Heating and press-fitting equipment for stator silicon steel sheet

By designing an automated stator silicon steel sheet heating and pressing equipment, the problem of low automation in the prior art is solved, and the automatic heating, assembly and cooling of the outer and inner ring winding assembly is realized, thereby improving working efficiency.

CN223044021UActive Publication Date: 2025-07-01NINGBO MAS INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421938579.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-01
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing stator silicon steel sheet assembly process has low degree of automation, time-consuming and labor-intensive, and low working efficiency.

Method used

A stator silicon steel sheet heating and pressing equipment including a workbench, a turntable, a heating mechanism, an assembly mechanism and a cooling device is designed. Through the turntable, the heating, assembly and cooling process of the outer ring and inner ring winding assembly is automated, and the heating head, the pressing head and the air jaw are used to achieve automated operation.

Benefits of technology

Automatic heating, assembly and cooling of stator silicon steel sheets is realized, and working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223044021U_ABST
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Abstract

The utility model discloses stator silicon steel sheet heating press-fitting equipment which comprises a working table, a rotating disc is installed in the middle of the working table, four stations are distributed on the outer edge of the rotating disc along the circumference, the stations are used for placing outer ring and inner ring winding assemblies, a heating mechanism is installed at the left end of the working table, and an assembling mechanism is installed at the rear end of the working table. A cooling device is installed at the right end of the workbench, the heating mechanism comprises a heating head located above the corresponding station and used for heating the outer ring, the assembling mechanism comprises a press-fitting head located above the corresponding station, and a pneumatic claw used for clamping an inner ring winding assembly is installed in the press-fitting head. According to the utility model, the outer ring can be automatically heated, the inner ring winding assembly is automatically mounted on the outer ring to complete assembly after heating, and the inner ring winding assembly is automatically conveyed to the cooling device to be cooled after assembly, so that the automation degree is high, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a stator silicon steel sheet heating and press-fitting device. Background Art

[0002] The water pump stator includes an annular outer ring made of silicon steel sheets and an inner ring winding assembly installed inside the outer ring. When assembling the two, it is necessary to first heat and expand the outer ring through a heating device, and then install the inner ring winding assembly into the outer ring after the outer ring expands. The current assembly method is as follows: manually place the outer ring into the heating device for heating, take it out after heating and place it on a tooling, then place the inner ring winding assembly into the outer ring, and use a pressing device to press down the inner ring winding assembly. Finally, transfer the inner ring winding assembly to a cooling device for cooling. The degree of automation is low, time-consuming and laborious, and the work efficiency is low. Content of the Utility Model

[0003] In view of the defects of the above-mentioned prior art, the purpose of the utility model is to provide a stator silicon steel sheet heating and press-fitting device.

[0004] The technical solution of the utility model is: a stator silicon steel sheet heating and press-fitting device, which includes a workbench. A turntable is installed in the middle of the workbench. Four workstations are distributed along the circumference of the outer edge of the turntable. The workstations are used to place the outer ring and the inner ring winding assembly. A heating mechanism is installed at the left end of the workbench, an assembly mechanism is installed at the rear end of the workbench, and a cooling device is installed at the right end of the workbench. The heating mechanism includes a heating head located above the corresponding workstation and used to heat the outer ring. The assembly mechanism includes a press-fitting head located above the corresponding workstation. A pneumatic claw for clamping the inner ring winding assembly is installed inside the press-fitting head.

[0005] Further, the heating device includes a first bracket fixed to the top of the left end of the workbench. A first lifting cylinder extending vertically is fixed to the top of the first bracket. The end of the piston rod at the lower end of the first lifting cylinder is fixed with a lifting table. The heating head is fixed to the right end of the lifting table. A heating tube is provided at the lower end of the heating head.

[0006] Further, a vertically extending track is provided on the right side of the upper end of the first bracket. The left end of the lifting table is slidably engaged with the track vertically.

[0007] Further, the assembly mechanism includes a second bracket fixed to the top of the rear end of the workbench. A rodless cylinder extending horizontally is installed at the upper end of the second bracket. A sliding table of the rodless cylinder is fixedly connected with a movable table. A second lifting cylinder extending vertically is fixed to the top of the movable table. The end of the piston rod at the lower end of the second lifting cylinder is fixedly connected to the press-fitting head.

[0008] Applying the stator silicon steel sheet heating and press-fitting equipment provided by the present utility model, its beneficial effects are as follows: It can automatically heat the outer ring, and after heating, automatically install the inner ring winding assembly onto the outer ring to complete the assembly. After the assembly is completed, it is automatically conveyed to the cooling device for cooling. The degree of automation is high, which improves the work efficiency. Description of the Drawings

[0009] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0010] Figure 2 It is a schematic diagram of the structure of the heating mechanism of the present utility model;

[0011] Figure 3 It is a schematic diagram of the overall structure of the assembly mechanism of the present utility model;

[0012] Figure 4 It is a schematic diagram of a partial structure of the assembly mechanism of the present utility model.

[0013] As shown in the figure: 1 - workbench, 2 - turntable, 3 - work station, 4 - outer ring, 5 - inner ring winding assembly, 6 - heating mechanism, 61 - heating head, 611 - heating tube, 62 - first bracket, 63 - first lifting cylinder, 64 - lifting platform, 65 - track, 7 - assembly mechanism, 71 - press-fitting head, 72 - air gripper, 73 - second bracket, 74 - rodless cylinder, 741 - sliding table, 75 - movable table, 76 - second lifting cylinder, 8 - cooling device. Detailed Embodiment

[0014] For a more intuitive and complete understanding of the technical solution of the present utility model, the non-limiting feature description is as follows in combination with the drawings of the present utility model:

[0015] As Figure 1 — Figure 4 shown, a stator silicon steel sheet heating and press-fitting equipment includes a workbench 1. A turntable 2 is installed in the middle of the workbench 1. Four work stations 3 are distributed along the circumference of the outer edge of the turntable 2. The outer ring 4 and the inner ring winding assembly 5 are placed on the work stations 3. A heating mechanism 6 is installed at the left end of the workbench 1, an assembly mechanism 7 is installed at the rear end of the workbench 1, and a cooling device 8 is installed at the right end of the workbench 1. The heating mechanism 6 includes a heating head 61 located above the corresponding work station 3 and used for heating the outer ring 4. The assembly mechanism 7 includes a press-fitting head 71 located above the corresponding work station 3. An air gripper 72 for clamping the inner ring winding assembly 5 is installed inside the press-fitting head 71.

[0016] As Figure 2As shown in the figure, the heating device includes a first bracket 62 fixed to the top of the left end of the workbench 1. A first lifting cylinder 63 extending vertically is fixed to the top of the first bracket 62. The end of the piston rod at the lower end of the first lifting cylinder 63 is fixed with a lifting platform 64. The heating head 61 is fixed to the right end of the lifting platform 64, and a heating tube 611 is provided at the lower end of the heating head 61. On the right side of the upper end of the first bracket 62, there is a track 65 extending vertically. The left end of the lifting platform 64 is in sliding fit with the track 65 vertically. The first lifting cylinder 63 can drive the heating head 61 to move up and down. After the heating head 61 moves downward, the heating tube 611 can extend into the outer ring 4 to heat the outer ring 4, causing the outer ring 4 to expand due to heat.

[0017] As Figure 3 and Figure 4 As shown in the figure, the assembling mechanism 7 includes a second bracket 73 fixed to the top of the rear end of the workbench 1. A rodless cylinder 74 extending horizontally is installed at the upper end of the second bracket 73. A sliding table 741 of the rodless cylinder 74 is fixedly connected with a movable table 75. A second lifting cylinder 76 extending vertically is fixed to the top of the movable table 75. The end of the piston rod at the lower end of the second lifting cylinder 76 is fixedly connected with a pressing head 71. The rodless cylinder 74 can drive the movable table 75 to move left and right, and the movable table 75 can drive the pressing head 71 to move left and right. The second lifting cylinder 76 can control the pressing head 71 to move up and down. After the pressing head 71 moves downward, the air claw 72 will grasp the inner ring winding assembly 5. After grasping, the second lifting cylinder 76 controls the pressing head 71 to move upward. Then, the rodless cylinder 74 controls the pressing head 71 to move above the outer ring 4, and the second lifting cylinder 76 controls the pressing head 71 to move downward again, and the air claw 72 puts the inner ring winding assembly 5 into the outer ring 4 and presses it down.

[0018] During operation, the operator first places the outer ring 4 and the inner ring winding assembly 5 on the work station 3 at the front end of the turntable 2. Then the turntable 2 rotates clockwise by one work station 3, and the outer ring 4 and the inner ring winding assembly 5 rotate to the position of the heating mechanism 6. The heating mechanism 6 heats the outer ring 4. After heating is completed, the turntable 2 rotates clockwise by one work station 3, and the outer ring 4 and the inner ring winding assembly 5 rotate to the position of the assembling mechanism 7. The assembling mechanism 7 installs the inner ring winding assembly 5 onto the outer ring 4. After assembly, the turntable 2 rotates clockwise by one work station 3, and the assembled product rotates to the position of the cooling device 8, and the cooling device 8 cools the product.

[0019] A stator silicon steel sheet heating and pressing equipment provided by the present utility model can automatically heat the outer ring 4, automatically install the inner ring winding assembly 5 onto the outer ring 4 after heating to complete the assembly, and automatically convey it to the cooling device 8 for cooling after assembly. It has a high degree of automation and improves work efficiency.

[0020] Of course, the above are only the preferred embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any simple modifications and equivalent structural changes made by using the content of the specification and drawings of the present utility model shall be equally included in the patent protection scope of the present utility model.

Claims

1. A stator silicon steel sheet heating and pressing device, comprising a workbench, characterized in that: A turntable is installed in the middle of the workbench, and four workstations are distributed along the circumference of the outer edge of the turntable. The workstations are used to place the outer ring and inner ring winding assemblies. A heating mechanism is installed at the left end of the workbench, an assembly mechanism is installed at the rear end of the workbench, and a cooling device is installed at the right end of the workbench. The heating mechanism includes a heating head located above the corresponding workstation and used to heat the outer ring. The assembly mechanism includes a pressing head located above the corresponding workstation, and an air claw for clamping the inner ring winding assembly is installed in the pressing head.

2. The stator silicon steel sheet heating and pressing equipment according to claim 1 is characterized in that: The heating device includes a first bracket fixed on the top of the left end of the workbench, a first lifting cylinder extending up and down is fixed on the top of the first bracket, a lifting platform is fixed on the end of the piston rod at the lower end of the first lifting cylinder, a heating head is fixed on the right end of the lifting platform, and a heating tube is provided at the lower end of the heating head.

3. The stator silicon steel sheet heating and pressing equipment according to claim 2 is characterized in that: The right side of the upper end of the first bracket is provided with a track extending up and down, and the left end of the lifting platform is slidably matched with the track up and down.

4. The stator silicon steel sheet heating and pressing equipment according to claim 1 is characterized in that: The assembly mechanism includes a second bracket fixed on the top of the rear end of the workbench, a rodless cylinder extending left and right is installed on the upper end of the second bracket, the slide of the rodless cylinder is fixedly connected to a movable table, a second lifting cylinder extending up and down is fixed on the top of the movable table, and the piston rod end of the lower end of the second lifting cylinder is fixedly connected to the pressing head.