Lens front and back face recognition device for full-automatic refiner

By designing the front and back recognition device of the lens for a fully automatic finishing mill, the cylinder shift, conveyor belt conveyor and storage plate temporary storage are used to realize the automatic identification and sorting of lenses, solving the problem of long waiting time of mechanical suction cups during lens adjustment, and improving the detection speed and process smoothness.

CN223044339UActive Publication Date: 2025-07-01DONGGUAN JINGCHEN OPTICS CO LTD
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Patent Information

Application Number
CN202422219380.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

Before putting it in a fully automatic finishing mill, the lens needs to be manually adjusted, resulting in a long waiting time for the mechanical suction cup and complex programming, which has inconvenience and invalid waiting time.

Method used

A lens front and back recognition device for fully automatic precision mill is designed, including an identification mechanism, a storage mechanism and a cleaning mechanism. The identification mechanism realizes automatic identification and sorting of lenses through cylinder transfer, conveyor belt conveying and storage plate storage; the storage mechanism and cleaning mechanism ensure that the lenses can be directly sorted and placed after identification is completed, making it easier to obtain subsequent mechanical suction cups.

Benefits of technology

It realizes that there is no need to wait for the mechanical suction cup to be picked up after the lens recognition is completed, which speeds up the detection speed, simplifies programming, reduces invalid waiting time, and makes the overall process smoother.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lens front and back recognition, and discloses a lens front and back recognition device for a full-automatic refiner, which comprises a recognition mechanism, the recognition mechanism comprises a base and a recognition head, the recognition head is arranged at the top end of the base and used for detecting flat and convex surfaces of a lens, one side of the base is connected with a track, and an electric sliding block is slidably mounted on the track. An air cylinder is connected to the side, close to the recognition head, of the electric sliding block, a turnover electric rotating disc is connected to the air cylinder, and an electric chuck is connected to one side of the electric rotating disc and used for clamping the lenses, pushing through the air cylinder, conveying through a conveying belt and temporarily storing through a storage plate and a gear plate, so that the lenses can be directly sorted and placed after recognition is completed; compared with the prior art, the device does not need to wait for taking of the mechanical suction cup after recognition is completed, the detection speed is increased, meanwhile, the mechanical suction cup can be taken at a fixed point, and the whole process is smoother.
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Description

Technical Field

[0001] The utility model relates to the technical field of lens front and back identification, in particular to a lens front and back identification device for a full-automatic precision grinding machine. Background Technique

[0002] Optical glass is made by mixing oxides of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium, barium, etc. according to a specific formula, melting at high temperature in a platinum crucible, stirring evenly with ultrasonic waves to remove air bubbles; then cooling slowly for a long time to avoid internal stress in the glass block. The cooled glass block must be measured by optical instruments to check whether its purity, transparency, uniformity, refractive index and dispersion rate meet the specifications.

[0003] Traditional lenses generally have a convex surface on one side and a flat surface on the other side, and the precision grinding tooling used for processing them also has slight differences. Therefore, before being put into a full-automatic precision grinding machine, it is necessary to adjust the front and back sides of the lenses. When adjusting, a front and back identification head and a rotatable fixture are used for operation. After the identification is completed, a mechanical suction cup sucks it into the material. However, if the lens does not need to be adjusted, the waiting time of the mechanical suction cup is short, and if it needs to be adjusted, the waiting time of the mechanical suction cup is long. Among them, not only complex program design is required, but also there is ineffective waiting time, and there is still a certain degree of inconvenience in actual use. Therefore, there is an urgent need for a lens front and back identification device for a full-automatic precision grinding machine to solve the above problems. Content of the Utility Model

[0004] In order to overcome the above technical problems, the purpose of the utility model is to provide a lens front and back identification device for a full-automatic precision grinding machine to solve the problem that before being put into a full-automatic precision grinding machine, it is necessary to adjust the front and back sides of the lenses. When adjusting, a front and back identification head and a rotatable fixture are used for operation. After the identification is completed, a mechanical suction cup sucks it into the material. However, if the lens does not need to be adjusted, the waiting time of the mechanical suction cup is short, and if it needs to be adjusted, the waiting time of the mechanical suction cup is long. Among them, not only complex program design is required, but also there is ineffective waiting time, and there is still a certain degree of inconvenience in actual use.

[0005] The utility model provides the following technical solution: A lens front and back identification device for a full-automatic precision grinding machine, including an identification mechanism. The identification mechanism includes a base and an identification head at its top for detecting the flat and convex surfaces of the lens. One side of the base is connected with a track, and an electric slider is slidably installed on the track. One side of the electric slider close to the identification head is connected with a cylinder, and the cylinder is connected with a rotatable electric turntable. One side of the electric turntable is connected with an electric chuck for clamping the lens. A conveyor belt is connected to the base on one side of the identification head, and the conveying surface of the conveyor belt, the bottom end of the electric chuck and the top end of the identification head are in the same plane;

[0006] Storage mechanism, the storage mechanism includes two symmetric guiding plates, both of the guiding plates are installed at the top of the conveyor belt to form a funnel shape, and a storage plate is installed at the tail end of the guiding plate. The two storage plates are parallel and the distance between them is equal to the diameter of the lens, and a blocking plate is provided at the tail end for blocking the lens.

[0007] Cleaning mechanism, the cleaning mechanism is arranged on the discharging side of the recognition head.

[0008] By implementing the above technical solution, using the cylinder to push, the conveyor belt to convey, and the storage plate and the blocking plate to temporarily store, the lenses can be directly sorted and placed after being recognized, which is convenient for the subsequent mechanical suction cup to pick up. Compared with the prior art, the device does not need to wait for the mechanical suction cup to pick up after recognition, which speeds up the detection speed. At the same time, it also allows the mechanical suction cup to pick up at a fixed point, making the overall process smoother.

[0009] Furthermore, the clamping surface of the electric chuck is designed as an arc surface and is adhered with rubber sheets on the surface.

[0010] By implementing the above technical solution, it is avoided that the lens is damaged by clamping.

[0011] Furthermore, the guiding plate and the base, as well as the storage plate and the guiding plate, are all movably installed by torsion rotating shafts. A limiting hole is opened on the storage plate, and the blocking plate is inserted into the limiting hole.

[0012] By implementing the above technical solution, it is convenient to adjust the distance between the two storage plates, which is applicable to lenses with different diameters.

[0013] Furthermore, a brush strip is connected to the inner wall of the storage plate, and the installation height of the brush strip is equal to the thickness of the lens.

[0014] By implementing the above technical solution, the stability of the lens during placement is improved.

[0015] Furthermore, the cleaning mechanism includes a U-shaped frame, and the U-shaped frame is connected to the discharging side of the conveyor belt. A sponge strip is arranged inside the U-shaped frame, and the sponge strip is attached to the conveying surface of the conveyor belt.

[0016] By implementing the above technical solution, it is convenient to clean the surface of the conveyor belt.

[0017] Furthermore, a spring is connected between the sponge strip and the U-shaped frame, and the number of springs is at least two.

[0018] By implementing the above technical solution, the tightness effect of the fit between the conveying surface of the conveyor belt and the sponge strip is improved.

[0019] The technical effects and advantages of the present utility model:

[0020] 1. The utility model adopts cylinder pushing, conveyor belt conveying, and temporary storage on the storage plate and the blocking plate, so that after the lens recognition is completed, sorting and placing can be directly carried out, which is convenient for subsequent mechanical suction cups to pick up.

[0021] 2. Compared with the prior art, after the recognition of the device of the utility model is completed, there is no need to wait for the mechanical suction cup to pick up, which speeds up the detection speed. At the same time, the mechanical suction cup can pick up at a fixed point, making the overall process smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a right-side top-down three-dimensional schematic diagram of the overall structure of the utility model.

[0023] Figure 2 It is a left-side top-down three-dimensional schematic diagram of the overall structure of the utility model.

[0024] Figure 3 It is a top-down three-dimensional schematic diagram of the separated state of the storage mechanism structure of the utility model.

[0025] Figure 4 It is a top-down three-dimensional schematic diagram of the cleaning mechanism structure of the utility model.

[0026] Reference numerals are: 1, recognition mechanism; 110, base; 111, recognition head; 112, track; 113, electric slider; 114, cylinder; 115, electric turntable; 116, electric chuck; 117, conveyor belt; 2, storage mechanism; 210, guiding plate; 211, storage plate; 212, blocking plate; 213, limiting hole; 214, brush strip; 3, cleaning mechanism; 310, U-shaped frame; 311, sponge strip; 312, spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the drawings in the present utility model.

[0028] Embodiment 1:

[0029] Referring to the drawings in the specification Figures 1-3, the present utility model provides a lens front and back identification device for a full-automatic fine grinding machine, including an identification mechanism 1. The identification mechanism 1 includes a base 110 and an identification head 111 at its top for detecting the flat and convex surfaces of the lens. A track 112 is connected to one side of the base 110, and an electric slider 113 is slidably installed on the track 112. A cylinder 114 is connected to the side of the electric slider 113 close to the identification head 111, and the cylinder 114 is connected to a rotatable electric turntable 115. An electric chuck 116 is connected to one side of the electric turntable 115 for clamping the lens. A conveyor belt 117 is connected to the base 110 on one side of the identification head 111, and the conveying surface of the conveyor belt 117, the bottom end of the electric chuck 116, and the top end of the identification head 111 are in the same plane. The clamping surface of the electric chuck 116 is designed as an arc surface and is adhered with a rubber sheet on the surface;

[0030] A storage mechanism 2, the storage mechanism 2 includes two symmetrically arranged guiding plates 210. Both guiding plates 210 are installed at the top of the conveyor belt 117 to form a funnel shape, and a storage plate 211 is installed at the tail end of the guiding plate 210. The two storage plates 211 are parallel and the distance between them is equal to the diameter of the lens, and a baffle plate 212 is provided at the tail end for blocking the lens. The guiding plate 210 and the base 110, as well as the storage plate 211 and the guiding plate 210, are all movably installed by torsion shafts. A limiting hole 213 is opened on the storage plate 211, and the baffle plate 212 is inserted into the limiting hole 213. A brush strip 214 is connected to the inner wall of the storage plate 211, and the installation height of the brush strip 214 is equal to the thickness of the lens;

[0031] A cleaning mechanism 3, the cleaning mechanism 3 is arranged on the discharging side of the identification head 111.

[0032] During use, a mechanical suction cup places the lens on the top of the identification head 111, so that the identification head 111 identifies its flat and convex surfaces;

[0033] When it is identified as a normal posture, the cylinder 114 is started, so that the electric turntable 115 and the electric chuck 116 move forward, directly pushing the lens onto the conveyor belt 117. Then the lens enters the two storage plates 211 along the guiding plate 210 and is placed in sequence, waiting for the subsequent feeding mechanical suction cup to pick it up, and the cylinder 114 resets and waits for the next identification;

[0034] When it is identified as an abnormal posture, after the electric chuck 116 clamps the lens, the electric slider 113 rises, the electric turntable 115 flips 180 degrees, then the cylinder 114 is started, the electric turntable 115 and the electric chuck 116 move forward. After the electric slider 113 descends, the electric chuck 116 releases, so that the lens moves onto the conveyor belt 117, and finally the cylinder 114 resets and waits for the next identification.

[0035] Embodiment Two:

[0036] Referring to the attached drawings of the specificationFigure 4 In Embodiment 2, the difference from Embodiment 1 is that the cleaning mechanism 3 includes a U-shaped frame 310, and the U-shaped frame 310 is connected to the discharge side of the conveyor belt 117. A sponge strip 311 is arranged inside the U-shaped frame 310, and the sponge strip 311 is in contact with the conveying surface of the conveyor belt 117. A spring 312 is connected between the sponge strip 311 and the U-shaped frame 310, and the number of springs 312 is at least two.

[0037] During use, the spring 312 pushes the sponge strip 311 towards the conveying surface of the conveyor belt 117. When the conveying surface of the conveyor belt 117 rotates, the sponge strip 311 cleans it.

[0038] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model.

Claims

1. A lens front and back surface identification device for a fully automatic fine grinding machine, comprising an identification mechanism (1), wherein the identification mechanism (1) comprises a base (110) and an identification head (111) at its top for detecting the flat and convex surfaces of the lens, characterized in that: One side of the base (110) is connected to a track (112), and an electric slider (113) is slidably mounted on the track (112); the side of the electric slider (113) close to the identification head (111) is connected to a cylinder (114), and the cylinder (114) is connected to a flippable electric turntable (115); one side of the electric turntable (115) is connected to an electric chuck (116) for lens clamping; a conveyor belt (117) is connected to the base (110) on one side of the identification head (111), and the conveying surface of the conveyor belt (117), the bottom end of the electric chuck (116) and the top end of the identification head (111) are in the same plane; A storage mechanism (2), the storage mechanism (2) comprising two symmetrical guide plates (210), the two guide plates (210) being mounted on the top of the conveyor belt (117) to form a funnel shape, and a storage plate (211) being mounted at the tail end of the guide plate (210), the two storage plates (211) being parallel, with a spacing equal to the diameter of the lens, and a stop plate (212) being arranged at the tail end to block the lens; A cleaning mechanism (3), wherein the cleaning mechanism (3) is arranged on the discharge side of the identification head (111).

2. The lens front and back recognition device for a fully automatic fine grinding machine according to claim 1, characterized in that: The clamping surface of the electric clamp (116) is designed to be an arc surface, and a rubber sheet is attached to the surface.

3. The lens front and back recognition device for a fully automatic fine grinding machine according to claim 1, characterized in that: The guide plate (210) and the base (110) as well as the storage plate (211) and the guide plate (210) are all movably mounted using a torsion shaft; a limiting hole (213) is provided on the storage plate (211), and the stop plate (212) is inserted into the limiting hole (213).

4. The lens front and back recognition device for a fully automatic fine grinding machine according to claim 3, characterized in that: A brush strip (214) is connected to the inner wall of the storage plate (211), and the installation height of the brush strip (214) is equal to the thickness of the lens.

5. The lens front and back recognition device for a fully automatic fine grinding machine according to claim 1, characterized in that: The cleaning mechanism (3) comprises a U-shaped frame (310), and the U-shaped frame (310) is connected to the discharge side of the conveyor belt (117), and a sponge strip (311) is arranged on the inner side of the U-shaped frame (310), and the sponge strip (311) is in contact with the conveying surface of the conveyor belt (117).

6. The lens front and back recognition device for a fully automatic fine grinding machine according to claim 5, characterized in that: A spring (312) is connected between the sponge strip (311) and the U-shaped frame (310), and the number of the springs (312) is at least two.