Cutting device for manufacturing cast metal parts
By designing an automated rotating mechanism and material pushing system, the problem of manual unloading of the pump shell after cutting is solved, and efficient pump shell collection and unloading is achieved, improving cutting efficiency and reducing pump shell damage.
Patent Information
- Application Number
- CN202421928999.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the prior art, after the pump shell is cut, staff need to unload the material manually, resulting in fatigue during long-term operation and reducing the unloading and cutting efficiency.
A cutting device including a rotating mechanism, a pneumatic clamp, a cutting wheel, a collection box and a material pushing mechanism is designed to automatically collect and unload the material through a motor-driven screw and gear system to reduce manual intervention.
The automatic collection and unloading of the pump casing is realized, the working efficiency is improved, the mutual collision and damage of the pump casing is avoided during the discharge, and the protection effect is enhanced.
Smart Images

Figure CN223044175U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal part cutting equipment, and specifically relates to a cutting device for manufacturing cast metal parts. Background Technique
[0002] The pump casing is an important concept in the field of mechanical engineering and is mainly applied to the design and manufacture of pumps. As the outer wall of the pump, the main function of the pump casing is to separate the low-pressure gas from the atmosphere, and at the same time to separate the pumped medium from the atmosphere to prevent leakage and maintain pressure.
[0003] After the existing pump casings are cast, they are often connected together. In order to avoid subsequent processing, it is necessary to cut the cast pump casings from the gate. After the cutting is completed, the staff needs to manually unload the cut pump casings. The pump casings themselves have a certain weight. After repeated operations for a long time, it will cause the staff to be fatigued, thus reducing the unloading efficiency, and therefore also reducing the cutting efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to solve or at least alleviate the problem in the prior art that the staff needs to manually unload the cut pump casings. The pump casings themselves have a certain weight. After repeated operations for a long time, it will cause the staff to be fatigued, thus reducing the unloading efficiency, and therefore also reducing the cutting efficiency.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device for manufacturing cast metal parts, including a base, a rotating mechanism for driving the pump casing to rotate is arranged on the base, a pneumatic fixture for clamping the pump casing is further arranged on the outer wall of the top of the base, a positioning die for positioning and installing the pump casing is arranged on the rotating mechanism, a cutting wheel for cutting the pump casing is arranged above the positioning die, a long box and a collection box for collecting the pump casing are respectively fixedly installed on the outer wall of the top of the base, a connecting plate is fixedly installed on one outer wall of the collection box, a pushing mechanism is arranged on one outer wall of the collection box, and a moving mechanism for driving the collection box to displace is arranged in the long box;
[0006] The moving mechanism includes a screw rod rotatably installed in the long box, a threaded block is screwed on the screw rod, a mounting plate is fixedly installed on one outer wall of the threaded block, a connecting rod is fixedly installed on one outer wall of the mounting plate, one end of the connecting rod is fixedly connected with the collection box, a first motor is arranged on one side of the long box, and the output end of the first motor passes through one outer wall of the long box through a coupling and is fixedly connected with one end of the screw rod. A partition plate is fixedly installed on the inner wall of the bottom of the collection box, and a plurality of baffle plates are respectively slidably installed in the partition plate.
[0007] With the above technical solution, by controlling the start of the first motor, the output end of the first motor will drive the screw rod to rotate and drive the threaded block to move. The threaded block moves and drives the connecting rod and the collection box fixed to the connecting rod to move. The collection box moves and drives the square connecting plate and the installation box to move, thereby pushing the collection box to move under the positioning mold. Then, when the pump shell is flipped after cutting, the pump shell will fall into the collection box to complete the collection.
[0008] Optionally, a plurality of sliding grooves for sliding installation of the baffle are provided on the outer walls of one side of the collection box and the partition plate.
[0009] With the above technical solution, by providing the sliding grooves, it is convenient for the baffle to be movably installed.
[0010] Optionally, rubber pads for protecting the pump shell are provided on the outer walls of the tops of the plurality of baffles, and the top of the collection box is open.
[0011] With the above technical solution, by providing the rubber pads, a protective effect can be achieved.
[0012] Optionally, a box door is slidably installed on the outer wall of one side of the collection box. The collection box is located under the positioning mold and does not contact it. A support plate is fixedly installed on the outer wall of one side of the long box, and the first motor is fixedly installed on the support plate. A box groove for sliding installation of the threaded block is provided on the outer wall of one side of the long box close to the collection box.
[0013] With the above technical solution, by providing the support plate, the first motor can be fixedly installed.
[0014] Optionally, the pushing mechanism includes an installation box fixedly installed on the outer wall of the bottom of the connecting plate. Two rack plates are slidably installed on the inner wall of the bottom of the installation box. Two gears meshing with the two rack plates are also rotatably installed on the inner wall of the bottom of the installation box, and the two gears also mesh with each other. Push plates corresponding to the two rack plates are respectively fixedly installed on the outer walls of one side of the two rack plates. The push plate is composed of a vertical plate and a plurality of horizontal plates. A second motor is provided on the outer wall of the top of the installation box. The output end of the second motor is fixedly installed with a rotating column, and one end of the rotating column penetrates through the outer wall of the top of the installation box and is fixedly connected to one of the gears.
[0015] With the above technical solution, by controlling the start of the second motor, the output end of the second motor will drive the rotating column and one of the gears to rotate, and drive the other gear to rotate accordingly. Then, it will drive the two rack plates and the two vertical plates to move. The two vertical plates move to push the corresponding plurality of horizontal plates to move and push out the plurality of pump shells, thereby completing the unloading of the pump shells.
[0016] Optionally, a fixing frame is fixedly installed on the outer wall of the top of the installation box, and the second motor is fixedly installed on the fixing frame.
[0017] With the above technical solution, by setting the fixing frame, the second motor can be fixedly installed on it.
[0018] Optionally, a long groove for sliding installation of two rack plates is opened on one outer wall of the installation box, and two pushing ports are symmetrically opened on one outer wall of the collection box, and the two pushing plates are respectively slidably installed in the corresponding pushing ports.
[0019] With the above technical solution, by setting the pushing ports, multiple pump casings can be moved out from the pushing ports.
[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0021] (1) In the present utility model, with the cooperation of components such as the collection box, by controlling the start of the first motor, the output end of the first motor will drive the screw rod to rotate and drive the threaded block to move. The threaded block moves and drives the connecting rod and the collection box fixed to the connecting rod to move. The collection box moves and drives the square connecting plate and the installation box to move, thereby pushing the collection box to move under the positioning die. Then, when the pump casing is flipped after cutting, the pump casing will fall into the collection box to complete the collection. Thus, it is not necessary for the staff to manually carry out the blanking, which improves the working efficiency to a certain extent. And by pushing one of the baffles to move and completing the shielding of two pump casings in the collection box, multiple pump casings can be separated and collected, thereby avoiding the phenomenon that multiple pump casings collide with each other and are damaged during blanking. Therefore, the protection effect during the collection of pump casings is improved.
[0022] (2) In the present utility model, with the cooperation of components such as the pushing plates, by controlling the start of the second motor, the output end of the second motor will drive the rotating column and one of the gears to rotate, and drive the other gear to rotate accordingly. Then, it will drive two rack plates and two vertical plates to move. The two vertical plates move to push the corresponding multiple cross plates to move and push multiple pump casings out, thereby completing the unloading of the pump casings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is the overall structural schematic diagram of the present utility model;
[0024] Figure 2 is the structural schematic diagram of the collection box of the present utility model;
[0025] Figure 3 is the partial expanded structural schematic diagram of the present utility model;
[0026] Figure 4 Schematic diagram of the pusher plate structure of the present utility model;
[0027] Figure 5 Schematic diagram of the rack plate structure of the present utility model.
[0028] In the figure: 1, base; 2, pneumatic fixture; 3, rotating mechanism; 4, positioning die; 5, cutting wheel; 6, long box; 7, collection box; 8, support plate; 9, first motor; 10, screw; 11, threaded block; 12, connecting rod; 13, box groove; 14, box door; 15, baffle; 16, sliding groove; 17, partition plate; 18, installation box; 19, pushing port; 20, pusher plate; 201, vertical plate; 202, horizontal plate; 21, long groove; 22, rack plate; 23, gear; 24, rotating column; 25, second motor; 26, fixing frame; 27, mounting plate; 28, connecting plate. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Please refer to Figure 1 , a cutting device for manufacturing cast metal parts, including a base 1, a rotating mechanism 3 provided on the base 1 for driving the pump shell to rotate, a pneumatic fixture 2 for clamping the pump shell is further provided on the outer wall of the top of the base 1, a positioning die 4 for positioning and installing the pump shell is provided on the rotating mechanism 3, and a cutting wheel 5 for cutting the pump shell is provided above the positioning die 4. The pneumatic fixture 2, the rotating mechanism 3, the positioning die 4, and the cutting wheel 5 are all existing mature technical products, so the specific structures and usage processes are not elaborated too much.
[0031] It further includes a long box 6 fixedly installed on the base 1, a collection box 7 for collecting the pump shell, a connecting plate 28 fixedly installed on the outer wall of one side of the collection box 7, a pushing mechanism provided on the outer wall of one side of the collection box 7, and a moving mechanism provided in the long box 6 and used for driving the collection box 7 to move.
[0032] The moving mechanism includes a screw rod 10 rotatably installed in a long box 6, a threaded block 11 screwed onto the screw rod 10, a mounting plate 27 fixedly installed on the outer wall of one side of the threaded block 11, a connecting rod 12 fixedly installed on the mounting plate 27, a collection box 7 fixedly installed at one end of the connecting rod 12, a support plate 8 fixedly installed on one side of the long box 6, a first motor 9 fixedly installed on the support plate 8, the screw rod 10 fixedly installed on the output end of the first motor 9, a partition plate 17 fixedly installed on the inner wall of the bottom of the collection box 7, sliding grooves 16 opened on the collection box 7 and the partition plate 17 for slidingly installing a baffle 15, and rubber pads provided on multiple baffles 15 for protection; the long box 6 is fixed to the base 1 by bolts, facilitating disassembly, installation and maintenance.
[0033] During use, by controlling the start of the first motor 9, the output end of the first motor 9 will drive the screw rod 10 to rotate and drive the threaded block 11 to move. The threaded block 11 moves and drives the connecting rod 12 and the collection box 7 fixed to the connecting rod 12 to move. The collection box 7 moves and drives the square connecting plate 28 and the installation box 18 to move, so as to push the collection box 7 to move under the positioning die 4. Then, when the pump shell is flipped after being cut, the pump shell will fall into the collection box 7 to complete the collection.
[0034] Specifically, please refer to Figure 2 、 Figure 4 、 Figure 5 The pushing mechanism includes an installation box 18 fixedly installed on the outer wall of the bottom of the connecting plate 28, a box door 14 slidingly installed on one side of the collection box 7, a box groove 13 opened for slidingly installing the threaded block 11, two rack plates 22 slidingly installed on the inner wall of the bottom of the installation box 18, two gears 23 rotatably installed on the inner wall of the bottom of the installation box 18 and meshing with the two rack plates 22, two pushing plates 20 fixedly installed on the outer wall of one side of the two rack plates 22, a long groove 21 opened for the two rack plates 22 to move, a fixing frame 26 provided on the outer wall of the top of the installation box 18, a second motor 25 fixedly installed on the fixing frame 26, a rotating column 24 fixedly installed on the output end of the second motor 25, and one of the gears 23 fixedly connected to one end of the rotating column 24. The pushing plate 20 is composed of a vertical plate 201 and multiple horizontal plates 202 perpendicular to the vertical plate 201, and the multiple horizontal plates 202 are respectively located above the corresponding baffles 15. The lengths of the multiple horizontal plates 202 are the same as the length of the partition plate 17, so as to ensure that the horizontal plates 202 push the pump shells on the baffles 15 to realize discharging, and there is a gap exceeding the length of the pump shell between the initial position of the whole device before use and the pump shell falling point of the horizontal plates 202, so as not to prevent the pump shell from falling on the baffle 15 and facilitating subsequent discharging.
[0035] During use, by controlling the start of the second motor 25, the output end of the second motor 25 will drive the rotating column 24 and one of the gears 23 to rotate, and will also drive the other gear 23 to rotate accordingly. Then, it will drive the two rack plates 22 and the two vertical plates 201 to move. The movement of the two vertical plates 201 will push the corresponding transverse plates 202 to move, and push out multiple pump casings, thereby completing the discharging of the pump casings.
[0036] Specifically, please refer to Figure 3 , and two pushing openings 19 for the movement of the two pushing plates 20 are formed on the outer wall of one side of the collecting box 7. By providing the pushing openings 19, it is convenient for the transverse plate 202 to push the pump casing for blanking.
[0037] Working principle: During use, first insert one end of the pump casing casting onto the positioning die 4 of the rotating mechanism 3, and at the other end, start the pneumatic fixture 2 and clamp the pump casing casting through the pneumatic fixture 2. At this time, the cutting wheel 5 can be used to cut off one side of the pump casing, and then the rotating mechanism 3 drives the turntable on the rotating mechanism 3 to rotate, so that the other side of the pump casing is turned up, and then the gate on the other side of the pump casing can also be cut off, thereby completing the separation and cutting of the two pump casings;
[0038] During the cutting process, by controlling the start of the first motor 9, the output end of the first motor 9 will drive the screw rod 10 to rotate. The rotation of the screw rod 10 will drive the threaded block 11 to move. The movement of the threaded block 11 will drive the connecting rod 12 and the collecting box 7 fixed to the connecting rod 12 to move. The movement of the collecting box 7 will drive the square connecting plate 28 and the installation box 18 to move, thereby pushing the collecting box 7 to move under the positioning die 4. Then, when the pump casing is turned over after the cutting is completed, the pump casing will fall into the collecting box 7 to complete the collection;
[0039] After the collection of the two pump casings is completed, by pushing one of the baffles 15 to move and covering the two pump casings in the collecting box 7, the multiple pump casings can be separated and collected, thereby avoiding the phenomenon that multiple pump casings collide with each other during blanking and are damaged, and thus improving the protection during the collection of the pump casings;
[0040] When it is necessary to discharge the multiple pump casings in the collecting box 7, first open the box door 14, and then control the start of the second motor 25. The output end of the second motor 25 will drive the rotating column 24 and one of the gears 23 to rotate, and will also drive the other gear 23 to rotate accordingly. Then, it will drive the two rack plates 22 and the two vertical plates 201 to move. The movement of the two vertical plates 201 will push the corresponding transverse plates 202 to move, thereby completing the discharging of the pump casings.
[0041] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A cutting device for manufacturing cast metal parts, comprising a base (1), the base (1) being provided with a rotating mechanism (3) for driving a pump housing to rotate, the top outer wall of the base (1) being further provided with a pneumatic clamp (2) for clamping the pump housing, the rotating mechanism (3) being provided with a positioning mold (4) for positioning and installing the pump housing, a cutting wheel (5) for cutting the pump housing being provided above the positioning mold (4), characterized in that: The top outer wall of the base (1) is respectively fixedly mounted with an elongated box (6) and a collection box (7) for collecting pump casings, one side outer wall of the collection box (7) is fixedly mounted with a connecting plate (28), one side outer wall of the collection box (7) is provided with a pushing mechanism, and the elongated box (6) is provided with a moving mechanism for driving the collection box (7) to move; The moving mechanism comprises a screw rod (10) rotatably mounted in a long box (6), a threaded block (11) being threadedly connected to the screw rod (10), a mounting plate (27) being fixedly mounted on one side outer wall of the threaded block (11), a connecting rod (12) being fixedly mounted on the mounting plate (27), one end of the connecting rod (12) being fixedly connected to a collection box (7), a first motor (9) being provided on one side of the long box (6), an output end of the first motor (9) penetrating through one side outer wall of the long box (6) through a coupling and being fixedly connected to one end of the screw rod (10), a partition plate (17) being fixedly mounted on the bottom inner wall of the collection box (7), a plurality of baffles (15) being slidably mounted in the partition plate (17).
2. A cutting device for manufacturing cast metal parts according to claim 1, characterized in that: The outer walls of one side of the collecting box (7) and the partition plate (17) are both provided with a plurality of sliding grooves (16) for slidingly installing the baffle plate (15).
3. A cutting device for manufacturing cast metal parts according to claim 2, characterized in that: The top outer walls of the plurality of baffles (15) are all provided with rubber pads for protecting the pump casing, and the top of the collection box (7) is open.
4. A cutting device for manufacturing cast metal parts according to claim 2, characterized in that: A box door (14) is slidably mounted on one side outer wall of the collection box (7); the collection box (7) is located below the positioning mold (4) and does not contact it; a support plate (8) is fixedly mounted on one side outer wall of the elongated box (6); the first motor (9) is fixedly mounted on the support plate (8); and a box groove (13) for slidingly mounting a threaded block (11) is provided on one side outer wall of the elongated box (6) close to the collection box (7).
5. A cutting device for manufacturing cast metal parts according to claim 1, characterized in that: The pushing mechanism comprises an installation box (18) fixedly mounted on the bottom outer wall of the connecting plate (28), two rack plates (22) being slidably mounted on the bottom inner wall of the installation box (18), two gears (23) being rotatably mounted on the bottom inner wall of the installation box (18) and meshing with the two rack plates (22), and the two gears (23) are also meshing with each other, and corresponding pushing plates (20) are respectively fixedly mounted on one side outer wall of the two rack plates (22), and the pushing plates (20) are composed of a vertical plate (201) and a plurality of horizontal plates (202), and a second motor (25) is provided on the top outer wall of the installation box (18), and a rotating column (24) is fixedly mounted on the output end of the second motor (25), and one end of the rotating column (24) passes through the top outer wall of the installation box (18) and is fixedly connected to one of the gears (23).
6. A cutting device for manufacturing a cast metal part according to claim 5, characterized in that: A fixing frame (26) is fixedly mounted on the top outer wall of the installation box (18), and the second motor (25) is fixedly mounted on the fixing frame (26).
7. A cutting device for manufacturing a cast metal part according to claim 6, characterized in that: An outer wall on one side of the installation box (18) is provided with a long groove (21) for sliding installation of two rack plates (22), and an outer wall on one side of the collection box (7) is symmetrically provided with two push openings (19), and the two push plates (20) are respectively slidably installed in the corresponding push openings (19).