preferably, the output end of the rotating motor one is connected with a rotating shaft, and the saw blade is rotationally connected with the rotating motor one through the rotating shaft.

[0012] Preferably, the clamping mechanism one is detachably connected with the cutting frame through a fixing bolt, and the clamping mechanism two is detachably connected with the cutting mechanism through a fixing bolt.

[0013] Preferably, a slide rail is provided at the bottom end inside the cutting frame. A slider matching the slide rail is provided at the bottom of one side of the feeding and moving frame. The belt transmission assembly is composed of a rotating wheel and a rotating belt. The feeding and moving frame is connected with the rotating belt through a clamping block and a fixing bolt. The output end of the rotating motor two is connected with a rotating shaft, and the rotating shaft is connected with a group of rotating wheels.

[0014] Preferably, the screw transmission assembly two is composed of a servo motor and a screw. An adjusting block is provided at the bottom end of the pushing material frame, and the screw penetrates into the adjusting block.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model can adjust the position of the aluminum tube through the screw drive assembly II and the pushing frame, and can lift and adjust the U-shaped material rack back and forth through the cylinder IV, the loading and feeding moving frame, the rotating motor II and the belt drive assembly, so as to realize automatic feeding of the aluminum tube. The aluminum tube can be clamped and fixed through the clamping mechanism II and the clamping mechanism I, and can be automatically cut through the rotating motor and the saw blade, which can reduce the labor cost and improve the processing efficiency of the aluminum tube. Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. In all the drawings, similar elements or parts are generally marked with similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.

[0018] Figure 1 It is a front structural schematic diagram of the utility model.

[0019] Figure 2 It is a partial structural schematic diagram of the utility model.

[0020] Figure 3 It is a structural schematic diagram of the cutting mechanism of the utility model.

[0021] Figure 4 It is a reverse structural schematic diagram of the utility model.

[0022] In the figure: 1, cutting machine frame; 101, cutting mechanism; 102, moving guide rail; 103, screw drive assembly I; 104, moving seat; 105, rotating motor I; 106, saw blade; 107, clamping mechanism II; 2, clamping mechanism I; 201, lifting frame; 202, cylinder I; 203, cylinder II; 204, lifting plate; 205, cylinder III; 206, clamping frame; 3, loading and feeding moving frame; 301, cylinder IV; 302, U-shaped material rack; 303, rotating motor II; 304, belt drive assembly; 305, screw drive assembly II; 306, pushing frame. Detailed Description of the Embodiment

[0023] In order to make the technical means, creative features, achieved purposes and effects of the utility model easy to understand, the following further elaborates the utility model in combination with specific embodiments.

[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-4, An embodiment of an automatic aluminum tube cutting machine provided by the present utility model: An automatic aluminum tube cutting machine includes a cutting machine frame 1 and a first clamping mechanism 2. The cutting machine frame 1 includes a cutting mechanism 101, a moving guide rail 102, a first screw drive assembly 103, a moving seat 104, a first rotating motor 105, and a saw blade 106. The cutting mechanism 101 is arranged on both sides inside the cutting machine frame 1. The moving guide rail 102 is arranged on both sides at the top of the cutting machine frame 1. The first screw drive assembly 103 is arranged inside the moving guide rail 102, and the first screw drive assembly 103 is connected to the first screw drive assembly 103. The cutting mechanism 101 can be stably adjusted left and right through the first screw drive assembly 103 and the moving guide rail 102, facilitating the adjustment of the cutting position of the aluminum tube. The moving seat 104 is arranged inside the cutting mechanism 101. The first rotating motor 105 is detachably installed on the top of the moving seat 104. The moving seat 104 can adjust the position of the saw blade 106 back and forth, facilitating the cutting of the aluminum tube. The saw blade 106 is detachably installed at the output end of the first rotating motor 105. The first rotating motor 105 can drive the saw blade 106 to rotate. The first rotating motor 105 is a high-speed motor and can drive the saw blade 106 to reach 60,000 rotations per minute. The first clamping mechanism 2 includes a lifting frame 201, a first cylinder 202, a second cylinder 203, a lifting plate 204, a third cylinder 205, and a clamping frame 206. The first cylinder 202 is arranged at the top of the first clamping mechanism 2. The lifting frame 201 is arranged at the front end of the first clamping mechanism 2, and the lifting frame 201 is connected to the telescopic end of the first cylinder 202. The lifting frame 201 can be adjusted up and down through the first cylinder 202. The second cylinder 203 can be detachably installed on the top of the lifting frame 201. The lifting plate 204 is arranged below the lifting frame 201, and the lifting plate 204 is connected to the telescopic end of the second cylinder 203. The lifting plate 204 can be adjusted up and down through the second cylinder 203 to tightly press the aluminum tube up and down. The third cylinder 205 can be detachably installed at one end of the top of the lifting frame 201. The clamping frame 206 is arranged at the front end of the lifting frame 201, and the clamping frame 206 is connected to the telescopic end of the third cylinder 205. The clamping frame 206 can be adjusted back and forth through the third cylinder 205 to tightly clamp the aluminum tube back and forth.

[0028] Please refer specifically to Figure 1 , Figure 2 and Figure 4, at the bottom inside the cutting frame 1, there are multiple sets of feeding and moving frames 3. The front end of the feeding and moving frame 3 is movably connected with a U-shaped material rack 302. Through the U-shaped material rack 302, it is convenient to load aluminum tubes. At the rear end of the bottom of the U-shaped material rack 302, a fourth cylinder 301 is detachably installed, and the telescopic end of the fourth cylinder 301 is connected to the feeding and moving frame 3. The fourth cylinder 301 can drive the U-shaped material rack 302 to perform lifting adjustment. Inside the cutting frame 1, multiple sets of second rotating motors 303 are detachably installed. At a position inside the cutting frame 1 close to the feeding and moving frame 3, there is a belt transmission assembly 304. Through the second rotating motor 303, power is provided for the belt transmission assembly 304, which can drive the feeding and moving frame 3 and the U-shaped material rack 302 to perform front and back adjustment. On one side of the top of the cutting mechanism 101, there is a second clamping mechanism 107. The second clamping mechanism 107 has the same structure as the first clamping mechanism 2. Through the second clamping mechanism 107, the aluminum tube can be clamped on the cutting mechanism 101. Outside the cutting mechanism 101, there is a conveyor belt, which can convey the cut aluminum tubes out. On both sides of one end of the top of the cutting frame 1, a second screw transmission assembly 305 is symmetrically arranged. On the top of the second screw transmission assembly 305, there is a pushing material rack 306. Through the second screw transmission assembly 305, the pushing material rack 306 can be driven to move left and right, and the position of the aluminum tube can be adjusted, which is convenient for loading the aluminum tube.

[0029] Please refer particularly to Figure 1 , Figure 2 and Figure 3 , at the rear end of the cutting mechanism 101, there are multiple sets of sliders. The cutting mechanism 101 is slidably connected with the moving guide rail 102 through the sliders, which can make the adjustment of the cutting mechanism 101 more stable. The moving guide rail 102 is detachably connected to the cutting frame 1 through fixing bolts, realizing the fixed installation of the moving guide rail 102 on the cutting mechanism 1. The first screw transmission assembly 103 is composed of a screw, a servo motor, a pulley and a transmission belt. At the rear end of the cutting mechanism 101, there is an adjusting block, and the screw penetrates into the inside of the adjusting block. Inside the adjusting block, there is a threaded hole matching the screw, which can adjust the cutting mechanism 101 left and right. On one side inside the cutting mechanism 101, there is a slide rail, and on one side of the moving seat 104, there is a slider matching the slide rail. Through the slide rail and the slider, the moving seat 104 and the cutting mechanism 101 can move back and forth. At the bottom of the moving seat 104, a servo motor is detachably installed, and the output end of the servo motor is connected with a gear. At a position inside the cutting mechanism 101 close to the gear, there is a rack, and the rack meshes with the gear. Through the servo motor, the gear and the rack, power can be provided for the movement of the moving seat 104, and the saw blade 106 can be adjusted back and forth. The output end of the first rotating motor 105 is connected with a rotating shaft. The saw blade 106 is rotationally connected with the first rotating motor 105 through the rotating shaft. Through the first rotating motor 105, the saw blade 106 can be driven to rotate, and the aluminum tube can be cut smoothly.

[0030] Please refer particularly toFigure 1 , Figure 2 and Figure 4 , the first clamping mechanism 2 is detachably connected to the cutting frame 1 through fixing bolts, realizing the installation of the first clamping mechanism 2 on the cutting frame 1. The second clamping mechanism 107 is detachably connected to the cutting mechanism 101 through fixing bolts. The aluminum tube can be clamped and fixed on the cutting mechanism 101 through the second clamping mechanism 107. A slide rail is provided at the bottom end inside the cutting frame 1. A slider matching the slide rail is provided at the bottom of one side of the loading and feeding moving frame 3, enabling the front and back adjustment of the loading and feeding moving frame 3. The belt transmission assembly 304 consists of a rotating wheel and a rotating belt. The loading and feeding moving frame 3 is connected to the rotating belt through a clamping block and fixing bolts. The output end of the second rotating motor 303 is connected to a rotating shaft, and the rotating shaft is connected to a group of rotating wheels. The belt transmission assembly 304 can be driven to rotate through the second rotating motor 303, driving the loading and feeding moving frame 3 to perform front and back adjustment. The second screw transmission assembly 305 consists of a servo motor and a screw. An adjusting block is provided at the bottom end of the pushing frame 306, and the screw penetrates into the adjusting block. A threaded hole matching the screw is provided inside the adjusting block, enabling the left and right adjustment of the pushing frame 306 and the adjustment of the loading position of the aluminum tube.

[0031] Working principle: When the present utility model is in use, the power is turned on, and the aluminum tube is placed on the top of multiple U-shaped material racks 302. The belt transmission assembly 304 can be driven to rotate through the second rotating motor 303. Thus, the loading and feeding moving frame 3 and the U-shaped material racks 302 can be driven to move back and forth through the rotating belt, and the U-shaped material racks 302 can be adjusted for lifting through the fourth cylinder 301. Thus, the position of the aluminum tube can be adjusted in the front-back, up-down directions. The pushing frame 306 can be driven to perform left and right adjustment through the second screw transmission assembly 305, thus enabling the loading and feeding of the aluminum tube. The first screw transmission assembly 103 provides power for the movement of the cutting mechanism 101, enabling the left and right adjustment of the position of the cutting mechanism 101. Then, the aluminum tube is moved to the top of the cutting mechanism 101. The lifting frame 201 can be adjusted for lifting through the first cylinder 202, the lifting plate 204 can be adjusted up and down through the second cylinder 203, and then the clamping frame 206 can be driven to perform front and back adjustment through the third cylinder 205, thus enabling the clamping and fixing of aluminum tubes of different models. The second clamping mechanism 107 on one side of the cutting mechanism 101 can clamp and fix the vicinity of the cutting position of the aluminum tube, making the cutting quality of the aluminum tube more stable. The moving seat 104 can be adjusted back and forth inside the cutting mechanism 101 through a servo motor, a gear, and a rack, thus enabling the front and back adjustment of the saw blade 106. The saw blade 106 can be driven to rotate through the first rotating motor 105 and the rotating shaft, enabling the automatic cutting of the aluminum tube. Then, the cut aluminum tube is automatically conveyed out through the conveyor belt outside the cutting mechanism 101.

[0032] The above are only the embodiments of the present utility model, and common knowledge such as the specific structures and characteristics known in the solutions is not described in detail herein. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. An automatic aluminum tube cutting machine, characterized in that: include A cutting frame (1), the cutting frame (1) comprising a cutting mechanism (101), a movable guide rail (102), a screw transmission assembly (103), a movable seat (104), a rotating motor (105) and a saw disc (106), the cutting mechanism (101) being arranged on both sides of the interior of the cutting frame (1), the movable guide rail (102) being arranged on both sides of the top of the cutting frame (1), the screw transmission assembly (103) being arranged inside the movable guide rail (102), and the screw transmission assembly (103) being connected to the screw transmission assembly (103), the movable seat (104) being arranged inside the cutting mechanism (101), the rotating motor (105) being detachably mounted on the top of the movable seat (104), and the saw disc (106) being detachably mounted on the output end of the rotating motor (105); A clamping mechanism (2), the clamping mechanism (2) comprising a lifting frame (201), a cylinder (202), a cylinder (203), a lifting plate (204), a cylinder (205) and a clamping frame (206), the cylinder (202) being arranged at the top end of the clamping mechanism (2), the lifting frame (201) being arranged at the front end of the clamping mechanism (2), and the lifting frame (201) being connected to the telescopic end of the cylinder (202), and the cylinder (203) being arranged at the top end of the clamping mechanism (206). The second cylinder (203) is detachably mounted on the top of the lifting frame (201), the lifting plate (204) is arranged below the lifting frame (201), and the lifting plate (204) is connected to the telescopic end of the second cylinder (203), the third cylinder (205) is detachably mounted on one end of the top of the lifting frame (201), the clamping frame (206) is arranged at the front end of the lifting frame (201), and the clamping frame (206) is connected to the telescopic end of the third cylinder (205).

2. The automatic aluminum tube cutting machine according to claim 1, characterized in that: The bottom end of the cutting frame (1) is provided with a plurality of sets of feeding movable frames (3), the front end of the feeding movable frames (3) is movably connected with a U-shaped material frame (302), the rear end of the bottom of the U-shaped material frame (302) is detachably installed with a cylinder four (301), and the telescopic end of the cylinder four (301) is connected to the feeding movable frame (3), the inside of the cutting frame (1) is detachably installed with a plurality of sets of rotating motors two (303), a belt transmission assembly (304) is provided at a position near the feeding movable frame (3) inside the cutting frame (1), and a clamping mechanism two (107) is provided on one side of the top of the cutting mechanism (101).

3. The automatic aluminum tube cutting machine according to claim 2 is characterized in that: A second screw transmission assembly (305) is symmetrically arranged on both sides of one end of the top of the cutting machine frame (1), and a material pushing frame (306) is arranged on the top of the second screw transmission assembly (305).

4. The automatic aluminum tube cutting machine according to claim 1, characterized in that: A plurality of groups of slide blocks are provided at the rear end of the cutting mechanism (101); the cutting mechanism (101) is slidably connected to a movable guide rail (102) via the slide blocks; and the movable guide rail (102) is detachably connected to the cutting machine frame (1) via fixing bolts.

5. The automatic aluminum tube cutting machine according to claim 1, characterized in that: The screw drive assembly 1 (103) is composed of a screw, a servo motor, a pulley and a transmission belt. The rear end of the cutting mechanism (101) is provided with an adjustment block, and the screw passes through the inside of the adjustment block.

6. The automatic aluminum tube cutting machine according to claim 1, characterized in that: A slide rail is provided on one side of the cutting mechanism (101), and a sliding block matching the slide rail is provided on one side of the moving seat (104). A servo motor is detachably mounted on the bottom of the moving seat (104), and a gear is connected to the output end of the servo motor. A rack is provided near the gear inside the cutting mechanism (101), and the rack and the gear are meshed with each other.

7. The automatic aluminum tube cutting machine according to claim 1, characterized in that: The output end of the rotating motor 1 (105) is connected to a rotating shaft, and the saw disc (106) is connected to the rotating motor 1 (105) in a transmission manner via the rotating shaft.

8. The automatic aluminum tube cutting machine according to claim 2, characterized in that: The first clamping mechanism (2) is detachably connected to the cutting machine frame (1) via fixing bolts, and the second clamping mechanism (107) is detachably connected to the cutting mechanism (101) via fixing bolts.

9. The automatic aluminum tube cutting machine according to claim 3, characterized in that: A slide rail is provided at the bottom end of the interior of the cutting machine frame (1), a slider matching the slide rail is provided at the bottom of one side of the loading and feeding movable frame (3), the belt transmission assembly (304) is composed of a rotating wheel and a rotating belt, the loading and feeding movable frame (3) is connected to the rotating belt via a clamping block and a fixing bolt, the output end of the rotating motor 2 (303) is connected to a rotating shaft, and the rotating shaft is connected to a group of rotating wheels.

10. The automatic aluminum tube cutting machine according to claim 3, characterized in that: The second screw transmission assembly (305) is composed of a servo motor and a screw. The bottom end of the pusher rack (306) is provided with an adjustment block, and the screw penetrates into the inside of the adjustment block.

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