Precision wrapping and winding machine for metal coiled materials
Through the screw and motor-driven material discharge rack design and lifting mechanism, the safety hazards and inconvenience of loading and unloading of metal coil winding machines during the ejection process are solved, and efficient, safe winding and convenient operation of coils are achieved.
Patent Information
- Application Number
- CN202421792658.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-28
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-28
AI Technical Summary
The existing metal coil winding machines have safety hazards during the ejection process and are not convenient for the loading and unloading of the coil.
The loading rack design is designed with screw rod and motor driven, combined with lifting mechanism and limiting mechanism to achieve convenient movement and winding of the coil material. The electric hydraulic rod and lifting seat are used to lift and support the coil material. The motor and hydraulic system are coordinated to control the motor and hydraulic system to achieve precise position adjustment and movement of the coil material.
It improves the safety and operational convenience of the coil winding process, realizes convenient loading and unloading of the coil and efficient winding, and enhances the practicality of the equipment.
Smart Images

Figure CN223046018U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal coils, and more specifically, to a precision wrapping machine for metal coils. Background Art
[0002] There are various types of metal coils. For example, galvanized aluminum coils are strips of galvanized aluminum materials cut from galvanized aluminum plates by a slitting machine and wound into coils. Based on the needs of packaging or transportation, a layer of packaging tape needs to be wound around their surfaces.
[0003] After retrieval, the utility model patent with the publication number of CN210822893U discloses a precision wrapping machine for metal coils, which includes a gantry frame, a mounting seat and a base arranged on the gantry frame. A winding mechanism and a packaging tape are arranged on the mounting seat. A placement groove for limiting the metal coil is opened in the middle of the base. A driving roller and a second driving component are arranged in the placement groove. A limiting rod group for limiting the metal coil is also arranged on the base. A jacking component is arranged in the placement groove. The jacking component includes a rotating shaft, a push rod fixedly connected to the rotating shaft along the radial direction of the rotating shaft, and a third driving component for driving the rotating shaft to rotate. The rotating shaft is rotatably connected to the placement groove and has the same axial direction as the metal coil. The rotating shaft and the push rod are both located between two rotating shafts. After the packaging tape completes the packaging of the metal coil, the third driving component drives the rotating shaft to rotate, and the push rod on the rotating shaft jacks up the metal coil towards the discharge end of the base, that is, the packaging of the metal coil is completed.
[0004] However, the above patent still has the following deficiencies: After the metal coil is jacked out by the push rod, the metal coil rolls down through a slope. Although the speed of the metal coil is slowed down by setting a buffer, due to the generally heavy weight of the metal coil and its large rolling inertia, there is a possibility that the metal coil rushes out, which is relatively dangerous; it is also not convenient to place the metal coil on the winding station. For this reason, we propose a precision wrapping machine for metal coils. Summary of the Utility Model
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a precision wrapping machine for metal coils.
[0006] To solve the above problems, the utility model adopts the following technical solutions:
[0007] A fine-packaging winding machine for metal coils, comprising a base. A winding and packaging machine is arranged on the top of the base. Two support seats are fixedly connected to the top surface of the base. A first lead screw is rotatably connected between the two support seats. A feeding rack is threadedly sleeved on the outer side of the first lead screw. A plurality of support rollers are rotatably connected to the inner side of the feeding rack. A second motor is fixedly installed on the outer side of the feeding rack. The output shaft of the second motor is connected to the end of one of the support rollers. Two limiting mechanisms are arranged on the feeding rack. A first motor is fixedly installed on the outer side of one of the support seats. The output shaft of the first motor is connected to the end of the first lead screw. A hoisting mechanism is arranged on the top of the base. A limiting rod is fixedly sleeved between the two support seats. The limiting rod is movably sleeved with the feeding rack.
[0008] As a preferred solution of the present utility model, the hoisting mechanism includes two support frames fixedly connected to the top surface of the base. The top ends of the two support frames are respectively fixedly connected with a conveying box. A second lead screw is rotatably connected to the inner cavity of each of the two conveying boxes. A hanging frame is threadedly sleeved between the two second lead screws. A moving groove is formed in the top surface of the hanging frame. The two ends of the moving groove are respectively communicated with the top surface and the bottom surface of the hanging frame. A dual-axis motor is fixedly installed in the middle of the inner cavity of the moving groove. The two ends of the dual-axis motor are respectively fixedly connected with a third lead screw. The end parts of the two third lead screws are respectively rotatably connected with the hanging frame. T-shaped seats are respectively threadedly sleeved on the outer sides of the two third lead screws. The bottom surface of the top end of the T-shaped seat is attached to the top surface of the hanging frame. Electric hydraulic rods are respectively fixedly installed at the bottom ends of the T-shaped seats. The bottom ends of the electric hydraulic rods are fixedly connected with a lifting seat. A suspension rod is fixedly connected to the side part of the lifting seat. Third motors are respectively fixedly installed at the end parts of the two conveying boxes. The output shafts of the two third motors are respectively connected to the end parts of the two second lead screws.
[0009] As a preferred solution of the present utility model, the limiting mechanism includes a bidirectional lead screw rotatably connected to the inner side of the feeding rack and a fourth motor fixedly installed on the outer side of the feeding rack. The output shaft of the fourth motor is connected to the end of the bidirectional lead screw. Moving seats are respectively threadedly sleeved on the outer sides of the two ends of the bidirectional lead screw. A limiting roller is rotatably connected to the top surface of the moving seat. The bottom surface of the moving seat is attached to the bottom surface of the inner side of the feeding rack.
[0010] As a preferred solution of the present utility model, a control panel is fixedly installed on the outer side of one of the support frames. The control panel is electrically connected to the first motor, the third motor, the second motor, the fourth motor, the dual-axis motor and the electric hydraulic rod respectively.
[0011] As a preferred solution of the present utility model, the bottom surface of the feeding rack is attached to the top surface of the base.
[0012] As a preferred embodiment of the present utility model, the side surface of the T-shaped seat is in close contact with the inner wall of the moving groove.
[0013] As a preferred embodiment of the present utility model, the top surface and the bottom surface of the hanging frame are respectively in close contact with the inner side surfaces of the conveying box.
[0014] Compared with the prior art, the advantages of the present utility model are as follows:
[0015] (1) In the present utility model, the first motor is used to drive the first lead screw to rotate. The thread fit between the first lead screw and the unwinding rack drives the unwinding rack and the coil placed on the unwinding rack to move, so as to move the unwinding rack to the side of the winding and packaging machine before winding to place the coil on the support roller, move the coil below the winding and packaging machine during winding, and move the unwinding rack and the coil away from below the winding and packaging machine after the coil is wound. It realizes the convenient movement of the coil to be wound below the winding and packaging machine for winding, and at the same time is convenient to move the wound coil away from below the winding and packaging machine, with good practicability.
[0016] (2) In the present utility model, by the combined use of the conveying box, the second lead screw, the third motor, the hanging frame, the double-shaft motor, the third lead screw, the T-shaped seat, the electro-hydraulic rod, the lifting seat and the suspension rod, the coil can be lifted from an external overhead crane to the support roller inside the unwinding rack, and the wound coil on the support roller can also be lifted to the overhead crane, realizing the convenient function of loading and unloading the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structural schematic diagram of the present utility model;
[0018] Figure 2 is the structural schematic diagram of the support seat of the present utility model;
[0019] Figure 3 is the structural schematic diagram of the unwinding rack of the present utility model;
[0020] Figure 4 is the structural schematic diagram of the hanging frame of the present utility model.
[0021] Explanation of the reference numerals in the drawings:
[0022] 1. Base; 2. Winding and packaging machine; 3. Support base; 4. First lead screw; 5. Feeding rack; 6. Support roller; 7. Second motor; 8. Limiting mechanism; 9. First motor; 10. Limiting rod; 11. Lifting and transporting mechanism; 12. Support frame; 13. Conveyor box; 14. Second lead screw; 15. Hanging rack; 16. Moving groove; 17. Biaxial motor; 18. Third lead screw; 19. T-shaped seat; 20. Electric hydraulic rod; 21. Lifting seat; 22. Suspension rod; 23. Bidirectional lead screw; 24. Fourth motor; 25. Moving seat; 26. Limiting roller; 27. Control panel; 28. Third motor. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0026] Embodiment:
[0027] Please refer to Figures 1-4, A precision wrapping and winding machine for metal coils, comprising a base 1. A winding and packaging machine 2 is provided on the top of the base 1. Two support seats 3 are fixedly connected to the top surface of the base 1. A first lead screw 4 is rotatably connected between the two support seats 3. A material feeding rack 5 is threadedly sleeved on the outer side of the first lead screw 4. A plurality of support rollers 6 are rotatably connected to the inner side of the material feeding rack 5. A second motor 7 is fixedly installed on the outer side of the material feeding rack 5. The output shaft of the second motor 7 is connected to the end of one of the support rollers 6. Two limiting mechanisms 8 are provided on the material feeding rack 5. A first motor 9 is fixedly installed on the outer side of one of the support seats 3. The output shaft of the first motor 9 is connected to the end of the first lead screw 4. A hoisting mechanism 11 is provided on the top of the base 1. A limiting rod 10 is fixedly sleeved between the two support seats 3. The limiting rod 10 is movably sleeved with the material feeding rack 5.
[0028] In this embodiment, the cooperation between the limiting rod 10 and the material feeding rack 5 is used to limit the material feeding rack 5, so that the material feeding rack 5 can only move along the axial direction of the first lead screw 4. In addition, the first lead screw 4 and the limiting rod 10 respectively penetrate through the lower part of the winding and packaging machine 2, ensuring that the material feeding rack 5 can move to the lower part of the winding and packaging machine 2, so as to wind and package the metal coils placed on the material feeding rack 5.
[0029] Specifically, please refer to Figure 1 , Figure 2 and Figure 4 , The hoisting mechanism 11 includes two support frames 12 fixedly connected to the top surface of the base 1. The top ends of the two support frames 12 are respectively fixedly connected with a conveying box 13. A second lead screw 14 is rotatably connected to the inner cavity of the two conveying boxes 13. A hanging frame 15 is threadedly sleeved between the two second lead screws 14. A moving groove 16 is formed on the top surface of the hanging frame 15. The two ends of the moving groove 16 are respectively communicated with the top surface and the bottom surface of the hanging frame 15. A dual-axis motor 17 is fixedly installed in the middle of the inner cavity of the moving groove 16. The two ends of the dual-axis motor 17 are respectively fixedly connected with a third lead screw 18. The end parts of the two third lead screws 18 are respectively rotatably connected with the hanging frame 15. T-shaped seats 19 are respectively threadedly sleeved on the outer sides of the two third lead screws 18. The bottom surface of the top end of the T-shaped seat 19 is in contact with the top surface of the hanging frame 15. Electric hydraulic rods 20 are respectively fixedly installed at the bottom ends of the T-shaped seats 19. The bottom ends of the electric hydraulic rods 20 are fixedly connected with a lifting seat 21. A suspension rod 22 is fixedly connected to the side part of the lifting seat 21. Third motors 28 are respectively fixedly installed at the end parts of the two conveying boxes 13. The output shafts of the two third motors 28 are respectively connected to the end parts of the two second lead screws 14.
[0030] In this embodiment, one end of the conveying box 13 is located above the base 1, and the other end of the conveying box 13 is located outside the base 1, ensuring that the metal coils can be loaded and unloaded.
[0031] Specifically, please refer to Figure 1 and Figure 3, the limiting mechanism 8 includes a bidirectional lead screw 23 rotatably connected to the inner side of the unwinding rack 5 and a fourth motor 24 fixedly installed on the outer side of the unwinding rack 5. The output shaft of the fourth motor 24 is connected to the end of the bidirectional lead screw 23. Moving seats 25 are respectively threadedly sleeved on the outer sides of both ends of the bidirectional lead screw 23. A limiting roller 26 is rotatably connected to the top surface of the moving seat 25. The bottom surface of the moving seat 25 is in contact with the bottom surface of the inner side of the unwinding rack 5.
[0032] In this embodiment, the bottom surface of the inner side of the unwinding rack 5 and the moving seat 25 are used for limiting, ensuring that the moving seat 25 and the limiting roller 26 can only move along the axial direction of the bidirectional lead screw 23, and the limiting roller 26 is used to limit the side part of the metal coil placed on the supporting roller 6.
[0033] Specifically, please refer to Figures 1 to 4 , a control panel 27 is fixedly installed on the outer side of a support frame 12. The control panel 27 is electrically connected to the first motor 9, the third motor 28, the second motor 7, the fourth motor 24, the double-shaft motor 17, and the electric hydraulic rod 20 respectively.
[0034] In this embodiment, the control panel 27 is used to control the first motor 9, the third motor 28, the second motor 7, the fourth motor 24, the double-shaft motor 17, and the electric hydraulic rod 20.
[0035] Specifically, please refer to Figure 1 , the bottom surface of the unwinding rack 5 is in contact with the top surface of the base 1.
[0036] In this embodiment, the top surface of the base 1 is used to support the unwinding rack 5, ensuring the support strength of the unwinding rack 5 for the metal coil.
[0037] Specifically, please refer to Figure 4 , the side surface of the T-shaped seat 19 is in contact with the inner wall of the moving groove 16.
[0038] In this embodiment, the inner wall of the moving groove 16 is used to limit the T-shaped seat 19, ensuring that the T-shaped seat 19 can only move along the axial direction of the third lead screw 18.
[0039] Specifically, please refer to Figure 1 and Figure 4 , the top surface and the bottom surface of the hanging frame 15 are respectively in contact with the inner side surface of the conveying box 13.
[0040] In this embodiment, the inner side surface of the conveying box 13 is used to limit the hanging frame 15, ensuring that the hanging frame 15 can only move along the axial direction of the second lead screw 14. Additionally, it ensures that the conveying box 13 can support and bear the weight of the hanging frame 15.
[0041] Working principle: When in use, first use the overhead crane to move the coil to be wound and packaged to the end of the base 1. At the same time, start the first motor 9 to drive the first lead screw 4 to rotate. Utilize the threaded fit between the first lead screw 4 and the unwinding rack 5 to drive the unwinding rack 5 to move below one end of the conveying box 13. Then start the third motor 28 to drive the second lead screw 14 to rotate. Utilize the threaded fit between the second lead screw 14 and the hanging bracket 15 to drive the hanging bracket 15 to move directly above the coil. Start the electric hydraulic rod 20 to drive the lifting seat 21 and the suspension rod 22 to move to both sides of the coil. Start the double-shaft motor 17 to drive the two third lead screws 18 to rotate. Utilize the cooperation between the third lead screw 18 and the T-shaped seat 19 to drive the two T-shaped seats 19 to approach each other, and then make the two suspension rods 22 insert into the middle through hole of the coil. At this time, start the electric hydraulic rod 20 to drive the lifting seat 21 and the suspension rod 22 to move upward, so as to lift the coil on the overhead crane. Then start the third motor 28 again to drive the second lead screw 14 to rotate in the reverse direction. Utilize the cooperation between the second lead screw 14 and the hanging bracket 15 to drive the coil to move above the unwinding rack 5. Utilize the electric hydraulic rod 20 to drive the coil to move downward onto the support roller 6 inside the unwinding rack 5, and control the double-shaft motor 17 to drive the suspension rod 22 to move out of the through hole of the coil. In addition, start the fourth motor 24 to drive the bidirectional lead screw 23 to rotate. Utilize the threaded fit between the bidirectional lead screw 23 and the moving seat 25 to drive the limiting roller 26 to move, so that the side surface of the limiting roller 26 is in contact with the side surface of the coil, realizing the limitation of the coil. Finally, start the first motor 9 again to drive the first lead screw 4 to rotate in the reverse direction. Utilize the threaded fit between the first lead screw 4 and the unwinding rack 5 to drive the unwinding rack 5 and the coil to move below one end of the winding and packaging machine 2. Start the second motor 7 to drive the support roller 6 to rotate. Utilize the support roller 6 to drive the coil to rotate, and at the same time use the winding and packaging machine 2 to wind and package the coil. After packaging, move the unwinding rack 5 and the coil below one end of the conveying box 13 again, and use the lifting and transporting mechanism 11 to lift and transport the packaged coil onto the overhead crane and move it away. That's all.
[0042] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improved concept of the present invention, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present invention.
Claims
1. A fine wrapping and winding machine for metal coils, comprising a base (1), characterized in that: A wrapping machine (2) is arranged on the top of the base (1); two support seats (3) are fixedly connected to the top surface of the base (1); a first screw rod (4) is rotatably connected between the two support seats (3); a material discharge rack (5) is threadedly sleeved on the outer side of the first screw rod (4); a plurality of support rollers (6) are rotatably connected on the inner side of the material discharge rack (5); a second motor (7) is fixedly installed on the outer side of the material discharge rack (5); an output shaft of the second motor (7) is connected to the end of one support roller (6); two limiting mechanisms (8) are arranged on the material discharge rack (5); a first motor (9) is fixedly installed on the outer side of one support seat (3); an output shaft of the first motor (9) is connected to the end of the first screw rod (4); a lifting mechanism (11) is arranged on the top of the base (1); a limiting rod (10) is fixedly sleeved between the two support seats (3); and the limiting rod (10) and the material discharge rack (5) are movably sleeved.
2. The metal coil fine wrapping and winding machine according to claim 1, characterized in that: The lifting mechanism (11) comprises two support frames (12) fixedly connected to the top surface of the base (1), the top ends of the two support frames (12) are respectively fixedly connected with a conveying box (13), the inner cavities of the two conveying boxes (13) are respectively rotatably connected with a second screw rod (14), a hanger (15) is threadedly sleeved between the two second screw rods (14), a moving groove (16) is opened on the top surface of the hanger (15), the two ends of the moving groove (16) are respectively connected to the top surface and the bottom surface of the hanger (15), a double-axis motor (17) is fixedly installed in the middle of the inner cavity of the moving groove (16), and the two ends of the double-axis motor (17) are respectively fixedly connected with a third screw rod (18), The ends of the two third screw rods (18) are respectively rotatably connected to the hanger (15); the outer sides of the two third screw rods (18) are respectively threadedly sleeved with T-shaped seats (19); the bottom surface of the top of the T-shaped seat (19) is in contact with the top surface of the hanger (15); the bottom end of the T-shaped seat (19) is respectively fixedly installed with an electric hydraulic rod (20); the bottom end of the electric hydraulic rod (20) is fixedly connected with a lifting seat (21); the side of the lifting seat (21) is fixedly connected with a hanging rod (22); the ends of the two conveying boxes (13) are respectively fixedly installed with third motors (28); the output shafts of the two third motors (28) are respectively connected to the ends of the two second screw rods (14).
3. The metal coil fine wrapping and winding machine according to claim 2, characterized in that: The limiting mechanism (8) comprises a bidirectional screw rod (23) rotatably connected to the inner side of the unloading rack (5) and a fourth motor (24) fixedly mounted on the outer side of the unloading rack (5); the output shaft of the fourth motor (24) is connected to the end of the bidirectional screw rod (23); the outer sides of the two ends of the bidirectional screw rod (23) are respectively threadedly sleeved with a moving seat (25); the top surface of the moving seat (25) is rotatably connected to a limiting roller (26); the bottom surface of the moving seat (25) is in contact with the bottom surface of the inner side of the unloading rack (5).
4. The metal coil fine wrapping and winding machine according to claim 3, characterized in that: A control panel (27) is fixedly mounted on the outer side of the support frame (12), and the control panel (27) is electrically connected to the first motor (9), the third motor (28), the second motor (7), the fourth motor (24), the dual-axis motor (17) and the electric hydraulic rod (20).
5. The metal coil fine wrapping and winding machine according to claim 1, characterized in that: The bottom surface of the material placing rack (5) is in contact with the top surface of the base (1).
6. The metal coil fine wrapping and winding machine according to claim 2, characterized in that: The side surface of the T-shaped seat (19) is in contact with the inner wall of the movable groove (16).
7. The metal coil fine wrapping and winding machine according to claim 2, characterized in that: The top surface and the bottom surface of the hanger (15) are respectively in contact with the inner side surface of the conveying box (13).
Citation Information
Patent Citations
Fine wrapping winding machine for metal coiled material
CN210822893U