Traditional Chinese medicinal material tabletting and forming device
By designing a tableting molding device for Chinese medicinal materials including a treatment box, dosing box, tableting assembly and molding assembly, the tableting instability and equipment wear caused by unscreened Chinese medicinal materials is solved, and the difference in uniform material particle size and tablet weight is reduced, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202521016917.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2035-05-22
AI Technical Summary
The existing Chinese medicinal tableting molding technology is difficult to adapt to unselected Chinese medicinal materials, resulting in large differences in material particle size and uneven properties, which can easily cause unstable material filling volume during tableting, the weight difference of tablets exceeds the limit, and foreign matter such as impurities and hard blocks can easily wear the tableting mold, shortening the service life of the equipment.
A Chinese medicinal material tableting molding device is designed, including a treatment box, a dosing box, a tableting assembly and a molding assembly. The processing box is equipped with a screening net and a vibration motor for screening the raw materials of Chinese medicinal materials; the dosing box is connected to the processing box through a connecting pipe to realize the quantitative transportation of materials; the tablet pressing assembly includes a servo cylinder and a pressure plate for pressing the material into pieces; the molding assembly includes a base plate, a mold and an electric push rod for molding and collecting tablets.
Through the combination of screening net and vibration motor, coarse particles, agglomerates and fibrous impurities can be effectively separated, ensuring uniform particle size of the material, reducing the risk of sheet weight difference exceeding the limit; at the same time, through real-time monitoring and control of the first and second weighing sensors, screening efficiency is optimized and equipment service life is extended.
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Figure CN223045258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tablet presses, in particular to a tablet pressing and forming device for traditional Chinese medicine materials. Background Technique
[0002] In the process of modernization of traditional Chinese medicine, the tablet pressing and forming technology of traditional Chinese medicine materials, as a key link to improve the convenience and stability of drug administration, has always been a research hotspot. During the production of tablets, it is necessary to use forming tools to press the drug raw materials into tablets.
[0003] In the related technology, the method of pressing traditional Chinese medicine materials into tablets is to input the raw materials into the die holes, and then use the upper and lower pressing dies to press into the die holes respectively to press the raw materials into tablets; it lacks adaptability to unselected traditional Chinese medicine raw materials and often faces many problems: one is that the particle size of the materials varies greatly and the properties are uneven, which easily leads to unstable material filling amount during the tablet pressing process, resulting in overweight difference of tablets exceeding the limit; the other is that foreign matters such as impurities and hard lumps that may be mixed in the medicinal materials are likely to wear the tablet pressing die, shorten the service life of the equipment, and even cause equipment failures. Therefore, the technical personnel in this field provide a tablet pressing and forming device for traditional Chinese medicine materials to solve the problems raised in the above background technique. Content of the Utility Model
[0004] The purpose of the utility model is to provide a tablet pressing and forming device for traditional Chinese medicine materials to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] A tablet pressing and forming device for traditional Chinese medicine materials, comprising:
[0007] A workbench, on which a support frame is connected through a transportation mechanism, one end of the support frame is provided with a tablet pressing component, the other end of the support frame is provided with a medicine adding mechanism, a controller is installed on the support frame, and a forming component is installed on the workbench;
[0008] The medicine adding mechanism includes a treatment box and a medicine adding box, a baffle cover is threadedly connected to the treatment box, a screening net is connected in the treatment box through a clamping component, a high-speed camera is installed in the treatment box, a connecting pipe is provided at the lower end of the medicine adding box, the connecting pipe penetrates through the upper end of the treatment box, a blanking component is installed on the connecting pipe, a plurality of discharging pipes are installed at the lower end of the medicine adding box, and a plurality of electric control valves are installed on the discharging pipes.
[0009] Preferably, the tablet pressing component includes a servo electric cylinder, the servo electric cylinder is fixedly installed on the support frame, and the output end of the servo electric cylinder is connected with a pressing plate, and a pressing rod is provided on the pressing plate.
[0010] Preferably, the forming assembly includes a bottom plate, a mold, and an electric push rod. The bottom plate is arranged on the workbench, the electric push rod is installed on the workbench, connecting plates are fixedly arranged on both sides of the mold, and the output end of the electric push rod is connected to the connecting plate. A plurality of pressing holes are formed in the mold, the pressing rod can penetrate through the pressing holes, and the mold is in contact connection with the bottom plate.
[0011] Preferably, vibration motors are fixedly installed on both sides of the treatment tank, and a buffer assembly is arranged between the treatment tank and the chemical addition tank.
[0012] Preferably, the engaging assembly includes a mounting ring, a moving member, a first return spring, a push rod, a second return spring, and an engaging plate. The engaging plate is fixedly connected to both sides of the screening net. A connecting groove is formed in the mounting ring, a through groove is formed on one side of the connecting groove, the first return spring is installed in the connecting groove, and the other end of the first return spring is connected to the moving member. The second return spring is sleeved on the push rod, a push handle is arranged on the push rod, and both ends of the second return spring are respectively connected to the push handle and the mounting ring. A through hole for the push rod to penetrate through is formed on one side of the connecting groove.
[0013] Preferably, a fixing ring is installed in the treatment tank, and a plurality of first weighing sensors are installed between the fixing ring and the mounting ring.
[0014] Preferably, the blanking assembly includes a servo motor, a rotating rod, a turntable, a second weighing sensor, and a receiving plate. The servo motor is installed on the treatment tank through a mounting plate, and the output end of the servo motor is connected to the rotating rod. One end of the rotating rod penetrating through the treatment tank is connected to the turntable, and the second weighing sensor is installed between the receiving plate and the turntable.
[0015] Preferably, a clamping groove is formed on the workbench, and a medicine receiving cover is clamped in the clamping groove.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] 1. The treatment tank of the present utility model is equipped with a screening net and vibration motors, which can screen the un-screened traditional Chinese medicine raw materials, effectively separate coarse particles, lumps, and fibrous impurities, ensure that the particle size of the materials entering the tablet pressing is uniform, and reduce the risk of exceeding the limit of tablet weight difference.
[0018] 2. The arrangement of the first weighing sensor and the second weighing sensor in the present utility model can monitor the weight of the materials entering and leaving the screening device per unit time in real time, calculate the screening efficiency, and replace the screening net or adjust the vibration frequency of the vibration motor according to the powder screening efficiency. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of a traditional Chinese medicine tablet pressing and forming device in an embodiment of the present application;
[0020] Figure 2 This is a schematic cross-sectional view of a Chinese herbal medicine tablet pressing and forming device in an embodiment of the present application;
[0021] Figure 3 is Figure 2 the enlarged view at position A in
[0022] Figure 4 This is a schematic cross-sectional view of a connecting groove of a Chinese herbal medicine tablet pressing and forming device in an embodiment of the present application;
[0023] Figure 5 is Figure 4 the enlarged view at position B in
[0024] In the figure: 1, workbench; 2, support frame; 3, controller; 4, processing box; 5, medicine adding box; 6, cover; 7, screening net; 8, high-speed camera; 9, connecting pipe; 10, discharge pipe; 11, electric control valve; 12, servo electric cylinder; 13, pressing plate; 14, pressing rod; 15, bottom plate; 16, mold; 17, electric push rod; 18, connecting plate; 19, pressing hole; 20, vibration motor; 21, mounting ring; 22, moving part; 23, first return spring; 24, push rod; 25, second return spring; 26, clamping plate; 27, connecting groove; 28, through groove; 29, push handle; 30, through hole; 31, fixed ring; 32, first weighing sensor; 33, servo motor; 34, rotating rod; 35, turntable; 36, second weighing sensor; 37, receiving plate; 38, clamping groove; 39, medicine receiving cover. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Please refer to Figures 1 - 5 , the present invention provides a technical solution:
[0027] A Chinese herbal medicine tablet pressing and forming device includes:
[0028] Workbench 1, on which a support frame 2 is connected through a transportation mechanism. The transportation mechanism includes a driving motor, two threaded rods, two pulleys and a transmission belt. The driving motor is fixedly installed on the workbench and its output shaft is connected to one of the pulleys. The two pulleys drive the two threaded rods to rotate through the transmission belt. The two threaded rods are connected to the support frame 2. One end of the support frame 2 is equipped with a pressing component. The pressing component includes a servo electric cylinder 12. The servo electric cylinder 12 is fixedly installed on the support frame 2, and the output end of the servo electric cylinder 12 is connected to a pressing plate 13. A pressing rod 14 is provided on the pressing plate 13;
[0029] The other end of the support frame 2 is equipped with a medicine adding mechanism. A forming component is installed on the workbench 1. The forming component includes a bottom plate 15, a mold 16 and an electric push rod 17. The bottom plate 15 is arranged on the workbench 1. The electric push rod 17 is installed on the workbench 1. Connecting plates 18 are fixedly provided on both sides of the mold 16, and the output end of the electric push rod 17 is connected to the connecting plate 18. A number of pressing holes 19 are formed in the mold 16. The pressing rod 14 can penetrate through the pressing holes 19. The mold 16 is in contact connection with the bottom plate 15;
[0030] Furthermore, a clamping groove 38 is formed on the workbench 1, and a medicine receiving cover 39 is clamped in the clamping groove 38.
[0031] When the pressing holes 19 of the mold 16 are filled with materials, the controller 3 controls the transportation mechanism to drive the support frame 2 to move, so that the pressing plate 13 moves to the upper end of the mold 16. Then the controller 3 controls the servo electric cylinder 12 to start. The output end of the servo electric cylinder 12 drives the pressing plate 13 and the pressing rod 14 to move downward. The pressing rod 14 penetrates through the pressing holes 19 and applies pressure to the materials in the pressing holes 19 to press the materials into sheets;
[0032] The controller 3 controls the electric push rod 17 to start. The electric push rod 17 pushes the connecting plate 18. The connecting plate 18 drives the mold 16 to move. The mold 16 is separated from the bottom plate 15, so that the formed tablets fall out of the mold 16 and into the medicine receiving cover 39 in the clamping groove 38 on the workbench 1, completing a tablet pressing and forming process. The medicine receiving cover 39 can collect the formed tablets.
[0033] The medicine adding mechanism includes a treatment box 4 and a medicine adding box 5. A cover 6 is threadedly connected to the treatment box 4. A screening mesh 7 is connected to the inside of the treatment box 4 through a clamping component. A high-speed camera 8 is installed inside the treatment box 4. A connecting pipe 9 is provided at the lower end of the treatment box 4. The connecting pipe 9 penetrates through the upper end of the medicine adding box 5. A blanking component is installed on the connecting pipe 9. The blanking component includes a servo motor 33, a rotating rod 34, a turntable 35, a second weighing sensor 36 and a material receiving plate 37. The servo motor 33 is installed on the treatment box 4 through a mounting plate, and the output end of the servo motor 33 is connected to the rotating rod 34. One end of the rotating rod 34 passing through the treatment box 4 is connected to the turntable 35. The second weighing sensor 36 is installed between the material receiving plate 37 and the turntable 35. A number of discharge pipes 10 are installed at the lower end of the medicine adding box 5. A number of electric control valves 11 are installed on the discharge pipes 10; Vibration motors 20 are fixedly installed on both sides of the treatment box 4. A buffer component is provided between the treatment box 4 and the medicine adding box 5. The buffer component includes a first connecting rod and a second connecting rod. The first connecting rod and the second connecting rod are respectively connected to the treatment box 4 and the medicine adding box 5. An installation groove is provided on the second connecting rod. A vibration spring is installed in the installation groove. The other end of the vibration spring is connected to the first connecting rod. When the treatment box 4 vibrates, the first connecting rod presses down the vibration spring, reducing the influence of the vibration of the treatment box 4 on the medicine adding box 5.
[0034] Open the cover 6 of the treatment box 4, put the un-screened traditional Chinese medicine raw materials into the treatment box 4, then tighten the cover 6, start the controller 3. The controller 3 controls the vibration motor 20 to start working. The vibration motor 20 drives the treatment box 4 to vibrate, making the materials continuously roll and move on the screening mesh 7. The screening mesh 7 screens the materials. Coarse particles, lumps and impurities are intercepted above the screening mesh 7. The materials meeting the particle size requirements pass through the screening mesh 7 and fall to the bottom of the treatment box 4. The high-speed camera 8 installed inside the treatment box 4 conducts real-time shooting and monitoring on the working state of the screening mesh 7, and can timely capture whether the screening mesh 7 is blocked;
[0035] The controller 3 controls the servo motor 33 to start. The servo motor 33 drives the rotating rod 34 to drive the turntable 35 to rotate, thereby controlling the traditional Chinese medicine in the treatment box 4 to be transported to the medicine adding box 5 through the connecting pipe 9;
[0036] The materials in the medicine adding box 5 are transported to the pressing holes 19 of the mold 16 through the discharge pipes 10 and the electric control valves 11. The controller 3 controls the opening and closing time of the electric control valves 11 according to the requirements of tablet pressing to achieve quantitative transportation of the materials.
[0037] Specifically, the engaging component includes an installation ring 21, a moving member 22, a first return spring 23, a push rod 24, a second return spring 25, and an engaging plate 26. The engaging plate 26 is fixedly connected to both sides of the screening mesh 7. A connection groove 27 is formed on the installation ring 21. A through groove 28 is formed on one side of the connection groove 27. The first return spring 23 is installed in the connection groove 27, and the other end of the first return spring 23 is connected to the moving member 22. The second return spring 25 is sleeved on the push rod 24. A push handle 29 is provided on the push rod 24. Both ends of the second return spring 25 are respectively connected to the push handle 29 and the installation ring 21. A through hole 30 for the push rod 24 to penetrate is formed on one side of the connection groove 27. A fixing ring 31 is installed in the processing box 4, and a number of first weighing sensors 32 are installed between the fixing ring 31 and the installation ring 21.
[0038] When disassembling the screening mesh 7, press the push handle 29, the push rod 24 is pressed down, and the push rod 24 is in contact connection with the inclined surface at one end of the moving member 22, which can push the moving member 22 to move. Then, pull the pull rod on the screening mesh 7 to move the engaging plate 26 out of the through groove 28. When installing the screening mesh 7, press down the screening mesh 7, and the engaging plates 26 on both sides of the screening mesh 7 penetrate the through groove 28. The engaging plates 26 are in contact connection with the inclined surface at the other end of the moving member 22, which can push the moving member 22 to move. The moving member 22 compresses the first return spring 23. When the engaging plate 26 is completely engaged in the through groove 28, the first return spring 23 releases elastic potential energy to push the moving member 22 to move, so that the moving member 22 is engaged with the engaging plate 26.
[0039] The first weighing sensor 32 can monitor the feeding amount per unit time in real time, and the second weighing sensor 36 can monitor the discharging amount per unit time in real time. By comparing the feeding amount and the discharging amount per unit time, the screening efficiency is calculated. The control system calculates the screening efficiency in real time according to the data fed back by the sensors and dynamically adjusts the screening parameters. The calculation formula: Screening efficiency (%) = (discharging amount / feeding amount) × 100%.
[0040] In the above embodiment, a controller 3 is installed on the support frame 2, and the controller 3 is electrically connected to the electric control valve 11, the high-speed camera 8, the servo electric cylinder 12, the electric push rod 17, the vibration motor 20, the first weighing sensor 32, the servo motor 33, and the second weighing sensor 36 respectively.
[0041] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tablet pressing and forming device for traditional Chinese medicinal materials, characterized in that, Including: A workbench (1), on which a support frame (2) is connected through a transportation mechanism. One end of the support frame (2) is equipped with a tablet pressing assembly, the other end of the support frame (2) is equipped with a medicine adding mechanism, a controller (3) is installed on the support frame (2), and a forming assembly is installed on the workbench (1). The medicine adding mechanism includes a treatment box (4) and a medicine adding box (5). A cover (6) is threadedly connected to the treatment box (4). A screening net (7) is connected in the treatment box (4) through a clamping assembly. A high-speed camera (8) is installed in the treatment box (4). A connecting pipe (9) is provided at the lower end of the medicine adding box (5). The connecting pipe (9) penetrates through the upper end of the treatment box (4). A blanking assembly is installed on the connecting pipe (9). A number of discharge pipes (10) are installed at the lower end of the medicine adding box (5), and a number of electric control valves (11) are installed on the discharge pipes (10).
2. The tablet pressing and forming device for traditional Chinese medicinal materials according to claim 1, wherein: The tablet pressing assembly includes a servo electric cylinder (12). The servo electric cylinder (12) is fixedly installed on the support frame (2), and the output end of the servo electric cylinder (12) is connected to a pressing plate (13). A pressing rod (14) is provided on the pressing plate (13).
3. The Chinese medicinal material tablet pressing and forming device according to claim 2, wherein: The forming assembly includes a bottom plate (15), a mold (16) and an electric push rod (17). The bottom plate (15) is arranged on the workbench (1). The electric push rod (17) is installed on the workbench (1). Connecting plates (18) are fixedly provided on both sides of the mold (16), and the output end of the electric push rod (17) is connected to the connecting plate (18). A number of pressing holes (19) are provided on the mold (16). The pressing rod (14) can penetrate through the pressing holes (19). The mold (16) is in contact connection with the bottom plate (15).
4. A traditional Chinese medicine tablet pressing and forming device according to claim 1, characterized in that: Vibration motors (20) are fixedly installed on both sides of the treatment box (4). A buffer assembly is provided between the treatment box (4) and the medicine adding box (5).
5. A Chinese herbal medicine tablet pressing and forming device according to claim 1, characterized in that: The clamping assembly includes a mounting ring (21), a moving part (22), a first return spring (23), a push rod (24), a second return spring (25) and a clamping plate (26). The clamping plates (26) are fixedly connected to both sides of the screening net (7). A connecting groove (27) is provided on the mounting ring (21). A through groove (28) is provided on one side of the connecting groove (27). The first return spring (23) is installed in the connecting groove (27), and the other end of the first return spring (23) is connected to the moving part (22). The second return spring (25) is sleeved on the push rod (24). A push handle (29) is provided on the push rod (24). Both ends of the second return spring (25) are respectively connected to the push handle (29) and the mounting ring (21). A through hole (30) for the push rod (24) to penetrate through is provided on one side of the connecting groove (27).
6. The Chinese medicinal material tablet pressing and forming device according to claim 5, characterized in that: A fixing ring (31) is installed in the treatment box (4). A number of first weighing sensors (32) are installed between the fixing ring (31) and the mounting ring (21).
7. The tablet pressing and forming device for traditional Chinese medicinal materials according to claim 1, wherein: The blanking component includes a servo motor (33), a rotating rod (34), a turntable (35), a second weighing sensor (36) and a material receiving plate (37). The servo motor (33) is installed on the processing box (4) through a mounting plate, and the output end of the servo motor (33) is connected to the rotating rod (34). One end of the rotating rod (34) passing through the processing box (4) is connected to the turntable (35). The second weighing sensor (36) is installed between the material receiving plate (37) and the turntable (35).
8. The Chinese medicinal material tablet pressing and forming device according to claim 1, wherein: A clamping groove (38) is formed on the workbench (1), and a medicine receiving cover (39) is clamped in the clamping groove (38).