Crystal linear cutting machining table

By integrating vacuum cleaner components and cooling components on the online cutting processing table, the problem of the inability to effectively collect and process crystal cutting waste in the prior art is solved, and better environmental cleanliness, operational safety and dust protection are achieved, and workpieces of different sizes are adapted.

CN223044871UActive Publication Date: 2025-07-01河北省华凯龙科技有限公司
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Patent Information

Application Number
CN202421906341.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-01
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

When cutting crystals, existing wire cutting processing tables cannot effectively collect and process brittle waste chips, resulting in environmental pollution, affecting operation safety, and the fence cannot be completely closed, which has poor dust protection effect.

Method used

A crystalline cutting processing table is designed, which includes a vacuuming assembly to directly collect waste chips generated by the cutting, and to effectively collect and treat dust through a negative press and dust collector box. At the same time, the adjustment components and fixing components are used to adapt to workpieces of different sizes, and the impact of cutting heat on the workpiece is reduced by cooling the assembly.

Benefits of technology

It realizes effective collection and treatment of waste chips, improves the cleanliness and operational safety of the working environment, enhances dust protection, and can adapt to workpieces of different sizes, reducing the thermal impact on the workpiece during cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of crystal wire cutting, in particular to a crystal wire cutting machining table. The technical problems that according to an existing linear cutting machining table, a fence is usually used for shielding a machined workpiece to prevent waste chips from scattering all around, however, the waste chips cannot be collected and treated, follow-up cleaning is inconvenient, and the dustproof effect is not good enough due to the fact that the fence cannot be completely closed are solved. According to the technical scheme, the crystal wire cutting machining table comprises an adjusting assembly, a fixing assembly, a cutting assembly, a dust collection assembly and a cooling assembly; compared with an existing linear cutting machining table, a fence is usually used for shielding machined workpieces to prevent scraps from scattering all around, however, the scraps cannot be collected and treated, follow-up cleaning is inconvenient, and the dustproof effect is not good enough due to the fact that the fence cannot be completely closed; according to the scrap collecting device, generated scraps are directly sucked and collected, so that the scraps are prevented from scattering all around, and the influence on the environment and operators is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of crystal wire cutting, in particular to a crystal wire cutting processing table. Background Art

[0002] A wire cutting processing table, also known as a wire cutting workbench, is a numerical control device based on wire cutting technology, mainly used for cutting, engraving, drilling and other processing operations on various materials. When using the wire cutting processing table to cut crystals, due to the brittle characteristics of the crystals themselves, a large amount of brittle waste chips will be peeled off from the crystals. These waste chips not only pollute the working environment, but also affect the health of operators and may damage the equipment. Currently, the wire cutting processing table usually uses a fence to block the processed workpiece to prevent the waste chips from spreading, but it cannot collect and process the waste chips, which is not convenient for subsequent cleaning. Moreover, since the fence cannot be completely closed, the dust prevention effect is not good enough. Content of the Utility Model

[0003] In order to overcome the problems that the current wire cutting processing table usually uses a fence to block the processed workpiece to prevent the waste chips from spreading, but it cannot collect and process the waste chips, which is not convenient for subsequent cleaning, and since the fence cannot be completely closed, the dust prevention effect is not good enough.

[0004] The technical solution of the utility model is: a crystal wire cutting processing table, which includes a base, an adjusting component, a fixing component, a cutting component, a dust suction component, a cooling component and a workpiece. The adjusting component is arranged above the base, the fixing component is arranged above the adjusting component, the workpiece is arranged above the fixing component, the cutting component is arranged above the base, the cutting component is arranged on one side of the fixing component, the dust suction component is arranged on one side of the cutting component, and the cooling component is arranged above the fixing component.

[0005] Preferably, by setting the adjusting component, the position of the fixing component and the workpiece installed thereon can be adjusted, so as to cooperate with the cutting component to cut the workpiece. By setting the fixing component, the workpiece is fixed and pressed. By setting the cutting component, the workpiece is cut. By setting the dust suction component, the waste chips generated during the cutting operation are collected. By setting the cooling component, the workpiece is cooled during cutting to reduce the influence of the heat generated by cutting on the workpiece.

[0006] Preferably, the adjusting assembly includes a first motor, a first lead screw, a first slide rail, and a first mounting plate. The first slide rail is fixedly installed above the base, and the first mounting plate is arranged above the base. The first mounting plate is slidably connected to the base through the first slide rail. The first motor is fixedly installed on one side of the base. One end of the first lead screw penetrates through the first mounting plate and is fixedly connected to the output end of the first motor, and the other end of the first lead screw is rotatably connected to the base. The first lead screw is threadedly connected to the first mounting plate. By setting the first motor to drive the first lead screw to rotate, the first mounting plate is driven to slide on the base along the first slide rail.

[0007] Preferably, the adjusting assembly further includes a mounting frame, a second motor, a second lead screw, a second slide rail, and a second mounting plate. The second slide rail is fixedly installed above the first mounting plate, and the second mounting plate is arranged above the first mounting plate. The second mounting plate is slidably connected to the first mounting plate through the second slide rail. The mounting frame is fixedly installed on one side of the first mounting plate, and the second motor is fixedly installed on one side of the mounting frame. One end of the second lead screw penetrates through the second mounting plate and is fixedly connected to the output end of the second motor, and the second lead screw is threadedly connected to the second mounting plate. By setting the mounting frame to install the second motor, and by setting the second motor to drive the second lead screw to rotate, the second mounting plate is driven to move on the first mounting plate along the second slide rail.

[0008] Preferably, the fixing assembly includes a carriage, a first mounting strip, a damping slider, a second mounting strip, threaded holes, and locking bolts. The carriage is fixedly installed above the second mounting plate, and the first mounting strip is fixedly installed above the carriage. The damping slider is arranged above the carriage and is slidably connected to the carriage. There are two groups of damping sliders. The second mounting strip is fixedly installed above the damping sliders. Multiple groups of threaded holes are reserved on the surfaces of the first mounting strip and the second mounting strip. There are two groups of locking bolts. One group of locking bolts is threadedly connected to the first mounting strip through the threaded holes, and the other group of locking bolts is threadedly connected to the second mounting strip through the threaded holes. By setting the carriage to install and support the first mounting strip and the second mounting strip, by setting the damping slider, the second mounting strip can be driven to move, so as to adjust the distance between the second mounting strip and the first mounting strip. By installing the locking bolts in different threaded holes, workpieces of different sizes can be locked.

[0009] Preferably, the cutting assembly includes a column, a chute, a wire frame, and a threaded rod. The column is fixedly installed above the base, a chute is opened on one side of the column, the wire frame is arranged on one side of the column, and the wire frame is slidably connected to the column through the chute. The threaded rod penetrates through the column and the wire frame, and the threaded rod is threadedly connected to the wire frame. By setting the column to install the wire frame, and by setting the threaded rod to rotate, the wire frame can be driven to lift on the column through the chute, so as to adapt to the cutting of workpieces of different thicknesses.

[0010] Preferably, the dust collection assembly includes a dust collection box, a negative pressure machine, a first hose, a connecting air duct, and a dust suction port. The dust collection box is fixedly installed above the base, the negative pressure machine is fixedly installed above the dust collection box, the connecting air duct is fixedly installed on one side of the wire frame, one end of the first hose is connected to the dust collection box in a through manner, the other end of the first hose is connected to the connecting air duct in a through manner, the dust suction port is arranged below the connecting air duct, the dust suction port is connected to the connecting air duct in a through manner, and the dust suction port is located on one side of the workpiece. The dust generated by cutting is collected by setting the dust collection box, negative pressure is generated by setting the negative pressure machine and transmitted to the connecting air duct through the first hose, the negative pressure is transmitted to the dust suction port through the first air duct, and the waste chips generated by cutting are sucked through the dust suction port.

[0011] Preferably, the cooling assembly includes a storage tank, a second hose, a pressure pump, a connecting water pipe, and a spray head. The storage tank is fixedly installed above the base, the storage tank is located on one side of the dust collection box, the connecting water pipe is fixedly installed on one side of the wire frame, the spray head is arranged below the connecting water pipe, the spray head is connected to the connecting water pipe in a through manner, one end of the second hose is connected to the storage tank in a through manner, the other end of the second hose is connected to the connecting water pipe in a through manner, and the pressure pump is arranged above the storage tank. The coolant is stored by setting the storage tank, the coolant in the storage tank is pumped into the connecting water pipe through the second hose by setting the pressure pump, the connecting water pipe provides coolant for the spray head, and the workpiece is sprayed with coolant through the spray head, so as to cool the workpiece during cutting.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. Compared with the current wire cutting processing table, which usually uses a fence to shield the processed workpiece to prevent waste chips from scattering, but cannot collect and process the waste chips, it is not convenient for subsequent cleaning, and since the fence cannot be completely closed, the dust prevention effect is not good enough. The present utility model directly sucks and collects the generated waste chips, thereby preventing the waste chips from scattering and affecting the environment and operators.

[0014] 2. The dust generated by cutting is collected by the dust collection box, negative pressure is generated by the negative pressure machine and transmitted to the connecting air duct through the first hose, the negative pressure is transmitted to the dust suction port through the first air duct, and the waste chips generated by cutting are sucked through the dust suction port, and the waste chips are transported to the dust collection box through the connecting air duct and the first hose.

[0015] 3. The second installation strip is driven to slide by the damping slider, so that the distance between the first installation strip and the second installation strip can be adjusted according to the size of the workpiece. The workpiece is installed and fixed by selecting the threaded hole according to the size of the workpiece with the locking bolt, preventing the workpiece from shifting during cutting and being able to adapt to workpieces of different sizes. Description of the Drawings

[0016] Figure 1The figure shows a first three-dimensional structural schematic diagram of the crystal wire cutting processing table of the present utility model;

[0017] Figure 2 The figure shows a second three-dimensional structural schematic diagram of the crystal wire cutting processing table of the present utility model;

[0018] Figure 3 The figure shows a three-dimensional structural schematic diagram of the fixing component of the crystal wire cutting processing table of the present utility model;

[0019] Figure 4 The figure shows a third three-dimensional structural schematic diagram of the crystal wire cutting processing table of the present utility model;

[0020] Explanation of reference numerals: 1, base; 2, adjustment component; 3, fixing component; 4, cutting component; 5, dust suction component; 6, cooling component; 7, workpiece; 201, first motor; 202, first lead screw; 203, first slide rail; 204, first mounting plate; 205, mounting frame; 206, second motor; 207, second lead screw; 208, second slide rail; 209, second mounting plate; 301, carriage; 302, first mounting strip; 303, damping slider; 304, second mounting strip; 305, threaded hole; 306, locking bolt; 401, column; 402, chute; 403, wire frame; 404, threaded rod; 501, dust collection box; 502, negative pressure machine; 503, first hose; 504, connecting air duct; 505, dust suction port; 601, storage tank; 602, second hose; 603, pressure pump; 604, connecting water pipe; 605, spray head. Detailed implementation manners

[0021] The present utility model will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to Figure 1 , the present utility model provides an embodiment: a crystal wire cutting processing table, including a base 1, an adjustment component 2, a fixing component 3, a cutting component 4, a dust suction component 5, a cooling component 6 and a workpiece 7. The adjustment component 2 is arranged above the base 1, the fixing component 3 is arranged above the adjustment component 2, the workpiece 7 is arranged above the fixing component 3, the cutting component 4 is arranged above the base 1, the cutting component 4 is arranged on one side of the fixing component 3, the dust suction component 5 is arranged on one side of the cutting component 4, and the cooling component 6 is arranged above the fixing component 3.

[0023] Please refer to Figures 2 - 3, in this embodiment, the adjusting assembly 2 includes a first motor 201, a first lead screw 202, a first slide rail 203 and a first mounting plate 204. The first slide rail 203 is fixedly installed above the base 1. The first mounting plate 204 is arranged above the base 1. The first mounting plate 204 is slidably connected to the base 1 through the first slide rail 203. The first motor 201 is fixedly installed on one side of the base 1. One end of the first lead screw 202 passes through the first mounting plate 204 and is fixedly connected to the output end of the first motor 201. The other end of the first lead screw 202 is rotatably connected to the base 1. The first lead screw 202 is threadedly connected to the first mounting plate 204. By setting the first motor 201 to drive the first lead screw 202 to rotate, the first mounting plate 204 is driven to slide on the base 1 along the first slide rail 203. The adjusting assembly 2 further includes a mounting bracket 205, a second motor 206, a second lead screw 207, a second slide rail 208 and a second mounting plate 209. The second slide rail 208 is fixedly installed above the first mounting plate 204. The second mounting plate 209 is arranged above the first mounting plate 204. The second mounting plate 209 is slidably connected to the first mounting plate 204 through the second slide rail 208. The mounting bracket 205 is fixedly installed on one side of the first mounting plate 204. The second motor 206 is fixedly installed on one side of the mounting bracket 205. One end of the second lead screw 207 passes through the second mounting plate 209. One end of the second lead screw 207 is fixedly connected to the output end of the second motor 206. The second lead screw 207 is threadedly connected to the second mounting plate 209. By setting the mounting bracket 205 to mount the second motor 206, and by setting the second motor 206 to drive the second lead screw 207 to rotate, the second mounting plate 209 is driven to move on the first mounting plate 204 along the second slide rail 208. The fixing assembly 3 includes a carriage 301, a first mounting strip 302, a damping slider 303, a second mounting strip 304, a threaded hole 305 and a locking bolt 306. The carriage 301 is fixedly installed above the second mounting plate 209. The first mounting strip 302 is fixedly installed above the carriage 301. The damping slider 303 is arranged above the carriage 301. The damping slider 303 is slidably connected to the carriage 301. There are two groups of damping sliders 303. The second mounting strip 304 is fixedly installed above the damping slider 303. Multiple groups of threaded holes 305 are reserved on the surfaces of the first mounting strip 302 and the second mounting strip 304. There are two groups of locking bolts 306. One group of locking bolts 306 is threadedly connected to the first mounting strip 302 through the threaded hole 305. The other group of locking bolts 306 is threadedly connected to the second mounting strip 304 through the threaded hole 305. By setting the carriage 301 to mount and support the first mounting strip 302 and the second mounting strip 304, by setting the damping slider 303, the second mounting strip 304 can be driven to move, so as to adjust the distance between the second mounting strip 304 and the first mounting strip 302. By setting the locking bolts 306 to be installed in different threaded holes 305, workpieces 7 of different sizes can be locked.The cutting assembly 4 includes a column 401, a chute 402, a wire frame 403 and a threaded rod 404. The column 401 is fixedly installed above the base 1. A chute 402 is formed on one side of the column 401. The wire frame 403 is arranged on one side of the column 401. The wire frame 403 is slidably connected to the column 401 through the chute 402. The threaded rod 404 passes through the column 401 and the wire frame 403, and the threaded rod 404 is threadedly connected to the wire frame 403. By providing the column 401 to install the wire frame 403, and by rotating the threaded rod 404, the wire frame 403 can be driven to lift on the column 401 through the chute 402, so as to adapt to the cutting of workpieces 7 with different thicknesses.

[0024] Please refer to Figure 4 In this embodiment, the dust collection assembly 5 includes a dust collection box 501, a negative pressure machine 502, a first hose 503, a connecting air duct 504 and a dust suction port 505. The dust collection box 501 is fixedly installed above the base 1. The negative pressure machine 502 is fixedly installed above the dust collection box 501. The connecting air duct 504 is fixedly installed on one side of the wire frame 403. One end of the first hose 503 is connected to the dust collection box 501 in a through manner, and the other end of the first hose 503 is connected to the connecting air duct 504 in a through manner. The dust suction port 505 is arranged below the connecting air duct 504, and the dust suction port 505 is connected to the connecting air duct 504 in a through manner. The dust suction port 505 is located on one side of the workpiece 7. By providing the dust collection box 501 to collect the dust generated by cutting, by providing the negative pressure machine 502 to generate negative pressure and transmit it to the connecting air duct 504 through the first hose 503, by providing the first air duct to transmit the negative pressure to the dust suction port 505, and by providing the dust suction port 505 to suck the waste chips generated by cutting; The cooling assembly 6 includes a storage tank 601, a second hose 602, a pressure pump 603, a connecting water pipe 604 and a nozzle 605. The storage tank 601 is fixedly installed above the base 1. The storage tank 601 is located on one side of the dust collection box 501. The connecting water pipe 604 is fixedly installed on one side of the wire frame 403. The nozzle 605 is arranged below the connecting water pipe 604, and the nozzle 605 is connected to the connecting water pipe 604 in a through manner. One end of the second hose 602 is connected to the storage tank 601 in a through manner, and the other end of the second hose 602 is connected to the connecting water pipe 604 in a through manner. The pressure pump 603 is arranged above the storage tank 601. By providing the storage tank 601 to store the coolant, by providing the pressure pump 603 to pump the coolant in the storage tank 601 into the connecting water pipe 604 through the second hose 602, by providing the connecting water pipe 604 to supply the coolant to the nozzle 605, and by providing the nozzle 605 to spray the coolant on the workpiece 7, so as to cool the workpiece 7 during the cutting operation.

[0025] When working, the damping slider 303 is used to drive the second mounting strip 304 to slide, so as to adjust the distance between the first mounting strip 302 and the second mounting strip 304 according to the size of the workpiece 7. The locking bolt 306 is used to select the threaded hole 305 according to the size of the workpiece 7 to install and fix the workpiece 7.

[0026] The height of the wire frame 403 is adjusted according to the thickness of the workpiece 7 by using the threaded rod 404. The first motor 201 is used to drive the first lead screw 202 to rotate, so as to drive the first mounting plate 204 to move. The second motor 206 is used to drive the second lead screw 207 to rotate, so as to drive the second mounting plate 209 to move and adjust the position of the workpiece 7, which is convenient for cutting.

[0027] The coolant inside the storage tank 601 is extracted by the pressure pump 603 and delivered to the nozzle 605 through the connecting water pipe 604. The nozzle 605 is used to spray the coolant on the workpiece 7 to cool the workpiece 7 and prevent the heat generated by cutting from affecting the workpiece 7.

[0028] The negative pressure machine 502 is used to generate negative pressure. The connecting air duct 504 is used to provide negative pressure to the dust suction port 505. The dust suction port 505 is used to suck the waste chips generated during the cutting process and convey them to the dust collection box 501 through the connecting air duct 504.

[0029] Through the above steps, the adjustment component 2 can be used to adjust the position of the fixing component 3 and the workpiece 7 mounted thereon, so as to cooperate with the cutting component 4 to cut the workpiece 7. The fixing component 3 is used to fix and press the workpiece 7. The cutting component 4 is used to cut the workpiece 7. The dust suction component 5 is used to collect the waste chips generated during the cutting operation. The cooling component 6 is used to cool the workpiece 7 during cutting to reduce the influence of the heat generated by cutting on the workpiece 7.

[0030] The embodiments of the present invention have been described in detail above with reference to the drawings. However, the present invention is not limited to the above embodiments. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art.

Claims

1. A crystal wire cutting processing platform, comprising a base (1); characterized in that: The invention also comprises an adjusting component (2), a fixing component (3), a cutting component (4), a dust collecting component (5), a cooling component (6) and a workpiece (7); the adjusting component (2) is arranged above the base (1); the fixing component (3) is arranged above the adjusting component (2); the workpiece (7) is arranged above the fixing component (3); the cutting component (4) is arranged above the base (1); the cutting component (4) is arranged on one side of the fixing component (3); the dust collecting component (5) is arranged on one side of the cutting component (4); and the cooling component (6) is arranged above the fixing component (3).

2. A crystal wire cutting processing platform according to claim 1, characterized in that: The adjustment assembly (2) comprises a first motor (201), a first lead screw (202), a first slide rail (203) and a first mounting plate (204); the first slide rail (203) is fixedly mounted above the base (1); the first mounting plate (204) is arranged above the base (1); the first mounting plate (204) is slidably connected to the base (1) via the first slide rail (203); the first motor (201) is fixedly mounted on one side of the base (1); the first lead screw (202) passes through the first mounting plate (204); one end of the first lead screw (202) is fixedly connected to the output end of the first motor (201); the other end of the first lead screw (202) is rotatably connected to the base (1); and the first lead screw (202) is threadedly connected to the first mounting plate (204).

3. A crystal wire cutting processing platform according to claim 2, characterized in that: The adjustment component (2) also includes a mounting frame (205), a second motor (206), a second lead screw (207), a second slide rail (208) and a second mounting plate (209), wherein the second slide rail (208) is fixedly mounted above the first mounting plate (204), the second mounting plate (209) is arranged above the first mounting plate (204), the second mounting plate (209) is slidably connected to the first mounting plate (204) via the second slide rail (208), the mounting frame (205) is fixedly mounted on one side of the first mounting plate (204), the second motor (206) is fixedly mounted on one side of the mounting frame (205), the second lead screw (207) passes through the second mounting plate (209), one end of the second lead screw (207) is fixedly connected to the output end of the second motor (206), and the second lead screw (207) is threadedly connected to the second mounting plate (209).

4. A crystal wire cutting processing platform according to claim 3, characterized in that: The fixing assembly (3) comprises a slide (301), a first mounting bar (302), a damping slider (303), a second mounting bar (304), a threaded hole (305) and a locking bolt (306); the slide (301) is fixedly mounted above the second mounting plate (209); the first mounting bar (302) is fixedly mounted above the slide (301); the damping slider (303) is arranged above the slide (301); the damping slider (303) is slidably connected to the slide (301); and the damping slider (303) is slidably connected to the slide (301); The slider (303) is provided with two groups, the second mounting bar (304) is fixedly installed above the damping slider (303), multiple groups of threaded holes (305) are reserved on the surfaces of the first mounting bar (302) and the second mounting bar (304), and two groups of locking bolts (306) are provided, one group of locking bolts (306) is threadedly connected to the first mounting bar (302) through the threaded holes (305), and the other group of locking bolts (306) is threadedly connected to the second mounting bar (304) through the threaded holes (305).

5. The crystal wire cutting processing platform according to claim 1, characterized in that: The cutting assembly (4) comprises a column (401), a slide groove (402), a wire rack (403) and a threaded rod (404); the column (401) is fixedly installed above the base (1); a slide groove (402) is provided on one side of the column (401); the wire rack (403) is arranged on one side of the column (401); the wire rack (403) is slidably connected to the column (401) through the slide groove (402); the threaded rod (404) passes through the column (401) and the wire rack (403); and the threaded rod (404) is threadedly connected to the wire rack (403).

6. A crystal wire cutting processing platform according to claim 5, characterized in that: The dust collection assembly (5) comprises a dust collection box (501), a negative pressure machine (502), a first hose (503), a connecting air duct (504) and a dust collection port (505); the dust collection box (501) is fixedly installed above the base (1); the negative pressure machine (502) is fixedly installed above the dust collection box (501); the connecting air duct (504) is fixedly installed on one side of the wire rack (403); one end of the first hose (503) is connected to the dust collection box (501); the other end of the first hose (503) is connected to the connecting air duct (504); the dust collection port (505) is arranged below the connecting air duct (504); the dust collection port (505) is connected to the connecting air duct (504); and the dust collection port (505) is located on one side of the workpiece (7).

7. The crystal wire cutting processing platform according to claim 5, characterized in that: The cooling assembly (6) comprises a storage box (601), a second hose (602), a pressure pump (603), a connecting water pipe (604) and a nozzle (605); the storage box (601) is fixedly installed above the base (1); the storage box (601) is located on one side of the dust collecting box (501); the connecting water pipe (604) is fixedly installed on one side of the wire rack (403); the nozzle (605) is arranged below the connecting water pipe (604); the nozzle (605) is connected to the connecting water pipe (604); one end of the second hose (602) is connected to the storage box (601); the other end of the second hose (602) is connected to the connecting water pipe (604); and the pressure pump (603) is arranged above the storage box (601).